Everlast REDSABRE 3000X Safety, Setup, Operation & Maintenance Manual
Everlast REDSABRE 3000X Safety, Setup, Operation & Maintenance Manual

Everlast REDSABRE 3000X Safety, Setup, Operation & Maintenance Manual

Water- cooled fiber laser weld/cut/clean/de-rust 2000/3000 watt output 1080 nm wavelength

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Publish Date: 3-15-2025
LRS2000X-AC/LRS3000X-AC
Water- Cooled Fiber Laser
Weld/Cut/Clean/De-rust
2000/3000 Watt Output
1080 nm wavelength
Safety, Setup and General Use Guide for Hand Held
Operation*
FDA Accession#: 2410134-000;
FDA Product Code: 95R—FF
*This is an early release safety and general use guide. It is considered to be a functional manual based off of engineering/factory supplied
data that covers necessary and essential operation information. It also provides basic information for safe operation of the welder. A
more detailed supplemental e- manual will be released in the future with more detailed setup and operation instructions along with more
general data. This supplemental e-manual will be able to be downloaded as soon as it comes available.
Contact:
Everlast Welders:
sales@everlastwelders.com
380 Swift Ave. Unit 12
South San Francisco California, 94080
1-877-755-9353
Sales: Ext 201, Technical Support: Ext 207, Parts Ext. 206
Serial Number:_____________________________
Manufacturing Date:_______________
Purchase Date:________________
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Summary of Contents for Everlast REDSABRE 3000X

  • Page 1 This supplemental e-manual will be able to be downloaded as soon as it comes available. Contact: Everlast Welders: sales@everlastwelders.com 380 Swift Ave. Unit 12...
  • Page 2 LSO Officer:_____________________________________ Employee Initials and Review Date:______________ NOTICE: This Laser Welder is classified as a CLASS 4 Laser. NOTICE: The purchase or use of this product may require a trained Laser Safety Officer (LSO) to be present on premises and/or installation of a Class 1 laser safety enclosure. Annual reports and/or registration with local and state authorities may also be required.
  • Page 3: California Proposition 65 Warning

    WARNING! California Proposition 65 Warning: This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases, cancer. (California Health & Safety Code § 25249.5 et seq.) Warning: Cancer and/or Reproductive Harm www.P65warnings.ca.gov...
  • Page 4: Warranty Notice

    WARRANTY NOTICE: Fiber lasers are reliable and can be of service for relatively long periods of time if proper care is taken. The warranty will cover against breakage and repair of the main components in general. However, It does not cover or protect against damage, breakage or wear of consumable items or damaged caused by misuse, neglect or failure to follow operation instructions and warnings.
  • Page 5 sure to maintain an adequate stock of them. Quick Installation Operation Guide Process Operating System Nozzle Type Welding Laser Welding Any Welding Nozzle Various Cutting Laser Welding Cutting Nozzle Weld Cleaning Laser Welding AS-20D Nozzle Rust Removal/Descaling Laser Cleaning Use 800mm Focus Lens. Install Cleaning Nozzle.
  • Page 6 Secure the unit by unplugging the unit, removing the key and tagging out the unit as properly as regulations require. Seek immediate technical help and professional repair from Everlast. Repairs should not be made by unqualified people. Never allow any untrained person to use or demonstrate the welder.
  • Page 7 Model REDSABRE 2000X/3000X Water Cooled Fiber Laser Specifications Welding Beam Laser Class Class 4 Pilot Laser Class Class 1 Gun/Torch Head Model SUP23T Input Power 2000X: 1~240V± 10%,50/60Hz 3000X: 3~380V with 480V/240/208V Transformer Included Laser Wave Length 1080nm ± 5 nm (Infrared, Invisible) Laser Output Power 2000W Maximum/ 3000W Maximum Beam Operation...
  • Page 8 • If the temperature or environmental conditions change quickly, the YAG crystal, fiber end face and the optical lens will be exposed to moisture and damaged. Stains and cloudiness may form on them causing issues with operation. Be sure to keep the operation environment as stable as possible.
  • Page 9: Laser Safety Notice

    welding, cutting or cleaning/derusting/descaling functions is prohibited. • Do not watch the laser beam (visible and invisible beams, because both are present and occupying the same approximate area) without safety eyewear. Do not contact the laser beam or a laser generating component or this welder. Failure to comply will result in retinal damage, blindness or burns.
  • Page 10: Electrical Safety

    Electrical Safety: • Do not damage power lines and fiber cable. Regularly inspect for damage to the fiber cable. Inspect for signs of cuts, crushing or kinking of the cables. Replace any damaged fiber cable immediately. Replace cut or damaged power cords and plugs. •...
  • Page 11 • Keep the original packing box for return if needed. • Check the packing list for missing accessories. If anything is missing contact Everlast parts support immediately. • Inspect the components for damage, including the chassis case and torch and fiber components.
  • Page 12 and the ground wire is connected from the control board to the connection on the chassis. Do not operate without it . Do not remove or cut ground wire. • When connecting and using the laser torch/gun, do not drop the gun or damage any mating surfaces or connections.
  • Page 13: Basic Setup And Operation

