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OPERATOR'S MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
HYDRAULIC SHEAR
MODEL: SH-8003HD
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
© 2018 Baileigh Industrial, Inc.
Rev. 11/2018
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Related Manuals for Baileigh Industrial SH-8003HD
Summary of Contents for Baileigh Industrial SH-8003HD
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 Electrical Enclosure Disconnect Switch ............... 9 Hazard Signs ....................... 9 TECHNICAL SPECIFICATIONS ................... 10 Machine Features ...................... -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitting failure.
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Page 8: Safety Precautions
Emergency Stop Button In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop will not start the machine. - Page 9 1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the machine’s application and limitations as well as the specific hazards. 2. Only trained and qualified personnel can operate this machine. 3. Make sure guards are in place and in proper working order before operating machinery.
- Page 10 19. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children. 20. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions.
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Page 11: Electrical Enclosure Disconnect Switch
Electrical Enclosure Disconnect Switch WARNING: Before opening the door to work on electrical circuits, turn the main disconnect switch “OFF”. Also turn off and Lock Out the electrical supply source to this machine. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN FATAL OR SERIOUS INJURY. -
Page 12: Technical Specifications
TECHNICAL SPECIFICATIONS Maximum Shear Length 80” (2032mm) 1/4" (6.35mm) mild steel* Maximum Material Thickness 7 ga. (4.55mm) stainless steel** Strokes/Minute 16 – 24 Front Gate Length 39.37” (1000mm) Back Gate Length 23.62” (600mm) Blade Angle 1/2° - 2° Blade Clearance Manual Adjustment Lever Motor 15Hp (11.2Kw) 220V / 3Ph / 60Hz / 46A... -
Page 13: Technical Support
TECHNICAL SUPPORT Our technical support department can be reached at 920.684.4990, and asking for the support desk for purchased machines. Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileighindustrial.com, Phone: 920.684.4990, or Fax: 920.684.3944. -
Page 14: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. - Page 15 Contents of Tool Box: Lever Type Grease Gun 1 pc 300mm Adjustable Wrench 1 pc 6 x 100mm Phillips Screwdriver 1 pc Touchup Paint 3 cans 10 pc Hex Wrenches 1 set (1.5 - 2.0 - 2.5 - 3 - 4 - 5 - 5.5 - 6 - 8 -10mm) Round Leveling Pads 4 pc...
- Page 16 Back Gauge Washers and bolts Manual Back Gauge Squaring Arm with Scale and Material Stop Front Support Arm with Material Stop Pedestal with Foot Pedal and Emergency Stop Switch...
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Page 17: Transporting And Lifting
TRANSPORTING AND LIFTING CAUTION: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery. -
Page 18: Installation
• The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight. • Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area. -
Page 19: Anchoring The Machine
• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface. •... -
Page 20: Overall Dimensions
OVERALL DIMENSIONS 113.00" (2,870mm) TIMER STPY-M3 INCH AUTO LAMP MILD STEEL T.S 64000psi 20GA 10 GA 3/16" 28GA 14 GA 10GA STAINLESS T.S 100000psi 2.00" 103.00" (2,616mm) (50.8mm) 107.00" (2,718mm) 81.75" (2,076mm) 25.00" (635mm) 7.75" (196.8mm) 23.75" 3.75" (95.25mm) (603mm) 37.38"... -
Page 21: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE Note: Shown with guard removed for identification purposes only! - Page 22 Note: Lamp fixture shown removed from machine and flipped over.
- Page 23 Note: Shown with material drop-off shields and back gauge removed. Your machine may appear slightly different from the above photos. Item Description Function Blade Gap Adjusting Handle Adjusts gap according to material thickness Fluorescent Light Green light projects shadow line on material Bearing Block (Front) Consult Factory Before Adjusting Material Support Arm...
