Nordson Encore Customer Product Manual
  1. Manuals
  2. Brands
  3. Nordson Manuals
  4. Paint Sprayer
  5. Encore
  6. Customer product manual

Nordson Encore Customer Product Manual

Powder feed center
Hide thumbs Also See for Encore:
Table of Contents

Advertisement

Quick Links

Download this manual
Encoret Powder Feed Center
Customer Product Manual
Part 1602966-05
Issued 10/15
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION  AMHERST, OHIO  USA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Encore and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Nordson Encore

Summary of Contents for Nordson Encore

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...
  • Page 2 Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2014. No part of this document may be inquiries about its products. General information about Nordson can be...
  • Page 3 Table of Contents Revision Date Change 11/14 Replaced part number 1604517 with part number 1605532 01/15 Revised default settings 04/15 Replaced part number 1100286 with part number 1606921 05/15 Mpa values added for air pressure Part 1602966−05 E 2015 Nordson Corporation...
  • Page 4 Table of Contents Part 1602966−05 E 2015 Nordson Corporation...

  • Page 5: Table Of Contents

    ..........2-17 Part 1602966−05 E 2015 Nordson Corporation...
  • Page 6 ........Part 1602966−05 E 2015 Nordson Corporation...
  • Page 7 ......8-16 50Hz Motor Weight Adjustment ......8-18 Part 1602966−05 E 2015 Nordson Corporation...
  • Page 8 ........Prodigy/Encore HD Siphon Tube Module ....

  • Page 9: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 10: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 11: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 12 Safety Part 1602966−05 E 2015 Nordson Corporation...

  • Page 13: Description

    HDLV virgin pump to transport virgin powder to the system as needed. Figure 2-1 Encore Feed Center (Typical) Part 1602966−05 E 2015 Nordson Corporation...

  • Page 14: Components List

    The reclaim and virgin HDLV transfer pumps are purged manually when the operator is ready. The Encore Powder Feed Center requires a remote air extraction system that provides a constant airflow through the feed center enclosure, preventing powder from escaping into the spray room. The typical...

  • Page 15: Optional Component List

    4. Damper assembly 9. Lance assembly 14. Fluidizing air regulators 5. Pneumatic panel 10. Level sensor 15. Purge ports − transfer hoses Note: Refer to Section 4, Operation, for a description of the feed center controls. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 16: Feed Center Control Panel

    Left: Hopper Right: On Right: Box Color Change Enable Color Change Indicator (Green) Left: Off Off: Disable Right: On Blinking: In cycle On: Complete Emergency Stop Pressed In: Stop Rotate and Pull Out: Start Part 1602966−05 E 2015 Nordson Corporation...

  • Page 17: Lance Assemblies

    The cylinder is locked when the air line is vented; unlocked when pressurized. The cylinder also uses a balancing air circuit, which applies air pressure to both sides of the piston to prevent lurching when restarting motion after a locked stop. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 18 NINE-STATION CONTROL MANIFOLD Figure 2-4 Lance Lift Assembly 1. Flow control valves 4. Locking mechanism 7. Carriage stop 2. Proximity sensors 5. Support block 8. Linear V-guide 3. Lift cylinder 6. Lift plate with wheels Part 1602966−05 E 2015 Nordson Corporation...

  • Page 19: Lance Lift Operation

    Lance lock solenoid valve energized, lock air line pressurized, cylinder rod unlocked. Lance down solenoid valve energized, venting line to lance up regulator and bottom of piston. Pressure to lance down regulator and top of piston forces piston down. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 20: Level Sensor Modules

    To adjust the position of each level sensor for the application, loosen the clamp screw (4) with a hex key. Figure 2-5 Level Sensor Modules 1. Level sensor 3. Clamp 4. Clamp screw 2. Bracket Part 1602966−05 E 2015 Nordson Corporation...

  • Page 21: Purge Manifold

    Purge Manifold Assembly (3 lance assembly shown with cylinder and latches in clamping position) 1. Manifold assembly 4. Latch cylinder 6. Extend flow control valve 2. Lance guides 5. Piston proximity sensors 7. Retract flow control valve 3. Latches Part 1602966−05 E 2015 Nordson Corporation...

  • Page 22: Sieve

    5. Mounting bracket assembly 9. Sieve ring 2. Powder inlet stubs 6. Deck latches 10. Sieve screen 3. Sieve deck 7. Vibration isolators 11. Screen gasket 4. Vibrator motor 8. Sieve pan discharge chute 12. Ground clip Part 1602966−05 E 2015 Nordson Corporation...

