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ENGLISH
DEUTSCH
FRANÇAIS
Mounting Instructions
Montageanleitung
Notice de montage
SP4M, SP4Mi

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Summary of Contents for HBK SP4M

  • Page 1 ENGLISH DEUTSCH FRANÇAIS Mounting Instructions Montageanleitung Notice de montage SP4M, SP4Mi...
  • Page 2 Hottinger Brüel & Kjaer GmbH Im Tiefen See 45 D-64293 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbkworld.com www.hbkworld.com Mat.: 7-0101.0025 DVS: A02447 03 Y00 02 11.2024 E Hottinger Brüel & Kjaer GmbH Subject to modifications. All product descriptions are for general information only.
  • Page 3: Mounting Instructions

    ENGLISH DEUTSCH FRANÇAIS Mounting Instructions SP4M, SP4Mi...
  • Page 4: Table Of Contents

    ..........SP4M (analog) .
  • Page 5: Safety Instructions

    Prevailing regulations must be complied with at all times. Reference must be made to the remaining dangers associated with the weighing technology. SP4M, SP4Mi SAFETY INSTRUCTIONS...
  • Page 6 No forces or moments must be directed via the spring area during mounting. Explosion‐proof version (option) When installing this version, it is essential to comply with the relevant installation reg­ ulations. SP4M, SP4Mi SAFETY INSTRUCTIONS...
  • Page 7 There must be compliance with the installation conditions cited in the Declaration of Conformity and/or the Type Examination Certificate. The connection cable of the explosion‐proof single point load cells features free ends (cable configuration see chapter 4.1, page 8). SP4M, SP4Mi SAFETY INSTRUCTIONS...
  • Page 8: Markings Used

    Statutory waste disposal mark In accordance with national and local environmental protection and mate­ rial recovery and recycling regulations, old devices that can no longer be used must be disposed of separately and not with normal household garbage. SP4M, SP4Mi MARKINGS USED...
  • Page 9: Mounting And Load Application

    È È È È È È È È È È È È È È È È È È È È È È È È È È È È mounting bores mounting spacing washer SP4M, SP4Mi MOUNTING AND LOAD APPLICATION...
  • Page 10: Electrical Connection

    DC amplifier designed for strain gage measurement systems. SP4M (analog) When load cells in a six‐wire configuration are connected to amplifiers with a four‐wire configuration, the sense leads of the load cells must be connected to the corresponding excitation leads.
  • Page 11: Parallel Connection (Option)

    Please ensure that the inline amplifier and load cell are on the same electric potential, to prevent any compensating currents via the cable shield. The module has a short-circuit proof design but is not protected against overvoltages. SP4M, SP4Mi ELECTRICAL CONNECTION...
  • Page 12 If the sensor connection cable is damaged, please send your measurement chain to HBK for repair. If you have selected the IO-Link option, the digital transducer electronics module with the IO-LINK interface, data output rate COM3 is installed.
  • Page 13: Io-Link Option (Sp4Mi)

    The electronics continuously monitors the sensor so that you are warned if critical operating states occur. The data is transferred to the PLC in accordance with the IEC 61131-9 standard (IO-Link). The electrical connection is also defined in this standard. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 14: Starting Up

    Typical latency times from the change in weight until analysis by a PLC are between 3 and 10 milliseconds (dependent, among other factors, on the IO-Link master, fieldbus and PLC being used) if the filters in the electronics are disabled. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 15: Process Data

    The process data is transmitted in accordance with the IO-Link Smart Sensor profile, 2nd edition, version 1.1. The exact format corresponds to the coding PDI48.MSDCF_1. Measured values are encoded accordingly as floats, and supplemented with additional status information. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 16 1 Trigger measurement active 2 Fine flow active VS1.11 Assignment dependent on set BooleanT scale application: 1 New trigger result (toggles) 2 New filling result SSC1.2 Switching Signal BooleanT SSC1.1 Switching Signal BooleanT SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 17: Assignment Of Digital Switching Outputs ("Digital Io")

    An IO-Link event will always be generated if the parameters explained below are exceeded. The master transfers the event to the fieldbus level for further analysis. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 18: On-Demand Data

