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Sherman digitec DIGIMIG 2OO HIT Instruction Manual

Welding synergic inverter rectifier
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V1.1 14.06.23
INSTRUCTION MANUAL
WELDING SYNERGIC
INVERTER RECTIFIER DIGIMIG
2OO HIT

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Summary of Contents for Sherman digitec DIGIMIG 2OO HIT

  • Page 1 Subscribe to DeepL Pro to translate larger documents. Visit www.DeepL.com/pro for more information. V1.1 14.06.23 INSTRUCTION MANUAL WELDING SYNERGIC INVERTER RECTIFIER DIGIMIG 2OO HIT...

  • Page 2: General Comments

    NOTE! Read this manual before installing and commissioning the device 1. GENERAL COMMENTS Commissioning and operation of the device can be done only after thorough familiarization with this Operating Manual. Due to the continuous technical development of the device, some of its functions may be modified and their operation may differ in detail from the descriptions in the manual.
  • Page 3 • Use protective curtains made of noncombustible materials and properly select colors for walls that absorb harmful radiation. Prevention of poisoning by vapors and gases emitted during welding from electrode lagging and metal evaporation: • Use ventilation and extraction devices installed at sites with limited air exchange, •...

  • Page 4: General Description

    3. GENERAL DESCRIPTION Synergy DIGIMIG 200 HIT welder is used for manual welding of steel and non-ferrous metals. It allows welding with MMA (covered electrode), TIG and MIG/MAG methods. The MIG/MAG method can be used in manual and synergy modes, simplifying its operation and allowing people with less experience and hobbyists to use the welder.

  • Page 5: Preparing The Device For Operation

    4.1.1 Parameter adjustment ranges Welding current: MIG: 30 - 200 A; MMA: 25 - 180 A; TIG:15 - 200 A Welding voltage: MIG: 15,5 - 24 V Wire feed speed: 2.5 - 15 m/min Inductivity: -10 - +10 Spot welding time: 0 - 3 s Wire burning 0 - 10...
  • Page 6 1. MIG chuck socket 2. Socket "+" 3. Polarity change plug 4. Spool Gun handle socket 5. Socket "-" 6. Power switch 7. Shielding gas connection stub 8. Grounding terminal 9. Fan 10. Power cord 11. Wire spool pin 12. Wire feeder 13.
  • Page 7 5.1 Connecting the wires 5.1.1 MMA method The ends of the welding leads should be connected to the sockets (2) and (5) located on the front panel so that the correct polarity for the electrode is located on the electrode holder. The polarity of the welding cable connection depends on the type of electrode used and is indicated on the electrode package (negative polarity DCEN or positive polarity DCEP).
  • Page 8 5.1.3 MIG method and brazing 5.1.3.1 Welding and brazing in protective gas shielding Connect the current terminal of the chuck to the MIG chuck socket (1). Feed the gas line from the regulator and attach it to the gas port (7) located on the rear panel of the device. Place the polarity change plug (3) in the "+"...
  • Page 9 The need to rearm the welder. To switch the machine to Spool Gun mode, set the switch (13) located inside the feeder chamber to Spool Gun The connection of the wires should be made in the same way as for a traditional MIG holder, in addition By connecting the control plug of the Spool Gun handle to the control socket (4).
  • Page 10 Spool D100Spool D200 5.5 Preparing the MIG chuck for operation Depending on the type of material to be welded and the diameter of the electrode wire, insert the appropriate current tip and wire guide insert into the MIG holder. For welding steel, use steel welding current tips and steel insert. For welding aluminum, use current tips for welding aluminum and a Teflon insert.
  • Page 11 5.5.1 Quick wire ejection The device has a fast wire ejection function. Pressing the button (C) causes rapid wire ejection for easy insertion into the wire holder. 6. WATCH 6.1 Front panel A - Welding voltage display During MIG/MAG welding, the display shows the welding voltage and symbols for adjustable functions and parameters, as well as error codes.
  • Page 12 B - Welding current display The display indicates the welding current / wire feed speed and the values of adjustable functions and parameters. C - Quick eject wire button Pressing the button for a few seconds causes a quick ejection of the electrode wire. It can be used when inserting a spool of wire for quick insertion into the welding chuck.
  • Page 13 E - Source operation control button Button active only during MIG/MAG welding in manual and synergy modes. Allows you to select the mode of source control. The selection of the appropriate mode is indicated by the lighting of the appropriate LED. Pressing the button of the welding torch will ignite the arc and start welding.
  • Page 14 Spot welding. Pressing the button of the welding torch will ignite the arc. After the SPt time, the arc will be extinguished. Releasing the handle button earlier will cause the arc to extinguish immediately. F - Multifunction dial. The knob is used to adjust welding functions and parameters. During MIG/MAG welding in manual mode, it is used to adjust the wire feed speed.
  • Page 15 The knob is active only during MIG/MAG welding. In manual mode, it is used to adjust the welding voltage. In synergy mode, it is used to correct the welding voltage selected by the synergy program. H - Welding material and shielding gas selection button Button active only during MIG/MAG welding It is used to select the material to be welded.