  • Page 23: Pneumatic Panel Components

    6. Lance DOWN regulator/gauge 2. Air manifold 5. Lance UP regulator/gauge 7. Purge clamp regulator/gauge 3. Interlock valve Note: Refer to Section 4 Setup, and Section 5 Operation, for air pressure and control settings and usage. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 24: Control Manifold Functions

    SOL 331 Purge Clamp (extend/retract) SOL 342 HDLV Virgin Pump Purge SOL 338 HDLV Virgin Pump On SOL 340 HDLV Reclaim Pump Purge SOL 336 HDLV Reclaim Pump On SOL 329 Damper (open/closed) Part 1602966−05 E 2015 Nordson Corporation...

  • Page 25: Optional Hd Tube Assembly

    Optional HD Tube Assembly The optional Prodigy/ Encore HD siphon tube provides powder to a Prodigy or Encore HD manual gun. The siphon tube bracket (3) is secured to the lance arm with the existing lance fasteners. The quick-disconnect fitting on the top of the siphon tube (1) accommodates 8-mm tubing.

  • Page 26: Optional Powder Hoppers

    75 lb (34 kg) 16 in. 17.5 in. (411 mm) (444 mm) 18 in. 18 in. 36 in. (457 mm) (457 mm) (914 mm) 18 in. (457 mm) Figure 2-11 Optional Fluidizing Feed Hoppers Part 1602966−05 E 2015 Nordson Corporation...

  • Page 27: Specifications

    2-15 Description Specifications Size and Weight Weight: Approximately 1,040 lbs (471.8 kg) 55.2 in. (1401 mm) 88.4 in. (2246 mm) 51.2 in. (1300 mm) Figure 2-12 Feed Center Dimensions Part 1602966−05 E 2015 Nordson Corporation...

  • Page 28: Electrical Requirements

    The air must be clean and dry. Use a dedicated, refrigerated or regenerative-desiccant air dryer that can produce a 3 _C (38 _F) or lower dewpoint at 6.9 bar (100 psi), and filter/separators with automatic drains. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 29: Air Pressures

    381 mm (15 inch) Sieve: 864 Micron, 20 mesh without ultrasonics 381 Micron, 40 mesh without ultrasonics 234 Micron, 60 mesh, without ultrasonics 178 Micron, 80 mesh with ultrasonics 140 Micron, 100 mesh with ultrasonics Part 1602966−05 E 2015 Nordson Corporation...
  • Page 30 2-18 Description Part 1602966−05 E 2015 Nordson Corporation...

  • Page 31: Installation

    Refer to your system drawings for final connections. Unpacking Upon receipt, unpack the feed center carefully to avoid damage. Report any damage immediately to the shipper and to your Nordson representative. Save packing materials for possible later use, or dispose of properly according to local regulations.

  • Page 32: Lift Cylinder Installation

    9. If removed, install the proximity switches on the cylinder as shown. LS306: Hopper position LS307: Box position LS308: Purge position 10. When the feed center installation is complete, adjust the proximity switch positions as described on page 3-11. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 33 LS307 Box To Lock Solenoid #3 SOL326 (6-mm blue) LS308 Purge Bearing Bearing Block Bearings (flange on inside) Screws Trunnions M8 x 75 4 places Clevis Pin Yoke Carriage Figure 3-13 Lift Cylinder Installation Part 1602966−05 E 2015 Nordson Corporation...

  • Page 34: Electrical Connections

    Before starting the feed center, turn on the feed center power and refer to the Setup procedures to program the controls for the application. This should be performed only by a Nordson field engineer, or a qualified customer controls engineer.

  • Page 35: Powder Pump Installation And Connections

    Install the retaining rods into the brackets to lock the pumps in place. The pump connections are application specific; refer to your system drawings for the correct connections. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 36: Pump Flow And Atomizing Air Tubing

    The counterweight assembly is shipped with six weights. Use two weights for each lance assembly. Level Sensor (Hopper) Level Sensor (Box) Atomizing Air (8-mm Blue) Pump Retainer Flow-rate Air (8-mm Black) Pump Figure 3-15 Pump, Air Tubing, and Powder Feed Hose Installation Part 1602966−05 E 2015 Nordson Corporation...

