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Summary of Contents for Rinnai Ember 600
- Page 1 Models: RDV600ERN / RDV600ERL RDV700ERN / RDV700ERL Ember 600 & 700 Service manual...
- Page 2 Improper installation, adjustment, alteration, service and maintenance can cause property damage, personal injury or loss of life. Help is here For more information about buying, using, and servicing of Rinnai appliances call: 0800 RINNAI (0800 746 624). Rinnai New Zealand Limited...
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Page 3: Table Of Contents
Test and verify ............30 Wiring diagram .............31 Parts lists The exploded diagrams and parts lists have not been published in this manual due to the frequency in which they change. Please refer to the Rinnai website (rinnai.co.nz) for the latest spares PDF’s. -
Page 4: Specification
Operated with an infra- mm) to coaxial direct vent flueing (inner Ø 100 red remote control. mm, outer Ø 170 mm). Appliance must be installed with a Rinnai Ember flue system. Different burn media and frame options available. Electrical This heater has a 1.5 m power cord with a... -
Page 5: Dimensions
Dimensions (mm) Ember 600 3-sided frame Ember 600 4-sided frame Ember 700 3-sided frame Ember 700 4-sided frame Ember service manual 7-24 | 5... -
Page 6: Component Diagrams
Component diagrams Flue spigots Log locating pins Hot air discharge Combustion chamber Burner Media tray Pilot assembly Gas control Heat exchanger Convection Gas control 6 | Ember service manual 7-24... -
Page 7: Operation Principles
Operation principles When using the heater for the first time or after Fan forced convection heating system long periods of non-use, ignition may not occur Fan forced air is blown across the combustion the first time it is operated due to air in the gas chamber, heat exchanger and through the top pipes. -
Page 8: Main Components
It is made of tempered glass. The main burner, manufactured by Rinnai • RDV700 670 x 500 x 5.0 mm NZ Ltd consists of a box burner (470 x 85 •... - Page 9 Heating system 120 V AC 50 Hz 2-speed centrifugal blower Fan forced convection blow across the activated by automatic PCB time delay of four combustion chamber, heat exchanger and minutes to turn ON after ignition and eight through top air discharge. minutes to turn OFF after shut down.
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Page 10: Operational Flow Chart
Operational flow chart 10 | Ember service manual 7-24... - Page 11 Ember service manual 7-24 | 11...
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Page 12: Fault Analysis
Fault analysis The electrical supply MUST BE disconnected before servicing or repairing the heater. All repair work MUST BE undertaken by an authorised person. WARNING Please note: shaded cells are not applicable to the Ember. Nature of Fault Examination Diagnostic Values Action fault... -
Page 13: Diagnostoc Points
Diagnostic points The diagnostic points are also referenced on the wiring diagram on p. 31 Component PCB output/ Wire colour Component term input value Combustion fan AC 105~135 V White~Black 40~80 Ω AC 105~135 V White~Red 50~90 Ω AC 105~135 V White~Blue 60~100 Ω... -
Page 14: Error Codes
Error codes The Ember has self diagnostic electronics that monitor the appliance during start up and operation. Should a fault occur the heater will shut down. The fault that has caused the shut down will be indicated by a pair of flashing numbers in the error display window in the lower left hand side of the frame. -
Page 15: Retrieving And Clearing Error Codes
Retrieving and clearing error codes The last ten error codes, combustion hours, and number of ignition cycles are stored in the memory. When the data display button is pressed for three seconds the display panel will cycle through this information. Test Pressure adjustment up Pressure adjustment down... -
Page 16: Time Charts
Time charts 16 | Ember service manual 7-24... - Page 17 Ember service manual 7-24 | 17...
- Page 18 18 | Ember service manual 7-24...
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Page 19: Commissioning Instructions
Commissioning instructions The gas pressures of the appliance are factory preset. Adjustments are only necessary: • If the appliance is not operating correctly and all other causes have been eliminated • If components have been replaced, or the unit has been reassembled after servicing 240 V, risk of electrical shock Before attempting to remove any panels ensure the fire is isolated from the mains supply. -
Page 20: Gas Pressure Setting
Gas pressure setting Always check the pressures against those printed on the data plate of the appliance. If no adjustment is required during some stages of the gas pressure setting process, you will still need to push ‘Set’ to go to the next setting. Checking the supply 4. -
Page 21: Removing And Replacing Common Parts
Removing and replacing common parts 230 V exposure. Isolate the electrical supply to the appliance and reconfirm with a neon screwdriver or multimeter. WARNING Burner Equipment required: • Phillips #2 with magnetic tip There are two reasons for removing the burner; •... - Page 22 Baffle plate The baffle plate, at the top of the combustion chamber is removed by unscrewing the screws at each end. Removing the baffle shows the entry to the heat exchanger. Combustion chamber The reasons for removing the combustion chamber is to get access to the convection fan, gas control, and the two sensors on the left of the fire box.
- Page 23 Thermal fuse Once the screws are removed, wearing gloves The non-resetting fuse activates at 250 °C. If carefully tuck your fingers into the fan exhaust activated the cause needs to be identified and —be careful of the fan blades. When removing fixed before replacing the fuse, for example has the fan and plate take care not to damage the: the lead been damaged, or is there a crack in...
- Page 24 Gas control The access panel for the gas control is secured by eight screws. To replace the gas control: 1. Remove the convection fan. 2. Remove the main gas inlet line. 3. Undo the 8 mm tube to the burner. 4.
- Page 25 Flame rod position Ember 700 is locked with the tab guide at the rear. PCB’s for Rinnai gas fires that use the universal control will look very similar. If you have stock of these items and need one changed it’s important to ensure that the correct part for the model of fire is used.
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Page 26: 600 Burn Media Install Guides
600 burn media install guide 26 | Ember service manual 7-24... - Page 27 Ember service manual 7-24 | 27...
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Page 28: 700 Burn Media Install Guides
700 burn media install guide 28 | Ember service manual 7-24... - Page 29 Ember service manual 7-24 | 29...
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Page 30: Test And Verify
Test and verify Visual inspection of the flame Check that the pilot and burner flames are operating normally. If flames appear either very short or very long and streaky, or are producing smoke or soot deposits, then there may be a problem with the appliance or gas supply. -
Page 31: Wiring Diagram
If the supply cord is damaged or requires replacing, it must be replaced by the manufac- turer or the manufacturer’s agent, or similarly qualified person in order to avoid a hazard. The supply cord must only be replaced with a genuine Rinnai spare part. Ember service manual 7-24 | 31... - Page 32 Rinnai.co.nz Tel: 0800 746 624 http://www.youtube.com/rinnainz http://facebook.com/rinnainz...
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