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Summary of Contents for Sherman digitec SYNERGIC DIGIMIG 202 M-POWER
- Page 1 Machine Translated by Google V1.1 11.10.24 USER MANUAL SYNERGIC INVERTER WELDING MACHINE DIGIMIG 202 M-POWER...
- Page 2 Machine Translated by Google ATTENTION! Before installing and starting the device, please read this manual 1. GENERAL REMARKS The device may only be started and operated after carefully reading this Operating Instructions. Due to the continuous technical development of the device, some of its functions may be modified and their operation may differ in detail from the descriptions in the manual.
- Page 3 Machine Translated by Google • Use protective curtains made of non-flammable materials and choose the right wall colors absorbing harmful radiation. Prevention of poisoning by vapors and gases emitted during welding from electrode coating and metal evaporation: • Use ventilation devices and exhaust systems installed in places with limited air exchange. air, •...
- Page 4 Machine Translated by Google 3. GENERAL DESCRIPTION The DIGIMIG 202 M-POWER synergic welding machine is used for manual welding of steel and non-ferrous metals. It allows welding using the MMA (covered electrode), TIG Lift, and MIG/MAG methods. The MIG/MAG method can be used in manual and synergistic mode.
- Page 5 Machine Translated by Google 4.2 MIG torch TW-15 Handle type: Maximum current capacity: 200A (CO2) Cooling type: 10-18 l/min Cooling gas flow: Length: Work cycle The duty cycle is based on a 10-minute period. A duty cycle of 60% means that after 6 minutes of operation, a 4- minute break is required.
- Page 6 Machine Translated by Google 1. MIG gun socket 2. Remote Control/Spool Gun Holder Socket 3. "+" Socket 4. Polarity change plug 5. Socket "-" 6. Power switch 7. Shielding gas connection stub 8. Wire spool pin 9. Feeder chamber lighting 10.
- Page 7 Machine Translated by Google 5.1 Connecting the cables 5.1.1 MMA method The ends of the welding cables should be connected to the sockets (3) and (5) located on the front panel so that the correct pole for the given electrode is on the electrode holder. The polarity of the welding cable connection depends on the type of electrode used and is given on the electrode packaging (negative polarity DCEN or positive polarity DCEP).
- Page 8 Machine Translated by Google 5.1.3 MIG and braze welding 5.1.3.1 Welding and brazing in protective gases The current clamp of the torch should be connected to the MIG torch socket (1). The gas hose from the reducer should be led and attached to the gas connector (7) located on the rear wall of the device.
- Page 9 Machine Translated by Google 5.2 Shielding gas connection 1. Secure the cylinder and secure it against tipping over. 2. Open the cylinder valve momentarily to remove any contamination. 3. Install the reducer on the cylinder. 4. Connect the reducer with the gas nozzle (7) on the rear wall of the welder using a hose. 5.
- Page 10 Machine Translated by Google Spool D100 Spool D200 5.5 Preparing the MIG gun for work Depending on the type of material being welded and the diameter of the electrode wire, fit the appropriate current tip and wire guide insert to the MIG torch. For welding steel, use steel welding tips and a steel insert.
- Page 11 Machine Translated by Google A - Welding voltage knob The knob is only active during MIG welding. In manual mode (M-MIG) the welding voltage is adjusted by turning the knob. Pressing the knob saves the currently set value and moves on to adjusting the remaining parameters – inductance, material thickness and spot welding time.
- Page 12 Machine Translated by Google C – Save/Load Settings Button The button is active only during MIG.MAG welding. To save the current settings, press and hold the button for 3 seconds, then use the knob (B) to select the channel number under which they will be saved and confirm the save by pressing the button again. To load previously saved settings, briefly press the button, then use the knob (B) to select the number under which they were saved and confirm by pressing the button.
- Page 13 Machine Translated by Google HOT START function (only for the MMA method) – this function is popularly called hot start. It works when the arc is ignited, causing a temporary increase in the welding current above the value set by the welder. HOT START is intended to prevent the electrode from sticking to the material and is a great convenience during arc ignition.
- Page 14 Machine Translated by Google F – Electrode wire diameter selection button Button active only during MIG/MAG welding in S-MIG and SPOOL GUN modes. Used to select the electrode wire diameter. G – Welding method selection button The button is used to select the welding method. Selection of the appropriate mode is confirmed by lighting up the control diode.
- Page 15 Machine Translated by Google HOT START function The HOT START function is popularly called hot start. It works when the arc is ignited, causing a momentary increase in the welding current above the value set by the welder. HOT START is intended to prevent the electrode from sticking to the material and is a great convenience during arc ignition.
- Page 16 Machine Translated by Google 8. BRAZING The manual M-MIG function, i.e. manual selection of parameters, is particularly useful for brazing. Using three welding parameters, the optimal set should be set to obtain the correct weld. When selecting parameters, low voltage values and high wire feed speeds should be selected. It is recommended to use argon as a shielding gas, but a mixture of argon and CO2 (82/18) also gives good results.
- Page 17 Machine Translated by Google Proper storage of welding wire • Aluminum welding wire should be stored in a clean, dry environment, preferably in original packaging. • The wire does not need to be stored in air-conditioned rooms, it is best to store it in low humidity conditions. The wire must not be soaked in water.
- Page 18 Machine Translated by Google Cause Procedure Symptoms No power, failure signal or device No connection or loose plug inside the device Check and correct the connections of all malfunction electrical plugs inside the device Set the correct pressure Roller pressure too weak Incorrect guide roller groove diameter Install the correct guide roller No electrode wire...
- Page 19 Machine Translated by Google If dew appears on metal parts, e.g. after bringing a cold device into a warm room, wait until it dries completely and the device warms up to the ambient temperature. Starting a cold welder in these conditions can damage it. It is recommended that the welder be placed under a roof to protect it from adverse weather conditions if used outdoors.
- Page 20 Machine Translated by Google 17. WARRANTY The warranty is granted for a period of 12 months for business entities, but excluding warranty claims, or 24 months for consumers from the date of sale. The warranty will be honored upon presentation by the claimant of proof of purchase (invoice or receipt) and a warranty card with the product name, serial number, date of sale and the stamp of the point of sale.
- Page 21 Machine Translated by Google 18. ELECTRICAL DIAGRAM...
- Page 22 Machine Translated by Google DECLARATION OF CONFORMITY 01/DIGIMIG202MPOWER/2024 Authorized manufacturer representative: TECWELD Piotr Polak 41-943 Piekary ÿlÿskie ul. Emerald 21/3/6 branch: 41-909 Bytom 1G Krzyÿowa Street POLAND We declare that the product listed below: Inverter welder DIGIMIG 202 M-POWER Type: Manufacturer's trademark: to which this declaration relates complies with the requirements of the following European Union directives and the national regulations implementing these directives:...
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