  • Page 37: Lance Fluidizing Air Connection

    4. Atomizing ar tubing (blue) 7. Powder hose grommet 2. Retaining rod 5. Powder feed hose 8. Air multi-tube connector 3. Flow-rate air tubing (black) 6. Counterweight assembly 9. Fluidizing air 10. Velcro strap Part 1602966−05 E 2015 Nordson Corporation...

  • Page 38: Reclaim And Virgin Powder Feed Options

    The valve opens and allows air at line pressure to flow through the pump and the 16-mm suction and delivery powder tubing to clean them. The purged powder is dumped into the feed center exhaust duct to the afterfilter. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 39 6 mm TRANSFER PAN FLUIDIZING VIRGIN POWDER VIRGIN POWDER SOURCE (BOX OR DRUM) 16 mm FEED CENTER SIEVE BULK FEED SYSTEM (OPTIONAL) Figure 3-17 Single Reclaim Pump and Optional Virgin Powder Connections and Equipment Part 1602966−05 E 2015 Nordson Corporation...
  • Page 40 10 mm RECLAIM PUMP PANEL 16 mm 8 mm 8 mm 8 mm 6 mm TRANSFER PAN FLUIDIZING 6 mm 16 mm 16 mm FEED CENTER SIEVE Figure 3-18 Dual Reclaim Pump Connections and Equipment Part 1602966−05 E 2015 Nordson Corporation...

  • Page 41: Lift Cylinder Proximity Switch Adjustment

    Slide the switch up or down until the switch LED turns on. Mark the positions at which the switch LED turns on in both directions, then secure the switch midway between the on positions. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 42: Level Sensor Position Adjustment

    4. Powder used during delay 7. Total lance travel length 2. Hopper proximity switch stop 5. Delay runs out, virgin pump starts 8. Box proximity switch stop 3. Low powder delay start 6. Box level sensor stop Part 1602966−05 E 2015 Nordson Corporation...

  • Page 43: Damper Adjustment

    The crank arm is set at the factory to allow the butterfly valve to move from completely closed to approximately half-way open. Depending on the system ductwork, this may need to be adjusted to achieve the desired flow range. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 44 Figure 3-23 shows the damper in the factory-set high flow position. The damper can be seen approximately half-way open, and the butterfly valve position indicator mirrors the angle of the damper, showing that it is open. Figure 3-23 Damper Setting, Factory-Set High Flow Position Part 1602966−05 E 2015 Nordson Corporation...
  • Page 45 Figure 3-24 Damper Setting, Adjusted Low Flow Position Figure 3-25 shows the damper in an adjusted high flow position. Note that the indicator is now almost vertical, as is the new damper position. Figure 3-25 Damper Setting, Adjusted High Flow Position Part 1602966−05 E 2015 Nordson Corporation...
  • Page 46 3-16 Installation Part 1602966−05 E 2015 Nordson Corporation...

  • Page 47: Setup

    The virgin transfer pump must be on. If powder is detected before the timer runs out, the timer is cancelled. The buzzer can be silenced by switching Gun Purge on momentarily. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 48 The purge cycle stops when the duration timer runs out. SCREEN 7 Gun Purge Bank Configures the gun purge Quantity bank quantity per system. The maximum number of gun purge banks is three. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 49: Changing Function Values

    7. Press the the OK key to enter the value. 8. Make additional changes to the same page by moving the cursor as described in steps 4−7. 9. When data changes to the page are complete, press the ESC key twice. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 50: Level Sensor Programming

    Yellow and Flashing quickly Short circuit of the switching output Lit temporarily Normal function check; level sensor probe is approaching the full state Lit continuously Level sensor probe is dirty or out of adjustment. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 51: Empty (No Powder) Programming

    When the green LED turns back on continuously, the level sensor probe is ready for operation. Unlocking Press the programming button for 10 seconds. After 10 seconds, all LEDs turn off, indicating that the level sensor probe is unlocked. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 52: Operational Faults (Red Led Flashing)

    LED Ring OUT OFF Programming Button OUT ON Programming Button Figure 4-28 Programming the Two Button Level Sensor Probe LED Functions LED Color Status Means Green Material not detected Yellow Material detected Part 1602966−05 E 2015 Nordson Corporation...

