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Holzhof MAX XM 309 PT line Assembly Instructions Manual

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MAX XM 309 PT line
assembly
instructions

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Summary of Contents for Holzhof MAX XM 309 PT line

  • Page 1 MAX XM 309 PT line assembly instructions...

  • Page 2: Assembly Sequence

    ASSEMBLY SEQUENCE: 1. STRUTS AND PLATFORMS 7. PARAPETS 2. BRIDGES 8. BENCHES 3. STEPS 9. ROOFS 4. ARCHWAYS 10. GYM 5. CLIMBING BOARD 11. UNDERGROUND LAYING/ANCHORAGE OF 6. SLIDES THE STRUCTURE...
  • Page 3 NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the Article fixing CODE N. NAME num. correct positioning of the elements has been xpe11 Shaped PE nut protection cap verified. xpe10 PE nut protection cap xpe116 PE cap ISO7089 Ø8 washer...
  • Page 4 horizontal from h. 120 cm to 144 cm from h. 144 cm to 168 cm from h. 168 cm to 192 cm from h. 84 cm to 120 cm from h. 144 cm to 192 cm from h. 84 cm to 144 cm...
  • Page 5 1. Control the exact internal distance between the tower struts and the respective heights of the platforms. struts internal distance...
  • Page 6 1. BRIDGE SHIMS ASSEMBLY NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps 2. THIMBLES/SHIMS ASSEMBLY once the correct positioning of the elements has been verified. 3. PLATFORM FRAME BRIDGE BEAM ASSEMBLY...
  • Page 7 1) PE nut protection cap (8x) 1. Place the bridge shims (5) on the platforms of both towers, in axis with the centre line of the struts, 2) M8 washer (8x) inserting the fixing bolts as indicated in the figure. 3) M8x220 TEL screw (8x) Repeat the operation for both sides of the bridge.
  • Page 8 1. Fix the bridge thimbles to the shims, inserting 1) M8 washer (8x) the necessary fixing bolts, as indicated in the 2) M8x80 TEL screw (8x) figure. 3) PE cap (8x) Repeat the operation for the opposite side of the bridge NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps...
  • Page 9 1. Position the holes of the bridge beam in axis with the holes of the platform frame pre-drilled table (7), inserting the bolts required for fixing as indicated in the figure. Repeat the operation for the opposite side of the bridge. 1) PE cap (16x) 2) M 8x155 HEX screw (8x) 3) M8 washer (16x)
  • Page 10 Article num. Article num. Article num. Article num. i i i i n n n n struction02 struction02 struction02 struction02 CODE N. CODE N. CODE N. CODE N. NAME NAME NAME NAME /Quantity /Quantity /Quantity /Quantity 1 1 1 1 4 4 4 4 xls4 xls4...
  • Page 11 Article num. Quantity CODE N. NAME xll36 Fixing beam xpe10 PE nut protection cap xpe116 PE cap ISO7089 Ø8 washer M8x155 HEX SCREW UNI7473 M8 self-locking nut xpe11 Shaped PE nut protection cap 1. Position the holes of the bridge beam in axis with the holes of the platform frame pre-drilled table, inserting the bolts required for fixing as indicated in the figure.
  • Page 12 Article num. support CODE N. NAME 01/Quantity Side panels with wooden steps assembled PE nut protection cap xpe10 xpe116 PE cap UNI4017 M8X150 HEX SCREW IS07089 Ø8 washer UNI7473 M8 self-locking nut Small strut for steps to be supported xlls 104 1.
  • Page 13 1. Position the steps small struts in the previously excavated Article num. underground NAME holes, moving the upper part of the steps towards the tower Quantity platform table (6). PE nut protection cap 2. Check that the angle brackets are in axis with the holes PE cap present on the table (6) and insert the bolts used for fixing as UNI4017 M8x65 HEX SCREW...
  • Page 14 Article num. support CODE N. NAME 03/Quantity xls68 Upper wooden shim xls25 Wooden hand rail xpe11 Shaped PE nut protection cap UNI704 M8x220 TEL SCREW UNI40l 7 M8x140 HEX SCREW IS07089 Ø8 washer UNI7473 M8 self-locking nut N.B. The platform can be xpe10 PE nut protection cap in engineered wood or...
  • Page 15 NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the correct positioning of the elements has been verified. 1. Position the archway between the struts and fix it by inserting: 1 x M8 washer (3), 1 x M8x260 TORX screw (2), 1 x Ø25 mm.
  • Page 16 NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the correct positioning of the elements has been verified. 1. Insert the (5) M8x70 threaded bars into the bushes present on the (6) climbing board. 2.
  • Page 17 1. After having fixed the PE archway (2), place the body of the Article Default/ NAME num. Quantity curved slide (3) on the platform of the tower (1) and insert the bolts necessary for fixing into the holes present on the Aladin tower slide (3).
  • Page 18 1) PE cap (6x) 1. Position the curved slide (5) assembled to the tower, 2) PE nut protection cap (6x) keeping the entry to the tube in correspondence with the height of the platform, 3) M8 washer (6x) 2. Fix using the relevant bolts, as indicated in the figure. The following instructions are also valid for the tube bridge.