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Page 24: Electrical Enclosure Switch And Button Functions
Item Description Function Limit Switch Rake angle upper limit Proximity Switch Rake angle center position Proximity Switch Rake angle lower limit Limit Switch Shear blade at down position Limit Switch Shear blade at up position Hold Down Valve Controls hydraulic oil to all hold downs Hydraulic Oil Shut-off Valve Controls oil flow to pump inlet Electrical Enclosure Switch and Button Functions... - Page 25 WORKPIECE COUNTER – The counter registers each completed cycle that the upper blade makes. The slide switch at the upper right of the counter, when in the locked position, keeps the counter from accidentally being reset. To reset the counter, press the button in the upper left corner.
- Page 26 CUTTING MODE SELECTOR SWITCH – This is a 3- position selector switch which allows you to pick one of INCH AUTO three shearing modes. Pressing the foot pedal in the SIN (singular) mode will complete one full shear cycle. In INCH mode the top blade can be stepped down gradually.
- Page 27 Blade Gap Adjusting Handle The process of shearing can produce a shear edge burr. This burr can be minimized by adjusting the blade gap to the thickness of material being sheared and by keeping the blades sharp. The gap distance (fig.12) is changed by positioning the handle up or down as in (fig.
- Page 28 Manual Back Gauge The back gauge is used to adjust the setting of the back gauge dimension to control the size of the pieces dropping behind the blades. The manual back gauge assembly will need to be attached to the back end of the shear. There are two blocks with holes in them for this purpose.
- Page 29 Squaring Arm The squaring arm is used to square the material to the shear blade. It can also be used for front gauging by utilizing the graduated scale or as a material support. The adjustable rotating dog pivots out of the way when material passes over it.
- Page 30 Rake Angle The Baileigh SH-8003HD shear has a variable rake angle that can be adjusted to suit the width of the piece part that is being cut. Rake angle is the angle of the moving blade as it passes the fixed blade and is a factor in determining a quality cut.
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Page 31: Electrical
ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine. - Page 32 WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
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Page 33: Shear Operating Procedure
6. Press the green pump start button and briefly step on the footswitch. The shear blade should come down. If not, disconnect power to the machine, and switch the R & T wires. DO NOT move the ground wire E. Improper rotation can severely damage the hydraulic pump. SHEAR OPERATING PROCEDURE CAUTION: Always wear proper eye protection with side shields, safety... -
Page 34: Single Mode
Single Mode CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the shearing blade and clamping cylinders. When handling large heavy sheets make sure they are properly supported. When performing a cut in the SIN mode, pressing the foot pedal will complete one full shear cycle. -
Page 35: Auto Mode
Auto Mode CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the shearing blade and clamping cylinders. When handling large heavy sheets make sure they are properly supported. When performing a cut in AUTO mode, pressing and holding the foot pedal will cycle the upper blade continuously as long as the foot pedal is depressed. -
Page 36: Inch Mode
Inch Mode CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the shearing blade and clamping cylinders. When handling large heavy sheets make sure they are properly supported. When in the INCH mode the upper blade can be stepped down gradually. -
Page 37: Rake Angle Adjustment (Increase)
Rake Angle Adjustment (Increase) PUSH THIS BUTTON REPEATEDLY TO PUMP MOTOR TURN THIS INCREASE THE IS "ON" SWITCH "ON" RAKE ANGLE MILD STEEL T.S 64000psi 14GA 3/16" 1/4" 18GA 10 GA 3/16" STAINLESS T.S 100000psi RAKE ANGLE INDICATOR LED WILL BE "ON" WHEN IT IS IN THAT POSITION. WHEN REACHING MAXIMUM ANGLE (1/4"... -
Page 38: Turning Off Machine Power
Turning Off Machine Power INCH LAMP AUTO TURN CUTTING MODE SELECTOR TURN THIS TURN THIS SWITCH TO "INCH" SWITCH TO "OFF" SWITCH TO "OFF" POSITION SHUT OFF MACHINE INPUT POWER SOURCE FROM FACTORY TURN DISCONNECT DEPRESS "E"-STOP SWITCH TO "OFF" BUTTON TO "OFF"... - Page 39 NOTES...
- Page 40 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...