Stairmaster CORE HEALTH & FITNESS 10G Owner's Manual
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Stairmaster CORE HEALTH & FITNESS 10G Owner's Manual

Stairmaster CORE HEALTH & FITNESS 10G Owner's Manual

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CORE HEALTH & FITNESS
10G
OWNER'S
MANUAL

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Summary of Contents for Stairmaster CORE HEALTH & FITNESS 10G

  • Page 1 CORE HEALTH & FITNESS OWNER'S MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................3 IMPORTANT LABEL LOCATIONS ........................5 PRODUCT SPECIFICATIONS ........................6 ASSEMBLY ........................7 ................7 REQUIRED TOOLS ASSEMBLY PARTS ..............8 ASSEMBLY PROCEDURE ..............9 FIRST TIME SETUP ..............17 OPERATION LED CONSOLES ........................18 MAINTENANCE MODE ..............20 MAINTENANCE ........................24 TOOLS...

  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 4 4. Maintain an upright posture, lightly grip 14. The safety and integrity of this machine can only handrails, engage your core, and step naturally be maintained when the equipment is regularly with full foot contact to the step. examined for damage and wear and repaired. It is the sole responsibility of the owner of this 5.

  • Page 5: Important Label Locations

    IMPORTANT LABEL LOCATIONS This page shows the location of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support site and following pages. See Support and Service to order replacements.

  • Page 6: Product Specifications

    PRODUCT SPECIFICATIONS SKU: 9-5445-XXXXP0 Desc: Unit Max User Weight Width Length Height Weight 33.1 82.7 49.8 824.4 050-5971 SKU: 700-0549-XX Desc: Display LED Console, BCS LABEL, OVERDRIVE ,10G Unit Weight Width Length Height 050-5657 050-5662 16.4 16.9 KEYPAD, SPEED PLUS MINUS, KEYPAD, SECONDARY GAUNTLET II STOP, 10G...

  • Page 7: Assembly

    ASSEMBLY REQUIRED TOOLS • Torque Wrench • 13mm, 15mm Socket • #2 Phillips Screwdriver • 6mm Allen Socket • 9/16”, 3/4” Open-Ended Wrench • 13mm Open-Ended Wrench Description 620-9130 OWNERS MANUAL, 9-5445-XXXXP0 620-8796 HARDWARE KIT, 10G 711-3843 ASSEM., HANDRAIL, LOWER, R, SM 711-3867-XX ASSEM., HANDRAIL, LOWER, L, SM 711-3866-XX...

  • Page 8: Assembly Parts

    ASSEMBLY PARTS Fig. 5 Assembly Parts - Print this page to compare. # PN Qty Description A 110-3969 SCREW, M8X1.25, 20mm, SHC, HK, AS, NKL, NP, Cl. 10.9 B 110-4090 SCREW, #8-18, 0.625in, HI-LO, PHT, PH, AS, ZP C 110-4187 NUT, DOMED CAP, NYLOC, M8x1.25, CS, BEC, GRD.