    Check to ensure the power light has come on and everything is lighting up properly. • Turn on the laser and select the external control mode. (Some versions vary, consult Everlast tech support before the first start if you have a different version than what is listed below); •...
  • Page 14 Gun Information. The SUP23 water cooled gun (torch head) is composed of several parts that will require attention and maintenance. Its design allows the focus lens, focus (scale) tube, protective lens and pilot laser adjustment to be easily accessed, adjusted or replaced. The standard SUP23T gun offered is an advanced all metal design depicted below.
  • Page 15 The user should contact Everlast for focus mirror and collimating lens removal and replacement instructions.
  • Page 16 enabled. Make sure the laser cannot come in direct contact of the table. Remove the safety clamp from any work surface. Use a socket head key wrench to adjust the two screws ahead located on the top of the gun, which are side by side. The gun should be reclined slightly so the Pilot (Target) beam is seen at a short distance as it would be seen while welding.
  • Page 17 • Contact Everlast Tech Support for the 2000X/3000X detailed instructions prior to attempting this adjustment or replacement for the first time. All parts must be kept grease, lint and dust free and must be covered during the disassembly process to prevent dust...
  • Page 18 • If the collimating lens needs to be replaced, contact Everlast technical support for a detailed procedure regarding replacement of the lens.
  • Page 19 It can also get dirt and smoke in it. This lens can be carefully cleaned with 99% ethanol alcohol and optic/laser lens paper. The lens is serviced by Everlast as a whole assembly, even though the lens itself may be replaced independently of the tray.
  • Page 20 The complete replacement of the focus lens is recommended, which include the lens holder. The focus lens may be replaced individually, but it is not serviced or sold currently by Everlast. This is because it is usually best to replace all the parts since the sealing ring can be leaking or can get overheated.
  • Page 21 tube holder piece on the gun. This can be dangerous. Make sure no one else is near by. This is the only time the work clamp is connected directly to the gun. Never attempt to weld with the safety clamp attached to the gun. The laser can be accidentally activated this way. Wear all safety gear (PPE) while conducting this setup.
  • Page 22: Control Panel And Operation

