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Titan Lifts HD2P-9000AC Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-9000AC & HD2P-9000AF
9,000 LB CAPACITY 2 POST LIFTS
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-9000AC

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-9000AC & HD2P-9000AF 9,000 LB CAPACITY 2 POST LIFTS FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1-SAFETY ������������������������������������������������������������������������������������������������������������� PAGE 1 1�1 INTRODUCTION �����������������������������������������������������������������������������������������������������������������PAGE 1 1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING ������������������������������������������������������������������PAGE 1 1�3 SAFETY INSTRUCTIONS FOR OPERATION ���������������������������������������������������������������������������PAGE 1 1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE ����������������������������������������������������������������������PAGE 3 1�5 RISKS �������������������������������������������������������������������������������������������������������������������������������PAGE 3 2-DESCRIPTION ���������������������������������������������������������������������������������������������������� PAGE 4 3-UNPACKING &...
  • Page 4 INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 5 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...
  • Page 6 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.
  • Page 7 HD2P-9000AF: 2-Column Lift, Floor plate type, 9000 lbs. Capacity, Asymmetric Swing Arm set up. NOTE: Symmetric arm kit is also available for the HD2P-9000AC and HD2P-9000AF. This lift is a 9000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.
  • Page 8 3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.
  • Page 9 111” Asymmetric Please also read the general information about this lift shown on Fig 2 for HD2P-9000AF Floor Plate type, Fig 4 for HD2P-9000AC Clear Floor type and Fig 5 for Asymmetric type. 5-FLOOR REQUIREMENTS 5.1 SELECTING THE SITE AREA 1.
  • Page 10 5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.
  • Page 11 5.4 ANCHORING TIP SHEET 1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the anchor, 3/4”. (.775 to .787 inches diameter). Do not use excessively worn bits or bits which have been incorrectly sharpened. 2.
  • Page 12 NOTE: the power unit column can be located on either side. 5) Assemble the uprights to the columns on model HD2P-9000AC. The HD2P-9000AF has columns only-no uprights or overhead beam. Raise the columns to a vertical position.
  • Page 13 10 for HD2P-9000AC overhead type. 13) Connecting the hydraulic hoses, as shown on Fig 9 for HD2P-9000AF Floor Plate Type and Fig 10 for HD2P-9000AC Clear Floor Type. 14) Mount the power unit on lift as shown in Fig. 9 & Fig 10.
  • Page 14 20) Install the shut-off mechanism for the 9000AC model. Screw two long screws into holes on up-rights, and tighten them with two M6 nuts each. Run shut-off cable through hole at long screw end on offside up-right and fix it with cable clip, across the power side long screw hole, to the microswitch on top of power unit, then fix the cable end with cable clip also.

  • Page 15: Up Control

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 16: Lowering Control

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the up button enough to allow the safety locks to be Fig. 1 disengaged. Pull both latch releases Fig. 2 to release the safety locks.
  • Page 17 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 18: Daily

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 19: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BIMONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 20: Hydraulic System