  • Page 16: Parameter Settings

    The button is used to select the welding method. The selection of the appropriate mode is confirmed by the lighting of the indicator light. - MIG welding with manual selection of settings. SYNMIG - MIG/MAG welding with synergy settings. The device selects welding parameters depending on the selected type and thickness of material.

  • Page 17: Spot Welding Time

    7.2 TIG method Once the TIG method is selected, only welding current adjustment is possible. 7.3 MIG AND SYN MIG Method During MIG welding, the device can operate in synergistic mode (SYN MIG), and manual mode (MIG). Synergic mode allows less experienced users to select welding parameters. In this mode, the device automatically selects the welding current and wire feed speed depending on the type of material to be welded and the diameter of the electrode wire.
  • Page 18 Inductance control The inductance adjustment allows optimizing the arc characteristics depending on the thickness of the component to be welded and the welding method and conditions. The function is useful during MIG/MAG welding of thin components, preventing them from burning out, and during brazing of galvanized components.
  • Page 19 • Make sure the feed rollers are not set too tight. Excessive wire tension can cause a feeding problem. • Make sure the chuck is equipped with a Teflon guide insert designed for aluminum. Using steel parts used to feed steel wire will cause feeding problems. •...
  • Page 20 2. Lightly touch the electrode t o t h e welded material, detach the electrode from the welded material by tilting the handle so that the gas nozzle touches the material. 3. After the arc is struck, straighten the handle and start welding. 9.3 MIG method 1.
  • Page 21 Sheet Wire Welding Gas flow Welding Welding Free thickne diameter current voltage speed electrode （l/min）. （mm） （A） (cm/min) outlet (mm) (mm) 0.8,0.9 60～80 16～17 40～50 0.8,0.9 80～100 19～20 40～55 10～15 1.0,1.2 120～160 20～22 35～45 10～15 10～15 1.0,1.2 150～180 21～23 30～40 10～15 20～25 Welding...

  • Page 22: Before You Call For Service

    11. BEFORE YOU CALL FOR SERVICE If the device malfunctions, before sending the welder for service, check the list of basic malfunctions and try to fix them yourself. Any repairs to the device can be made only after disconnecting the plug from the power socket. Note: The device is not sealed and the user can remove the welder's housing for minor malfunctions.

  • Page 23: Storage And Transport Instructions

    12. OPERATION MANUAL Operation of the DIGIMIG 200 HIT welder should be carried out in an atmosphere free of corrosive components and high dustiness. Do not place the machine in dusty areas, near working grinders, etc. Dust and metallic filings contamination of the control boards, wires and connections inside the device can lead to an electrical short and, consequently, damage to the welder.
  • Page 24 15. SPECIFICATION OF THE SET Source1 pcs. TW-151 welding clamp pcs. 3. Ground wire with tick clamp1 pc. 4. Electrode cable1 pc. 4. Instruction manual1 pc. Packaging1 piece. 16. GUARANTEE The warranty is given for a period of 12 months for business entities, but excluding warranty claims, or 24 months for consumers from the date of sale.

  • Page 25: Wiring Diagram

    17. WIRING DIAGRAM...
  • Page 26 DECLARATION OF CONFORMITY 01/DIGIMIG200HIT/2022 Authorized representative of the manufacturer: TECWELD Piotr Polak 41-943 Piekary Slaskie ul. Szmaragdowa 21/3/6 branch: 41-909 Bytom ul. Krzyżowa 1G POLAND We declare that the following product: Inverter welder Trade name: DIGIMIG 200 HIT Type: MCU MIG-200FG Manufacturer's trademark: to which this declaration applies complies with the requirements of the following directives of the European Union and national regulations implementing these directives:...

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