  • Page 53: Empty (No Powder) Programming

    Empty programming was done while the probe was in the powder, or Full programming was done while the probe was out of the powder. During Empty programming, the distance between the probe and the powder was too short. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 54: Air Pressure Settings

    Feed Hopper Fluidizing 0.3−0.7 bar (5−10 psi) (see Note) 0.03−0.06 Mpa Lance Fluidizing 0.3−0.7 bar (5−10 psi) (see Note) 0.03−0.06 Mpa NOTE: Adjust fluidizing air as needed. Powder should be gently boiling, without geysering. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 55: Operation

    Operation Section 5 Operation Part 1602966−05 E 2015 Nordson Corporation...

  • Page 56: Controls

    Selects hopper or box, controls where lances stop when lowered into powder. Select 11. Color Change Off: Color change cycle is disabled Blinking: In color change cycle. Indicator Light On: Color change automatic operations complete. (Green) Part 1602966−05 E 2015 Nordson Corporation...

  • Page 57: Feed Center Operation

    The buzzer can be silenced by: filling the feed hopper until the powder contacts the level sensor. momentarily turning on gun purge. turning the virgin transfer pump off. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 58: Transfer Pump Manual Purging

    Make sure all settings in the Setup section of this manual have been completed before starting up the system for the first time. 1. Turn on the afterfilter exhaust fan. 2. Turn on power and air to the feed center, if not already on. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 59 Turn on the reclaim transfer pump and enable the virgin transfer pump. 9. Turn on the sieve. 10. Turn on the spray guns and start spraying powder. Make sure everything is working correctly before starting production. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 60: Color Change Operation

    − Color Change request signal OFF detected. − Turn OFF Reclaim Pump Purge switch. − Gun movers return to normal operation − Color Change Indicator turns off. mode. − Color Change signal turns off. Figure 5-2 Color Change Sequence Part 1602966−05 E 2015 Nordson Corporation...

  • Page 61: Color Change Procedure

    Meanwhile, another operator cleans the booth and cyclone. The recommended sequence of steps is provided in the color change charts furnished by Nordson, but can be modified as desired depending on the customer needs and requirements. Shutdown 1.
  • Page 62 Operation Part 1602966−05 E 2015 Nordson Corporation...

  • Page 63: Maintenance

    In-Line Pumps Disassemble the pumps and blow off the parts with low-pressure compressed air. Replace any worn parts. Refer to the Encore In-Line Pump manual, part number 1095928, for repair procedures and replacement parts. Cables, Tubing, and Check all external cables, powder hoses, and air tubing for damage. Repair or Feed Hoses replace as necessary.

  • Page 64: Periodic Maintenance

    Refer to Grounding in the Safety section of this manual and to publication number TCTT-06-3881 on the Nordson emanuals web site (http://emanuals.nordson.com/finishing) for more information on powder coating system grounding.

  • Page 65: Troubleshooting

    Follow the safety instructions in this document and all other related documentation. If you cannot solve your problem with the information in this manual or related equipment manuals, contact the Nordson Industrial Coating Systems Customer Support Center at (800) 433−9319 or your local Nordson representative.
  • Page 66 Check the wiring from the feed center panel to the solenoid valve assembly on top of the feed center air drop. Fluidizing air regulator defective Check the fluidizing air regulator. Continued... Part 1602966−05 E 2015 Nordson Corporation...
  • Page 67 Fluidizing bar assembly leaking or Raise the lance assembly and check damaged the fluidizing bars. Vibratory table motor defective Check the vibrator motor. Refer to Problem 6 for motor troubleshooting procedures. Continued... Part 1602966−05 E 2015 Nordson Corporation...
  • Page 68 Check the screen gasket and replace it if damaged. Contaminants in feed Sieve screen torn Replace the screen. hopper powder Sieve screen not thoroughly Remove and clean the sieve screen. cleaned before installation Continued... Part 1602966−05 E 2015 Nordson Corporation...
  • Page 69 The pump will not turn on until the is turned on but pump detecting powder in hopper powder level falls below the level not running sensor and the delay timer runs out. Refer to Problem 10 for other causes Continued... Part 1602966−05 E 2015 Nordson Corporation...
  • Page 70 3 minutes. To turn off the buzzer, turn the Purge switch to Gun Purge momentarily. Problem with powder supply or Refer to problems related to powder, virgin transfer pump sieve, or pump. Continued... Part 1602966−05 E 2015 Nordson Corporation...
  • Page 71 Check switch and wiring, repair or replace as needed. PLC not initiating color change Check PLC operation. Contact your sequence. Nordson representative or technical support center for help. 17. Color change does Parts still in booth iControl system tracks parts through...
  • Page 72 Oscillator not stopped Oscillator gets stop command from gun positioner controller. Refer to your system electrical drawings. Contact Nordson technical support. USA only − Oscillator bottom of stroke sensor not sending signal to main system panel. Sensor detects rotating lever arm. Make sure sensor is positioned to detect arm and check wiring and connections to sensor.