    63 characters 0x0013 0x00 IOL Product ID Model series and maxi­ mum capacity of sensor, max. 63 characters 0x0014 0x00 IOL Product text Product description, max. 63 characters SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 19 Hottinger Brüel & Kjaer GmbH, max. 63 characters 0x0011 0x00 Vendor Text www.hbkworld.com, max. 63 characters 0x0012 0x00 Product Name Sensor type, e.g. LCMC, max. 63 characters 0x0013 0x00 Product ID Sensor type, max. 63 characters SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 20: Limit Switches, Switching Signals

    "low" or "high" as from a specific weight. In addition, both limit value switches can be assigned a hysteresis so that a new switchover occurs at a lower (or higher) weight than the switching point. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 21 Range monitoring is required that will output a signal if the value is below or above a load range (window) Sensor operating load range Maximum capacity range Underload Overload -Limit load Maximum Limit load capacity SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 22 If you want to switch again at a lower weight value when the weight decreases, set the lower weight value in the "SP2" field. If you set the same for both values, the switch will work without the hysteresis. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 23 The state of the limit value switch can be outputted via two digital outputs in the form of a 24 V switching signal in the electronics. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 24 0x003E 0x00 SSC1_2 Params Access to all of the (SP1, SP2) parameters for switching channel 2 0x003E 0x01 SSC1_2 SP1 Switching point for switching channel 2 0x003E 0x02 SSC1_2 SP2 Additional switching point for switching channel 2 SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 25: Additional Information ("Diagnostics")

    You will still have access to statistical information that is not permanently saved. Number of IO-LINK connection breaks (IO-Link reconnections) Processor load Operating hours since startup (device uptime) The following information is permanently stored and can be read out: SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 26 IO-Link EVENT with a corresponding warning. Index Subindex Data Designation IODD Comments (hex) (hex) type 0x0082 0x00 Max. Limit Load Maximum limit load of load cell 0x0083 0x00 Min. Limit Load Minimum limit load of load cell SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 27 0x005E 0x00 Upper limit value for the Core Temp Upper temperature of the Limit in degC microprocessor 0x005F 0x00 Lower limit value for the Core Temp Lower temperature of the Limit in degC microprocessor SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 28: System Command

    Device Reset Reset functions Application Reset Reset functions Restore factory settings Reset functions Back-to-box Reset functions Setting the user-defined zero point offset 7.2.4.1 Zero setting to zero Restart recording of statistical values 7.2.8 Statistical functions SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 29 Filter settings Switching points and hysteresis of the limit value switches Teach function of the limit value switches Zero settings Minimum and maximum values, and all other statistical information (peak-to-peak), lost Digital I/O settings SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 30: Scale Adjustment

    The values must be given in the unit d. Where 1,000,000d corresponds to the nominal load (maximum capacity) of the load cell. Index Subindex Data Explanation Comments [hex] [hex] type 2410 Scale maximum capacity Default: 2 2613 Scale weight decimal point 0 … 6; default: 3 SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 31: Scale Commands And Settings

    The system command can be used to trigger automatic taring. The device automatically switches to the net weight value as soon as the standstill condition is met. A switch to gross can be triggered by a second system command. The current tare value can be read out. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 32 1 = 1d (default) 2 = 2d 3 = 5d 4 = 10d 5 = 20d 6 = 50d 7 = 100d 8 = 200d 9 = 500d 2102 Bool Enable LFT underload/ overload check SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 33: Digital Filters

    Signal components above the set cut-off frequency are suppressed relatively quickly. The cut-off frequency may be between 3 and 30 Hz. IIR filters: These filters have a lower characteristic slope than the FIR filter. The cut-off frequency may be between 0.1 and 30 Hz. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 34 If the filtering is too weak, the interference will still be too high, and the scatter of the measurement values will be too wide, meaning the measurement uncertainty increases. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 35 2 frequency in mHz default: 20000 26AB Linear moving average 1000 … 100000; filter 3 frequency in mHz default: 20000 26AC Linear moving average 1000 … 100000; filter 4 frequency in mHz default: 20000 SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 36: Automatic Zeroing

    The zero value obtained is written to a separate zero memory (not to the parameter set). Blocking time Blocking time Measurement value Band height Band height Time Fig. 5.3 Automatic zeroing SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 37: Peak Value