  • Page 9: Assembly Procedure

    ASSEMBLY PROCEDURE Please note that some hardware has been enlarged to show detail. Install the leveling feet (140-3485) into the frame (711-4278-XX), adjust the feet to level the unit, then tighten the lock nuts (110-1823) to lock the feet in position. 110-1823 140-3485 Fig.
  • Page 10 Secure a handrail grip cover (711-3902) to the left handrail assembly 711-3902 with one (1) 110-4296 screw and one (1) 110-4226 screw. Repeat to secure a cover to the right handrail assembly. 110-4296 110-4226 Fig. 9 Use a torque wrench with a 6mm allen socket to secure the 711-4246-XX mast (711-4246-XX) to the frame using four (4) socket head cap screws (110-3969) and washers (120-3465) - TORQUE TO...
  • Page 11 12. Secure the lower rear shroud assembly to the frame using two screws (110-4229). 110-4229 711-3670-XX Fig. 12 110-4192 711-3653-XX 13. Attach two upper shroud brackets (711-4169) to the top shroud (711-3653-XX) using six (6) screws (110-4498). 14. Attach the left (711-4165) and right (711-4166) support brackets to the top shroud using two (2) screws (110-4499).
  • Page 12 18. Attach two upper shroud brackets (711-4169) to the upper rear shroud (711-3652-XX) using six (6) screws (110-4498). 711-4169 110-4498 711-3652-XX 110-4229 711-3652-XX 711-3660 Fig. 15 19. Attach the upper rear shroud assembly to the frame using six (6) screws (110-4229). 20.
  • Page 13 110-4090 120-3371 22. Secure the inner left shroud assembly to the frame using eleven (11) screws (110-4090) and washers (120-3371). Repeat for the inner right shroud assembly. Fig. 18 020-7952-XX 23. Loosen the three (3) upper screws on the left (020-7952-XX) and right lower side (020-7953-XX) shrouds.
  • Page 14 020-4475 110-4480 27. Remove the rear cover (020-4475) from the mast by removing three screws 110-4480 from the rear of the cover.. Fig. 21 Page 14...
  • Page 15 Fig. 22 28. Unpackage the console and firmly pull the rear console cover off from the bottom. 29. Place the front of the console against the console weldment, angled forward. Make sure the bottom plastic of the console is below the wireless phone charger lip.
  • Page 16 30. Use a 4mm allen key to remove the M5 x 35mm socket head screw securing the machine cover to the mast, then remove the rear console cover. Drape all wires from the base out the back of the mast weldment prior to installing the console.

  • Page 17: First Time Setup

    FIRST TIME SETUP SELECT THE MODEL Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together A beep will sound and “MAINTENANCE MODE” will display momentarily in the Information Window. Release all keys. System menu will display in the Information Window.

  • Page 18: Operation Led Consoles

    Self-Powered Product: StarTrac Electronic Bikes and Ellipticals as well as StairMaster FreeClimbers with LED console are often used in facilities in a self-powered state. The wireless charging tray is designed to charge mobile phones on these self-powered products. Some limitations may apply.

  • Page 19: Display Measurements

    Display Measurements Message Window The top display window includes several measures: Current total workout time TIME Total distance traveled in mile or DISTANCE Current HR in beats per minute, HEART RATE if available Current total calories CALORIES Progress Window & Track Shows a graphic representation of elevation Pace (TR only) during a program.

  • Page 20: Maintenance Mode

    MAINTENANCE MODE Maintenance Mode allows access to service and diagnostic information, as well as provides the ability to adjust certain program default parameters. To enter Maintenance Mode: 1. Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together.

  • Page 21: Manually Updating Firmware

    A complete list of the items that you may display and change in Maintenance Mode: Highest Highest Item Lowest Value Default Notes Item Lowest Value Default Notes Value Value 5K LOOP SYSTEM IHR PROG CHR PROG DISP V0.3.1 (1) FIT TEST 00.09 (02) V2.3.5 FIREFGHT...

  • Page 22: Fcc Warning

    FCC INFORMATION & INDUSTRY CANADA WARNING FCC Warning This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. CAUTION: Text Changes or modifi cations not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

  • Page 23: Ic Radiation Exposure Statement

    (ii) for devices with detachable antenna(s), the maximum antenna gain permitted for devices in the bands 5250- 5350 MHz and 5470-5725 MHz shall be such that the equipment still complies with the e.i.r.p. limit; pour les dispositifs munis d’antennes amovibles, le gain maximal d’antenne permis pour les dispositifs utilisant les bandes de 5 250 à...

  • Page 24: Maintenance

    INSPECTION Inspect the frame for any rust, bubbling, or paint chips during the daily cleaning. The salt in perspiration can damage the unpainted surfaces. Repair the damaged area with a touch-up paint kit purchased from StairMaster® (see Support & Service for order information).