  • Page 73: Repair

    Use your fingernail or a tool to work the ring into the pocket. Be careful not to damage the rings when installing them. Figure 8-3 Purge Manifold Quad Ring Replacement 1. Quad ring 2. Seal retainer plate 3. Manifold block Part 1602966−05 E 2015 Nordson Corporation...

  • Page 74: Latch Pawl Replacement

    7. Re-install the hopper/box table on the isolation mounts, and then, if used, pull the vibrator motor cable back into the control cabinet. Leave enough slack in the cable to avoid any strain on it, then tighten the cord grip. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 75: Latch Replacement

    2. Slide the new latch on the hex shaft so that the bottom of the latch body is parallel to the surface of the mounting block. 3. Position the latch body over the tapped holes in the mounting block and install the four socket screws. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 76: Latch Pawl Adjustment

    To reduce latch travel and increase clamping force, loosen the Philips-head screw in the pawl recess and move the pawl down one notch. This adjustment may also be required with higher purge air pressures to increase the clamping force. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 77: Clamping Cylinder Replacement

    Tighten the locknuts. 13. Verify that when the cylinder is extended, the levers are making contact with the clevises. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 78 16. Lower the lance onto the purge manifold and set the purge air pressure to zero. Refer to Air Pressure Settings in Section 3, Setup for the location of the purge air pressure regulator. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 79: Lift Cylinder Replacement

    (2). Do not lose the pin, as you will need it to install the new cylinder. Figure 8-6 Lift Cylinder Clevis Pin 1. Clevis 3. Clevis pin 2. Carriage plate Part 1602966−05 E 2015 Nordson Corporation...
  • Page 80 9. Remove the clevis and lock nut from the cylinder. Save these parts for re-use. 10. Remove the trunnion flange from the cylinder. Save the flange and four screws for re-use. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 81 To Lock Solenoid #7 SOL326 (6-mm blue) LS308 Purge Bearing Trunnion Support Block Bearings (flange on inside) Screws Trunnions M8 x 75 4 places Clevis Pin Lock Nut Clevis Carriage Figure 8-7 Lift Cylinder Replacement Part 1602966−05 E 2015 Nordson Corporation...

  • Page 82: Lift Cylinder Installation

    (page 3-11) to set the positions of the Box switch (LS307) and the Hopper switch (LS306). 15. Raise and lower the lance assembly and adjust the cylinder flow control valves for 6 seconds full travel in each direction. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 83: Cylinder Cushion Stop Adjustment

    4. Loosen the four screws securing the lance arm to the lift carriage plate, just enough to move the lance arm. The lance arms must not sag. Step 2 Step 3 Step 4 Figure 8-8 Lance Adjustment Steps 2−4 Part 1602966−05 E 2015 Nordson Corporation...
  • Page 84 9. When each of the lance plates and manifold latches are adjusted correctly, the fasteners loosened in steps 2−4 can be tightened. Tighten the through bolts first, then the four screws securing the lance arms to the lift carriage, then the ground screw. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 85: Feed Hopper Fluidizing Plate Replacement

    6. Re-assemble the body, fluidizing plate, and plenum with the screws, washers, and nuts. CAUTION: Do not overtighten the nylon screws. Overtightening the screws will result in stripped threads and possible air or powder leaks. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 86: 50-Lb Feed Hopper Fluidizing Plate Replacement

    NOTE: Make sure the smooth side of the new fluidizing plate is facing up. 6. Re-assemble the body, fluidizing plate, and plenum with the nylon screws. Part 1602966−05 E 2015 Nordson Corporation...
  • Page 87 CAUTION: Do not overtighten the nylon screws. Overtightening the screws will result in stripped threads and possible air or powder leaks. Figure 8-12 50-lb Feed Hopper Fluidizing Plate Replacement 1. Body 3. Plenum 5. Nylon screws 2. Fluidizing plate 4. O-ring gaskets Part 1602966−05 E 2015 Nordson Corporation...