    The current minimum, maximum and peak-to-peak values are displayed when you have selected one of the variants. Index Subindex Data Explanation Comments [hex] [hex] type 2130 Peak source 0: Inactive 1: (res.) 2: Gross 3: Net 2131 Peak maximum 2132 Peak minimum SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 38: 5.5.10 Filler

    The advantage of this calculation method is that, if the target weight is not changed too much, the other settings can usually be retained. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 39 Specify here whether taring is to be performed before filling, and whether certain start conditions are to be checked. Tare off: No taring is performed after starting. There is no wait for a set delay time for taring. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 40 The time does not delay the filling process. Especially when the fill material has pieces, it may happen that the first pieces that fall in the container after coarse flow has started will generate peak loads that will already SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 41 Min./Max. are the tolerance limits for the filling process. Optimization With optimization active (>0), the coarse and fine flow are optimized by the electronics. The degree of optimization determines how the optimization is made. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 42 Teach-in weight in %: The value is used to calculate the temporary coarse and fine flow cut-off points. The percentage value for the teach-in weight refers to the target weight. Enter 70 for 70% of the target weight, for example. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 43 [hex] type 2300 Filler result 2301 Filler result status 2320 Upward/downward 0 = Downfill (default) filling 1 = Upfill 2321 Filler optimization 0 … 3; default: 0 2322 Filler redosing 0 … 1; default: 0 SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 44 0 … 1599999; default: 0 tolerance deviation 2336 Filler systematic -10 … 10; default: 0 difference 2339 Filler maximum 0 … 1599999; default: 0 optimization weight 2337 Filler upper 0 … 1599999; default: 0 tolerance deviation SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 45 Filler result count 2314 Filler result mean value 2315 Filler result standard deviation 2316 Filler result total weight 2317 Filler result minimum value 2318 Filler result maximum value 2302 — Stop filler 2303 — Start filler SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 46 EMPTYING: 14 2307 Filler valve status Bit 0: Valve control coarse Bit 1: Valve control fine Bit 2: Reserved Bit 3: Reserved Bit 4: Filling complete Bit 5: Teach-in mode active All times in milliseconds (ms). SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 47: 5.5.11 Checkweigher

    The values of the cursor positions are displayed in the input fields on the left. You can switch to the Filter menu item to optimize your signal for analysis. Changes are plotted as a simulation curve; values are displayed in the Simulation field. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 48 Correction factor: You can use this function to make a correction between the static adjustment of the scale and the dynamic result. Each valid trigger result is multiplied by the correction factor. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 49 Each valid trigger result is multiplied by the correction factor. Start with post-trigger and external signal Select Post-Trigger as the Trigger mode. This mode requires an external trigger signal received, for example, before the product leaves the scale. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 50 Correction factor: You can use this function to make a correction between the static adjustment of the scale and the dynamic result. Each valid trigger result is multiplied by the correction factor. SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 51 2213 Trigger standard deviation 2226 Min. post trigger 0 … 100; default: 20 sample time (ms) 2202 — Software trigger 2227 Post trigger tolerance 0 … 1599999; default: 10 band (requires trigger mode = post-trigger) SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 52 0 … 1000; default: 0 ms (requires trigger mode = post-trigger) References [IO-Link] IO-Link Interface and System, Specification, Version 1.1.3 June 2019, https://io-link.com/de/Download/Download.php [Smart Sensor Profile] IO-Link Profile Smart Sensors 2nd Edition, Specification, Version 1.1 September 2021, https://io-link.com/de/Download/Download.php SP4M, SP4Mi IO-LINK OPTION (SP4Mi)
  • Page 53: Dimensions

    Cable and plug (see chapter 4 “Electrical connection”, page 8) M6x0.5, 16 deep M6x1‐6H 6‐M6x1‐6H, Round cable 3000"50 mm 16 deep 19.1 99.6 19.1 * SP4M.../1 kg: 18 mm Dimensions in mm (1 mm = 0.03937 inches) SP4M, SP4Mi DIMENSIONS...
  • Page 54 SP4Mi M6x0.5, 16 deep 7xM6, Plug 16 deep 19.1 99.6 19.1 Dimensions in mm (1 mm = 0.03937 inches) SP4M, SP4Mi DIMENSIONS...

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