  • Page 25: Replacement Parts

    REPLACEMENT PARTS Replacement parts for this unit are available through SUPPORT & SERVICE. Parts listed are shown on the following pages and interactive drawings available on Core Connect. Listed parts may change, please check Core Connect for latest versions and other SKU’s covered by this manual: 9-5445-XXXXP0 - 10G Part Number Description...
  • Page 26 Part Number Description Part Number Description 110-4364 NUT, M8x1.25, AS, NP, FLANGE, SERRATED 220-0362 CABLE, MAIN INTERFACE, EXTENDED, SM 110-4377 NUT, 1/2-13, THIN, NYLON LOCK 240-6932 CONNECTOR, 8 PIN, INLINE, SHIELDED 110-4480 SCREW, M5x0.8x40, PHM, PH, CS, BZ, DP 410-0958 ASSY, RESISTOR, 47OHM, 1000W 110-4498 SCREW, M5X0.8, 12mm, PHM, PH, AS, BEC...
  • Page 27 Part Number Description Part Number Description 711-3964 ASSY, BASE MODULE, TORQUE TRANSFER, 8GX 711-4292 ASSY, HANDGRIP II, UPPER, R, 10G 711-3969 PLATE, WASHER, BOLT PATTERN, 8GX 712-4022 POWER SUPPLY, 90-260VAC/12VDC 5A MIN 711-4054 ASSY, TENSIONER, BELT, MOTOR, 8GX 720-5318 CUPHOLDER, ASSEMBLY 711-4070 ASSY, MOTOR W/ BRAKE &...
  • Page 28 711-3964 711-3723 220-0361 220-0358 140-3232 220-0360 220-0362 020-8080 711-3644 711-4070 711-3843 560-0069 110-4226 731-2969 020-8082 110-3429 110-4218 220-0271 050-5713 220-0272 110-3924 410-0958 110-4114 110-4000 110-4226 240-6932 110-3924 711-3752-KT 120-3387 711-4275 711-3969 050-2051 220-0270 110-4364 140-3588 712-4022 740-7896 Fig. 35 Drivetrain Hub Fig.
  • Page 29 110-3919 120-3418 110-4053 711-3525 560-0073 130-2011 020-8004 110-3970 740-4552 110-3673 120-3386 120-3401 050-5712 050-5711 050-5711 110-3973 711-3596 050-5706 711-3772 711-3592 711-3526 711-3596 120-3418 050-5707 110-3973 110-3323 711-3771 120-3387 110-3672 Fig. 39 Lower Axle Fig. 40 Upper Axle 020-7955-XX 020-7950-XX 020-7949-XX 110-3671 020-7967-XX 020-7947-XX...
  • Page 30 020-7963-XX 711-4169 711-3652-XX 110-4229 711-3670-XX 110-4090 020-7948-XX 711-3808-XX 711-4168 020-7954-XX 110-3671 711-4169 110-4226 020-7953-XX 110-4498 110-4499 110-4229 110-3671 020-7964-XX Fig. 43 Outer Shrouds Right Fig. 44 Rear Shrouds 711-3808-XX 711-3651 731-0367 711-4246-XX 110-3973 711-3660 110-3969 120-3465 110-3671 711-4169 110-4192 120-3371 711-3594 110-4090 Fig.

  • Page 31: 700-0549-Xx - Display Led, Bcs

    711-4292 711-4292 711-3902 711-3902 711-4287 711-4287 050-5662 050-5662 170-0729 170-0729 110-4226 110-4226 020-8018-XX 020-8018-XX 110-4297 110-4297 110-4295 110-4295 711-3754 711-3754 730-1805-XX 730-1805-XX 711-3674 711-3674 050-5665 050-5665 110-4296 110-4296 730-0704-XX 730-0704-XX 731-1785 731-1785 731-1785 731-1785 711-3867-XX 711-3867-XX 110-4195 110-4195 120-3427 120-3427 110-4187 110-4187 711-3662...

  • Page 32: Support & Service

    SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
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  • Page 36 PART NUMBER 620-9130, REV B All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

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