  • Page 88: Vibratory Table Motor Weight Adjustment

    60Hz Motor Weight Adjustment See Figure 8-13 for steps 1 - 4 when replacing or retrofitting a 60Hz vibratory table motor for the Encore Powder Feed Center. FC 66% = 2 blades turned 60Hz = 156.5 lb. FC X 66% = 103.29 lb. FC 1.
  • Page 89 Figure 8-13 Vibrator Weight Adjustment, 60Hz, Steps 1−4 See Figure 8 -14 for steps 5 - 8 when replacing or retrofitting a 60Hz vibratory table motor for the Encore Powder Feed Center. 5. Install the weight blades that were removed. Turn (2) weight blades on each shaft end to the opposite position as shown.

  • Page 90: 50Hz Motor Weight Adjustment

    50Hz Motor Weight Adjustment See Figure 8-15 for steps 1 - 4 when replacing or retrofitting a 50Hz vibratory table motor for the Encore Powder Feed Center. FC 75% = 1 blade turned 50Hz = 145.5 lb. FC X 75% = 109.125 lb. FC 1.
  • Page 91 Figure 8-15 Vibrator Weight Adjustment, 50Hz, Steps 1−4 See Figure 8 -16 for steps 5 - 8 when replacing or retrofitting a 50Hz vibratory table motor for the Encore Powder Feed Center. 5. Install the weight blades that were removed. Turn (1) weight blade on each shaft end to the opposite position as shown.
  • Page 92 8-20 Repair 50Hz Motor Weight Adjustment (contd) Step 5 Step 5 − 6 Step 7 Step 7 − 8 FLAT AREAS ALIGNED FLAT AREA Figure 8-16 Vibrator Weight Adjustment, 50Hz, Steps 5−8 Part 1602966−05 E 2015 Nordson Corporation...

  • Page 93: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (−−−−−−) means the part cannot be ordered separately.

  • Page 94: Powder Feed Center Parts

    − −−−−−− Encore Powder Feed Center Assembly 1602304 S Regulator, air, 0.02 - 0.2 MPA, with gage 1602947 S Kit, blowoff gun, Encore PFC 1086213 S Union, bulk, KQ2E16-00, 16 mm 1091201 S Tube, polyurethane, 16 mm OD 1066079 S Grommet, ⅜” lip style...
  • Page 95 Parts Left View Right View 6, 7 Top View Rear View Figure 9-1 Powder Feed Center Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 96: Lift Assembly Parts

    S Valve, flow control, .38 Rc x 6 T, meter out 1103505 S Switch, cylinder proximity 972837 S Elbow, male, 6 mm tube x 1/8 BSPT −−−−−− S Trunnion flange, Festo 982160 S Screw, socket, M8 x 1.25 x 25, zinc Part 1602966−05 E 2015 Nordson Corporation...
  • Page 97 Parts Figure 9-2 Lift Assembly Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 98: Lance Assembly Parts

    S Screw, socket, M10 x 25 mm −−−−−− S Washer, lock, split, M8, steel, zinc 1095926 Pump assembly, corona, Encore Gen II, pkg NOTE A: Refer to pump manual for repair parts. Pumps must be ordered separately. AR: As Required Figure 9-3 Basic Lance Assembly Parts Part 1602966−05...

  • Page 99: Fluidizing Latch Block Kits

    S Sleeve, locating, global PFC lance 1102804 Kit, fluidizing tube, PFC 940142 S O-ring, silicone, 0.489 in. ID x 0.07 in. wide −−−−−− S Tube, fluidizing, stainless steel Figure 9-4 Fluidizing Latch Block Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 100: Lance Port Plug Module

    S Sleeve, lance plug, global PFC −−−−−− S Rod, threaded, lance plug, GPFC −−−−−− S Plug, lance, global PFC −−−−−− S Screw, set, cup point, M12 x 1.75, 12mm long, stainless steel Figure 9-5 Lance Port Plug Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 101: Level Sensor Module

    −−−−−− S Screw, socket, M5 x 16, zinc −−−−−− S Nut, lock, M5 −−−−−− S Bracket, level sensor 1100076 S Support, 16 mm shaft, clamping Use existing fasteners Figure 9-6 Level Sensor Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 102: Prodigy/Encore Hd Siphon Tube Module