    The key switch can be used for temporary stoppage and breaks. The E-Stop may not be used except in the event of an emergency. If the E-Stop fails, contact Everlast Technical support immediately and seek replacement options. Do not attempt to bypass the E-Stop.
  • Page 23 switch should not be disabled or by passed unless using in an open environment and is being used under strict supervision and safety protocols. • CAUTION! Make sure Argon is turned on for Laser welding. Connect air for cutting and de- rusting/de-scaling, otherwise damage will result to the gun and gun lenses.
  • Page 24 create consistent sized tack and spot welds. • Notice the Pilot/Target Laser (Red Light) Indicator shape allows two different shapes to be selected. The default shape is “Line”. The alternate shape setting is a “Dot.” The dot is useful mainly in cutting. •...
  • Page 25 in the Target laser beam pattern, the scan width can be seen to change from narrow to wide as scan width is increased. The beam simply is moving so fast it appears a broad line. As the beam scan width widens, the weld puddle will widen.
  • Page 26 • These numbers are in metric value. Because of the industry and the favoring of laser related technology values being expressed in metric terms, the programming is in metric as well. • To convert values from metric (in millimeters) to inches, divide the metric value by 25.4 to obtain the approximate decimal value in inches.
  • Page 27 • The laser power is the maximum output power (in watts) at which the welder is permitted to operate. This is designed so the machine does not exceed work parameters by the user. Typically, this would be set by an administrator or welding supervisor. •...
  • Page 28 retraction function to improve weld appearance and penetration before at the beginning of the weld. Default time: 0 ms. • The Temperature Threshold parameters set the temperature at which the Alarm/Warning will be engaged when each gun component overheats. The maximum temperature alarm threshold is 70 ℃(158°F) .
  • Page 29 this is forgotten. Keep in mind that the Stitch function will continue to cycle as long as the trigger is held down. The weld shape may be altered as well. Default is “fish scale” which is a normal rounded shape. •...
  • Page 30 puddle. Work should be arranged so that a pull position can be maintained. NOTICE: If the wire feeder is attached, the feeding of the wire will give a push effect. Initially this may startle or surprise the user. It may even feel somewhat disconcerting at first, but it is not a malfunction of the gun or the setting.
  • Page 31 Type C Nozzle. All Purpose. Currently only non-feeding type. Some wire feeding nozzle types can be used without wire for some applications in lieu of the type C nozzl. Weld Cleaning The Weld Cleaning function is part of the welding function of the machine. It differs from the actual De- scaling and Rust removal programming.
  • Page 32 remelt. • For high scan width (wide) weld cleaning (6-8mm), set the Scan Frequency to a higher setting (1000mm/s). This helps to prevent etching lines, unless they are desired for an artistic effect. A lower value like 300 mm/s will result in etched lines similar to a weld bead and may not clean as thoroughly or as smoothly.
  • Page 33 available in one size and is tapered to a point at the end. The opening is narrower than the welding nozzles. Make sure the end of the nozzle is free from defects and shows no signs of crushing or burn through on the sides. •...
  • Page 34 WARNING! The laser derusting/descaling cleaning process exposes the user directly to the laser beam. There is a greater risk of coming directly into contact with the beam. The beam scans wider and is held off a relatively great distance from the metal. There is a greater opportunity for accidental exposure. Do not place hands, feet or any body part in contact with the beam.
  • Page 35 • To access the program while in the Laser Welding Mode, press the recycle symbol located in the top right hand area of the screen • The screen will display a confirmation screen to warn that the user is about to trigger the Laser Cleaning Programming.
  • Page 36 welding program, but there a few differences with range and control of settings. • In this screen, the laser is enabled and the slider switch should appear to be slid to the right position. The laser is then enabled and the Pilot/Target laser is turned on automatically when the laser is enabled.
  • Page 37 The Laser Cleaning Technology (Program) Screen The Laser Cleaning technology screen assists the user in making the basic adjustments in the cleaning settings. You will notice that the scanning speed has changed to scanning frequency. The other frequency refers to the laser operation itself. There are less programmable features. There are only two available.
  • Page 38 The Laser Cleaning Settings Screen. The laser cleaning settings screen allows the full range of settings to be adjusted and gives master control over all the settings, ranges and functions. The use of the cleaning settings function is password protected to prevent unauthorized access. •...
  • Page 39 • When the focal length and gun head have been entered, the machine will automatically go back to the settings page with the new parameter limits established in the programming. • The settings and ranges below are important to how efficient the cleaning function performs. The maximum power (wattage) sets the strength of the cleaning action.
  • Page 40 The maximum operating temperatures of the gun components is 70°C (158° F). However, it is not recommended to set the maximum tolerance temperature that high. It can reduce service life of the gun and components. Set mirror and collimator temperature to 50°C (122°F) ▪...
  • Page 41 • Adjust the cleaning to 300W • Set scan width to maximum setting if it is a large piece. Set to a low setting for small or narrow objects • Holding the gun approximately 2 feet away from the metal, aim the gun toward the part being cleaned.
  • Page 42 Wire Feeder Use and Installation The wire feeder for the laser is similar to a MIG welder feeder. A user familiar with MIG welders will find the unit fairly straight forward and easy to setup and load. The main difference is that there is only a conduit instead of a gun attached to it and the feeder does not provide welding power.
  • Page 43 tension will result in wire feed slippage. • Install the wire tube into the feeder as shown below. Make sure the tube is fully inserted and tightened into the assembly. This part is brass. Be careful about overtightening Match the copper wire tip up to the wire size installed. Attach the tube to the Gun Head bracket •...
  • Page 44 Wire Feeder Use and Programming The display has two pages: The home page and the Settings page. These pages are used to setup, calibrate and synchronize the wire feeder with the timing of the laser beam “turn-on”. The feeder should always be powered up while the laser is in use if wire is to be used. Always check control connections before use.
  • Page 45 Fine Tuning the Settings The settings menu is accessed from the home screen. These settings help to define and fine tune the behavior of the feeder when the gun trigger is pulled and the laser beam starts. For some circumstances programming a slight delay in the wire feed is helpful so that a puddle can start and the beam does not hit cold wire before the weld puddle has had time to develop.
  • Page 46 IMPORTANT: After completing settings remember to click save to return to the home screen and ready the feeder for use. Water Cooler Maintenance and Use: Make sure the water cooler is maintained and cleaned regularly. Contact Everlast technical support for recommended types of coolant if required and any service or cooler maintenance questions. •...
  • Page 47: Maintenance

    Maintenance: item Method Objective Remarks Cleaning housing and Use clean cotton rag to external equipment cleaning wipe surface dust If there are cracks or spots Replace, Make sure that Remove lens and scrub with no coated surface is in the lint free cotton cloth dipped Cleaning protective oil, dust removal...
  • Page 48 Clean all back Need to calibrate and lenses synchronize Pilot Remove lens and scrub with laser and lint free cotton cloth dipped in Clean, transparent Welding Laser 99.5% pure alcohol or use , oil-free lenses Clean semi- optic lens wipes reverse lenses Clean focus lens Clean 45°...
  • Page 49 Annual Maintenance Check Contact Everlast. This is an in depth maintenance and service check. Fault analysis and troubleshooting methods fault phenomenon analysis of causes Exclusion methods remarks 1, power supply no power or 1, restore power lack of phase 2, emergency stop switch 2, Rotate emergency 1.
  • Page 50 This unit includes a diagnosis cable and USB designed for laptop use. Keep this stored securely. In the event of a failure, call Everlast Tech Support for a walk through of how to properly use the diagnosis feature/function. Do not attempt any repair your self until you have contacted Everlast technical support.
  • Page 52 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. • • • WARNING electrode with skin or wet clothing. Insulate yourself from work and • ground. Spanish No toque las partes o los electrodos bajo Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE...
  • Page 53 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or • • • WARNING Use ventilation or exhaust to remove guards off. • fumes from breathing zone. Spanish Los humos fuera de la zona de res- •...

This manual is also suitable for:

Redsabre 2000x

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