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 21: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.
  • Page 22 9-TROUBLESHOOTING 1� Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. Defective up button……Call electrician for service. 2� Motor runs but will not raise: A.
  • Page 23 10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.
  • Page 24 11-DIAGRAMS (FIG. 1-11) FIG. 1 - 9000AF Top Plate Assembly Start Button Column Hydraulic Unit Lowering Handle Carriage Swing Arm Rubber Pad Floorplate...
  • Page 25 FIG. 2 - 9000AF 111” (2819.4mm) ” (3416.3mm)
  • Page 26 FIG. 3 - 9000AC Overhead Beam Up-right Column Start Button Hydraulic Unit Lowering Handle Carriage Rubber Pad Swing Arm...
  • Page 27 FIG. 4 - 9000AC 111” (2819.4mm) ” (3416.3mm)
  • Page 28 FIG. 5 - 9000AC & 9000AF R 97.64” 2480.05mm...
  • Page 29 FIG. 6 - 9000AC Connecting Bolts, Nuts*B Sets Overhead Beam Top Cable Sheave Assembly Up-right Connecting Bolts, Nuts*B Sets Columm Leg...
  • Page 30 FIG. 7 - 9000AC Top Cable Sheave Equalizing Cable*2 Locking Nuts*4 Carriage Bottom Cable Sheave...
  • Page 31 FIG. 8 - 9000AF Top Cable Sheave Locking Nuts*4 Carriage Equalizing Cable*2 Bottom Cable Sheave...
  • Page 32 FIG. 9 - 9000AF Bolts and Nuts for Power Unit Mount 4 Sets Column Fitting 90° Power Unit Hydraulic Cylinder Hydraulic Hose Fitting 90° Hydraulic Fitting 45° Hose Hydraulic Extension...
  • Page 33 FIG. 10 - 9000AC Bolts and Nuts for Power Unit Mount 4 Sets Hydraulic Hose Column T-Connector Power Unit Hydraulic Cylinder Hydraulic Hose Fitting 90° Fitting 90° Hydraulic Extension...
  • Page 34 FIG. 11 - 9000AC & 9000AF Column Column Anchor Bolts M12*15 Bolts Floor 3/4” 6” Connect Floor Plate Plate {9000AF Only} Concrete 3000PSI min...
  • Page 35 12-PARTS (FIG. 12-16) FIG. 12 - 9000AC...
  • Page 36 FIG. 13 - 9000AC...
  • Page 37 Name Column jointing Pulley Spindle spring washer Access cover Cross bolt Hexangular bolt C Flat washer Spring washer Up-right Top bracket (left, right) 2 each Spring washer Spring washer A Pulley Sheath Spindle Left board jointing Bolt Spring washer Flat washer Right board jointing Rack spindle Shaft sheath...
  • Page 38 Name 43.1A Swing arm - LEFT - NEW STYLE Hexangular bolt C Flat washer Spring washer Power unit (See Fig. 16) Washer Hydraulic connection T fitting Hose 90 Degree Elbow fitting Direct outside fitting Hose Carriage Nylon block Cotter pin Flat washer Arrester jointing Pull spring...
  • Page 39 FIG. 14 - 9000AF...
  • Page 40 FIG. 15 - 9000AF...
  • Page 41 Name Column jointing (L,R) Pulley Spindle spring washer Access cover Cross bolt Hexangular bolt C Flat washer Spring washer Up board Bush Flat washer C A spindle spring washer 13.1 Floor plate 13.2 Inner hexangular bolt 13.3 Flat washer Rack spindle Shaft sheath Flat washer A Spring...
  • Page 42 Name Hydraulic connection 90 Degree Elbow fitting Hose 90 Degree Elbow fitting Direct outside fitting Hose 45.1 Direct outside fitting Carriage jointing Nylon block Shaft sheath Arrester jointing Pull spring Inner hexangular bolt Spring Pull rope Sheath pose Hydraulic cylinder Spindle Idler wheel Spindle spring washer...
  • Page 43 FIG. 16 - POWER UNIT Name Overflow valve Test Hose fitting Annectent spindle Check valve Lowering valve Bolt Throttle valve Escape oil valve Oil box Suction oil hose Gear pump Bumper valve Valve seat Motor Power Control Button Lowering Handle...
  • Page 44 LIMITED WARRANTY The Titan 2 Post lifts and 4 Post lifts are backed by a standard 1 year replacement parts warranty and a 5 year structural warranty from the date of purchase, to the original purchaser only. The 1 year replacement parts warranty covers power units, hydraulic cylinders, and all other assembly components such as, but not limited to: turn plates, slip plates, cables, chains, valves, switches etc.
  • Page 45 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 47 NOTES...
  • Page 48 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. ®...

This manual is also suitable for:

Hd2p-9000af

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