    9-10 Parts Prodigy/Encore HD Siphon Tube Module See Figure 9-7. Use this module to provide powder to Prodigy or Encore HD manual guns through 8-mm tubing. Item Part Description Quantity Note − 1100131 Module, global PFC 1100137 S Siphon tube, global PFC −−−−−−...
  • Page 103 9-11 Parts Use existing fasteners Figure 9-7 Prodigy/Encore HD Siphon Tube Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 104: Purge Manifold Assembly

    Screw, pan, slotted, M5 x 20, brass −−−−−− Washer, lock, external, M5, steel, zinc −−−−−− Tag, ground 1034207 Jumper, ground, 12 in. −−−−−− Washer, flat, M5, brass NOTE A: Cylinder only. AR: As Required Part 1602966−05 E 2015 Nordson Corporation...
  • Page 105 9-13 Parts Torque to 22 Nm (16 ft-lb) Figure 9-8 Purge Manifold Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 106: Purge Valve Assembly − One Lance Configuration

    1606921 Cable, valve, purge, 5 m 1102678 Silencer, air, 3/8 Rc −−−−−− Screw, hex,serrated, M6 X 16, steel, zinc −−−−−− Nut, hex, flanged, serrated, M6 Figure 9-9 Purge Valve Assembly − One Lance Configuration Part 1602966−05 E 2015 Nordson Corporation...

  • Page 107: Purge Valve Assembly − Two Lance Configuration

    Silencer, air, 3/8 Rc −−−−−− Nipple, pipe, std, R1/2 x 3 long −−−−−− Screw, hex,serrated, M6 X 16, steel, zinc −−−−−− Nut, hex, flanged, serrated, M6 Figure 9-10 Purge Valve Assembly − Two Lance Configuration Part 1602966−05 E 2015 Nordson Corporation...

  • Page 108: Purge Valve Assembly − Three Lance Configuration

    Silencer, air, 3/8 Rc −−−−−− Nipple, pipe, std, R1/2 x 3 long −−−−−− Screw, hex,serrated, M6 X 16, steel, zinc −−−−−− Nut, hex, flanged, serrated, M6 Figure 9-11 Purge Valve Assembly − Three Lance Configuration Part 1602966−05 E 2015 Nordson Corporation...

  • Page 109: Purge Valve Module Parts

    Manifold Refer to Purge Valve Assemblies starting on Pg 9-14 Cylinder Actuation Air Cylinder Proximity Switch Signals 16-mm 3-mm 6-mm Refer to Purge Manifold Assembly − Pg 9-12 Figure 9-12 Purge Valve Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 110: Pneumatic Module Parts

    Note 1099413 Regulator, 0.3−7 bar, .25 1605532 Connector, male, elbow, 6MM T X R1/4 1604516 Valve, 9-station, Encore PFC 1099424 Valve, air, global PFC main interlock 1606921 Cable, valve, purge, 5 m −−−−−− Elbow, 1 in. BSPT x 3/4 JIC 1102676 Gauge, air, 0−150 psi, rear 1/4 G thread...
  • Page 111 9-19 Parts Figure 9-13 Pneumatic Module Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 112: Hopper Platform And Vibrator Parts

    Washer, lock, dished, #10 NOTE A: Check the identification plate on your existing motor before ordering. Before installing, verify the correct weight adjustment to ensure proper operation. Refer to the Repair section for instructions. AR: As Required Part 1602966−05 E 2015 Nordson Corporation...
  • Page 113 9-21 Parts To enclosure ground stud Figure 9-14 Hopper Platform and Vibrator Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 114: Pneumatic Damper Parts

    Valve, flow control, 6 mm tube x 1/8 in. unithread −−−−−− Screw, hex, cap, M8 x 25, zinc −−−−−− Nut, hex, jam, M8, steel, zinc 3 mm 3 mm Figure 9-15 Pneumatic Damper Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 115: Screens

    NOTE A: The screen gasket is made from a conductive material. DO NOT replace it with a non-conductive gasket. B: Ground clip is required only for systems using Sieve 2. AR: As Required Figure 9-16 Latch, Sieve 1 Part 1602966−05 E 2015 Nordson Corporation...

  • Page 116: Screens

    Cap, vinyl, 3/4−13/16, black 1070199 Plug, hopper fill, NHR 1104478 Clip, ground, sieve screen NOTE A: Ground clip is required only for systems using Sieve 2. AR: As Required Figure 9-17 Latch, Sieve 2 Part 1602966−05 E 2015 Nordson Corporation...
  • Page 117 9-25 Parts Figure 9-18 Sieve Parts (Sieve with Angled Chute Shown) Part 1602966−05 E 2015 Nordson Corporation...

