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Titan Lifts HD2P-10000AC-D Installation, Operation & Maintenance Manual

10,000 lb capacity 2 post direct drive lift
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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODEL:
HD2P-10000AC-D
10,000 LB CAPACITY 2 POST DIRECT DRIVE LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-10000AC-D

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODEL: HD2P-10000AC-D 10,000 LB CAPACITY 2 POST DIRECT DRIVE LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...

  • Page 3: Table Of Contents

    CONTENTS 1-SAFETY ........................1 1.1 INTRODUCTION........................1 1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ..............1 1.3 SAFETY INSTRUCTIONS FOR OPERATION ................1 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ................. 3 1.5 RISKS ............................3 2-DESCRIPTION ......................4 3-UNPACKING & SETUP ....................5 3.1 DELIVERY AND CHECK OF PACKAGES ..................5 3.2 LIFTING AND HANDLING ......................
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: 1-Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 8: 2-Description

    2-DESCRIPTION This lift is a 10,000 lb. capacity, surface mount clearfloor, 2-Post Lift with asymmetric swing arm setup and direct drive hydraulic system. The safety latch system is very similar to an extension ladder. The safety latch is in contact with the rack as the lift ascends and drops into place as the lift rises.

  • Page 9: 3-Unpacking & Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4 SPECIFICATIONS Model Description Capacity Lifting Time Overall Height Overall Width Between Posts HD2P- Clear Floor/ 10,000 lbs 75 sec. 144 3/4” 145” 117 3/8” 10000AC-D Asymmetric Drive-Thru Lifiting Height Power Unit 98” 72” 220V *Due to minor variances in the manufacturing process, dimensions in this manual may vary slightly from the finished product. 5-FLOOR REQUIREMENTS 5.1 SELECTING THE SITE AREA 1.

  • Page 11: Important Concrete And Anchoring Information

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: 6-Installation Instructions

    6-INSTALLATION INSTRUCTIONS PLEASE READ THIS INSTRUCTION BEFORE STARTING TO OPERATE THE LIFT. Check for ceiling clearance to confirm the lift can be set up in your bay. 1) After unloading the lift, place it near the intended installation location. 2) Remove the shipping bands, packing materials and the power unit from the lift. Carefully remove the parts from the column inside.
  • Page 13 6) Using a tape measure, measure from front corner of the base to the opposite front corner to ensure columns are square. 7) Attach the ceiling safety bar and switch to the Cross beam Cable for overhead cross beam. (Fig. 11) ceiling safety device 8) Install the overhead cross beam on the column...
  • Page 14 The hose should be routed through the metal guides hydraulic fitting 90 degree Route hose through metal guides inside column 'T' fitting on the cylinder 90 degree hose fitting Fig. 6 Fig. 7 WARNING: BE SURE THE HOSE WILL NOT BE TOUCHED BY ANY MOVING PARTS INSIDE THE COLUMNS.
  • Page 15 Upper End of Carriage Bottom End of Carriage big hole end cable stud small hole end ATTENTION equalizing cable cable stud goes through the big hole then moves adjusting to small end window cable stud Fig. 9 Fig. 10 14) Adjust the carriage cable tension. This is accomplished by tightening the lock nut under the upper end of each carriage through the adjusting window.
  • Page 16 16) Remove the fill cap from the power unit and fill the oil tank reservoir. To fill the oil tank reservoir, the lift must be completely lowered. Fill the oil tank with a premium quality ISO-32, or AW-46 Hydraulic Oil. 17) Using the cable provided connect the ceiling safety switch to power unit.

  • Page 17: 7-Operation Instructions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 18: Lowering Control

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the power button to raise the carriages high enough up off the locks so that they can be disengaged. Press down on the Fig.
  • Page 19 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 20: 8-Maintenance

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 21: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BIMONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 22: Maintenance By Operator

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 23: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 24: 9-Troubleshooting

    9-TROUBLESHOOTING 1. Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2. Motor runs but will not raise: A.

  • Page 25: 10-Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.

  • Page 26: 11-Diagrams (Fig. 1-5)

    11-DIAGRAMS (FIG. 1-5) FIG. 1 - MAIN COMPONENTS Cross Beam Column Safety Release Power Unit Lowering Handle ”...
  • Page 27 FIG. 2 - EXPLODED PARTS VIEW 43 / 43.1 43 / 43.1...
  • Page 28 Description Description Cross beam parts Spindle Haxangular bolt Cross screw Flat washer Swing Arm Straight Spring washer Swing Arm (Right) Self-lock nut Swing Arm (Left) Safty idler wheel Flex arm Inner haxangular bolt 38.1 Bend flex arm Self-lock nut Inner haxangular bolt Haxangular bolt Self-lock nut Haxangular bolt...
  • Page 29 FIG. 3 - ELECTRICAL...
  • Page 30 FIG. 4 - POWER UNIT Name Overflow valve Hose fitting Annectent spindle Check valve Lowering valve Bolt Throttle valve Escape oil valve Oil box Suction oil hose Gear pump Bumper valve Valve seat Motor Power Control Button Lowering Handle...
  • Page 31 FIG. 5 - DIMENSIONS 117 - 3/8” 145” 108”...
  • Page 32 Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 33 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 35 NOTES...
  • Page 36 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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