  • Page 19 NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the correct positioning of the elements has been verified. 1. Position the PE parapet between the struts, resting the two lower fixing wings on the platform and then fix using: 4 x M8 washer (3) 4 x M8x80 TEL screw (2) WOOD 4 x M6 3x60 TEFR screw (2) ALUMINIUM...
  • Page 20 1) PE cap (4x) 2) PE nut protection cap (4x) 3) M8 washer (4x) 4) M8x130 TEL screw (4x) LG* 5) M6 3x60 TEFR screw (4x) AL* 6) Assembled bench NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the correct positioning of the elements has been verified.
  • Page 21 Article Default CODE N. NAME num. /Quantity PE roof xpe10 PE nut protection cap xpe116 PE cap IS07089 Ø8 washer M8x80 TEL screw NOTE: The models represented are purely indicative. These instructions are applicable to Max, Sultan and Aladin roofs. 1.
  • Page 22 1. Position the climbing net beam (3) in the housing of the pre-assembled climbing ladder (4), inserting the bolts necessary for fixing as in the figure, however without fixing it completely and without positioning the caps. * lg: wood NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps al: aluminium once the correct positioning of the elements...
  • Page 23 1) 1 x climbing net strut 2) 1 x rope beam 3) 1 x net beam 4) 1 x climbing ladder 5) 4 x M 8x80 TEL SCREW (lg*) 5) 4 x M6 3x60 TEFR SCREW (al*) 6) 3 x M8x110 HEX SCREW 7) 4 x PE nut protection cap 8) 6 x shaped PE nut protection cap 9) 10 x M8 washers...
  • Page 24 1. Position the upper part of the climbing net (1), inserting the bolts necessary for fixing into the thimbles as indicated the figure, without fixing it completely and without positioning the caps. 2. Position the climbing rope (6), inserting the bolts necessary for fixing into the thimbles as indicated the figure, without fixing it completely and without positioning the caps.
  • Page 25 NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps UNDERGROUND once the correct positioning of the elements has been verified. ANCHORAGE climbing rope climbing rope climbing rope climbing rope --------------- --------------- --------------- --------------- climbing rope climbing rope climbing rope climbing rope —...
  • Page 26 Concrete deck rubber safety flooring...
  • Page 27 1. Excavate a hole with diameter of 30 cm and depth of 60 cm 2. Cast a first layer of concrete with thickness of 10 cm.
  • Page 28 3. When the concrete has set, position the slide bracket in the excavation hole, checking the correct alignment of the lower part of the slide with thefinishedground level.
  • Page 29 4. Complete concrete casting as per layout. 5. When the concrete has set, fill the excavation hole by compacting the infill material up to the finished ground level.
  • Page 30 1. Excavate two holes with diameter of 30 cm and depth of 60 cm as per layout. 2. Cast a first layer of concrete with thickness of 10 cm.
  • Page 31 The measurements vary on the basis of the entrance to the slide from a minimum of 20 to a maximum of 35 cm.
  • Page 32 3. Complete concrete casting as per layout. 4. When the concrete has set, fill the hole by compacting the infill material up to the finished ground level.
  • Page 33 1. Attach the brackets (1) by introducing the following in sequence: (2) PE nut protection cap, (3) M8 washer, (4) M8x25 HEX screw, (5) PE cap 1. Excavate two holes with diameter of 30 cm and depth of 60 cm NOTA BENE: it is recommended to fix the bolts definitively and only insert the caps once the correct positioning of the elements...
  • Page 34 1. Position the climbing board on the support surface and Article Quantity CODE NAME mark the position of the screw anchors. num. 2. Drill the support surface and position the screw anchors. xpe10 PE nut protection cap 3. Fix the angle brackets to the support surface using the xpe116 PE cap relevant bolts, as indicated in the figure.
  • Page 35 1. Drill. 2. Clean the hole thoroughly using an air pump and small brushes. 3. Insert the anchor into the hole present on the bracket with the aid of a hammer. 4. Tighten using dynamometric wrench. rubber safety flooring 4 x M10x90 screw anchors...
  • Page 36 Article num. Quantity CODE N. NAME xfe265 59x59x35 stainless steel angle bracket xpe10 PE nut protection cap xpe116 PE cap M10 self-locking nut M8x115 screw anchor Ø10 washer 1. Position the slide on the support surface, marking the position of the screw anchor.
  • Page 37 Article Quantity NAME num. Tube slide anchorage bracket PE nut protection cap M10 self-locking screw anchor Ø10 washer M10 self-locking nut PE cap 1. Adjust the bracket (1) to the necessary height. 2. Mark the position of the screw anchors on the ground. 3.