  • Page 118: Powder Hose And Air Tubing Bulkhead Fittings

    249455 Plug, male, 8mm, 10 tube, pneumatic 1100200 Plate, powder hose bulkhead, PFC 1100047 Screw, button head, socket, M6 x 12, zinc AR: As Required Figure 9-19 Powder Hose and Pump Air Bulkhead Fittings Part 1602966−05 E 2015 Nordson Corporation...

  • Page 119: Other Service Parts

    Refer to Section 3, Installation for diagrams. Part Description Note 1106371 Valve, straight fitting, 10 mm, Festo 7404027 Fitting, Y-branch, 10mm plug-in x 10 mm tube 1070536 Fitting, straight, 10 mm tube − 8 mm tube Part 1602966−05 E 2015 Nordson Corporation...
  • Page 120 9-28 Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 121: Options

    10-1 Options Section 10 Options Introduction This section contains information about options available for the Encore Powder Feed Center. Contact your Nordson representative for more information about the options listed in this section. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 122: 75-Lb Feed Hopper

    NOTE A: The optional cart allows the fluidizing hopper to be transported easily. B: Order this kit to install a handle on the hopper cart. NS: Not Shown Figure 10-1 75-lb Feed Hopper Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 123: 50-Lb Feed Hopper

    S Gasket, Buna-N, 3/16 in. diameter 971103 S Connector, 10 mm tubing x 1/2 in. unithread - - - - - - S Screw, hex head, 3−16 UNC x 1.5 in. Figure 10-2 50-lb Feed Hopper Parts Part 1602966−05 E 2015 Nordson Corporation...

  • Page 124: Vibrasonic Sieve Screen

    1. Vibrasonic controller 7. Sieve screen 2. Control cable 8. Cap screw 3. Bulkhead connector 9. Sieve pan 4. Transducer cable 10. Plug 5. Sieve deck 11. U-gasket 6. Vibrasonic transducer 12. Ground clip Part 1602966−05 E 2015 Nordson Corporation...

  • Page 125: Installation

    Failure to observe this warning may result in personal injury or equipment damage. NOTE: Inspect all Vibrasonic system components for cleanliness and damage. Contact your Nordson representative if any components are damaged. Vibrasonic Transducer and Sieve Screen Installation 1.

  • Page 126: Operation

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Fault Conditions Refer to Table 10-1 for a description of operating conditions indicated by the LEDs and indicators.

  • Page 127: Electrical Troubleshooting Procedures

    Short circuit in control cable Replace the control cable. circuit in output from controller) Short circuit in either control or Thoroughly clean the connectors. transducer cable connectors Short circuit in transducer Replace the transducer. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 128: Vibrasonics/Power Indicator Troubleshooting

    Turn off controller power and check polarity in control or transducer the transducer cap screw for the VIBRASONICS: flashing cable proper torque. Turn on controller power and check indicators. If the condition persists, replace the cables. Part 1602966−05 E 2015 Nordson Corporation...

  • Page 129: Vibrasonic System Parts

    - - - - - - S Screw, cap, socket head, M8 1104478 Clip, ground, sieve screen 1103290 Plug, sieve NOTE A: Other mesh sizes are available. Contact your Nordson representative for more information. Figure 10-4 Vibrasonic System Parts Part 1602966−05 E 2015 Nordson Corporation...
  • Page 130 10-10 Options Part 1602966−05 E 2015 Nordson Corporation...

  • Page 131: Pneumatic And Electrical Diagrams

    11-1 Pneumatic and Electrical Diagrams Section 11 Pneumatic and Electrical Diagrams Part 1602966−05 E 2015 Nordson Corporation...
  • Page 132 11-2 Pneumatic and Electrical Diagrams Part 1602966−05 E 2015 Nordson Corporation...
  • Page 133 1/2” Fluidizing Lance (2) Fluidizing Lance (3) Fluidizing Hopper 16mm 16mm 16mm 10 mm 10mm Purge manifold (1) Purge manifold (2) Purge manifold (3) Hopper Fluidizing Regulator Figure 9-1 Encore Feed Center Pneumatic Schematic Part 1602966−05 E 2015 Nordson Corporation...

Table of Contents