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Summary of Contents for Everlast CT416
- Page 1 EVERLAST PRODUCTS OWNER’S MANUAL Everlast CT416/518/630D DC TIG/MMA Welder with Plasma Cutter www.everlastgenerators.com Email: everlast_inc@hotmail.com Phone: 650-588-8588 x201 Support: www.everlastgenerators.com...
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Page 3: Table Of Contents
CONTENTS - Warning……………………..………………..……………….…..……..………... 2 - General Description………...………..……...…………………….………...….. 3 - Installation & Operation.……….…..……………………………………..….. 4 - Hookup and checks …………….…………………………………………………. 5 - General Operations ……………………………………………………………….. 6 - Caution..………………..…...…....………………………………. 8 - Maintenance....…………………………………………………………. 9 - Troubleshooting………….…………………………………………………….…… 10 - About Welding………………………………………………………………………. 11 - FAQ (wiring plug, TIG torch info, electrodes, etc) ………………..……….……. -
Page 4: Warning
Surface noise is generated while welding and cutting, ear protection is necessary in some cases. Machine fault or failure Consult this instruction manual first. Then contact your local EVERLAST dealer or supplier for further advice. USERS’MANUAL EVERLAST CT-D series - 2 -... -
Page 5: General Description
Being a single phase unit, it can be used through-out the world. Note: An optional foot pedal controller is available, which allows the modulation of your output current while using your welder. This is available for the Everlast CT-D series; improving welding efficiency and performance. Block Diagram: USERS’MANUAL EVERLAST CT-D series... -
Page 6: Installation & Operation
If you see this light “on”, “stop” welding/cutting but leave the unit “ON” for the fans to cool it. Wait for the light to go “off” before you continue welding. If it does not go off please contact the manufacturer for help. USERS’MANUAL EVERLAST CT-D series - 4 -... -
Page 7: Hookup And Checks
5) Connect the power cord, torch and earth ground clamp (see drawing below). 6) If you’ve followed all we have written, you should be ready to weld. Weld safely please… Thank you for your time and support, Everlast Products. USERS’MANUAL EVERLAST CT-D series... -
Page 8: General Operations
4. Turn on the MAIN power, no other settings are required, you are ready to stick weld. See the “about welding” sec- tion for more details and learning how to strike your arc. USERS’MANUAL EVERLAST CT-D series - 6 -... - Page 9 2.5 DO NOT ever contact the output terminals (torch and ground) when welding or cutting. electric shock will occur. Keep SAFETY as number one, you are working with voltage, high amperage, sparks and gas. USERS’MANUAL EVERLAST CT-D series - 7 -...
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Page 10: Caution
2.5 NEVER contact the output terminals when the welding. An electric shock can pos- sibly occur if you are in contact a ground with another part of your body (bare feet as well makes a great ground). USERS’MANUAL EVERLAST CT-D series - 8 -... -
Page 11: Maintenance
Keep the unit out of direct sunlight as the Sun’s UV can fade the paint and knobs. Please note: The lack of reasonable maintenance/care can void your warranty. The warranty of this equipment will be cancelled if the unit has been abused or opened without the consent of an Everlast Products technician. Circuit Diagram USERS’MANUAL EVERLAST CT-D series... -
Page 12: Troubleshooting
Below is a trouble shooting matrix . If the scope is a welding issue, you can use these tables to assist you in your trou- bleshooting. We recommend under all circumstance you should contact your authorized Everlast dealer or take this manual and your unit (if out of warranty) to a certified professional and have them diagnose the unit. -
Page 13: About Welding
We cannot possibly teach you to be a welder or all the options you have with the Everlast unit, but here we will offer some tips in each area to get you started. - Page 14 (green tip) ”pure tungsten” for aluminum TIG AC welding and the (red tip) “tungsten 2% thoriated” for TIG DC or pulsed steel and stainless steel welding. I will list what I use here shortly, but let’s get back to the Everlast Super series TIG.
- Page 15 (Q) How do I wire my units power cord and plug? (A) All EVERLAST units work with 220volts AC (it’s always recommend using 220VAC), some units will work with 110VAC. Make sure you have a 110VAC unit before trying to run your unit on 110VAC.
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Page 16: Faq (Wiring Plug, Tig Torch Info, Electrodes, Etc)
Standard US 110volts AC is normally 3 wires, a black (hot), white (neutral) and green (ground). EVERLAST welders have a brown (hot), blue (neutral) and green (ground). On the dual voltage units, the brown is the black and blue is the white. But make sure you have a dual voltage unit if you want to run on 110volts AC. - Page 17 Short cap is not pictured but it weld. weld. is a flat cap for tight welding spots, you should start off with the long cap. USERS’MANUAL EVERLAST CT-D series - 15 -...
- Page 18 Red tip (2% thoriated) need a very sharp point for steel and stainless (DC TIG). The longer the points, the finer the arc. So sharpen the Tungsten to a shape point and the taper length should be 2.5 time the diameter of the electrode. USERS’MANUAL EVERLAST CT-D series - 16 -...
- Page 19 We will have updates on the everlastgenerators.com website via a link. Please send any recommendations or corrections (as we know some professionals use our units). Thank you for your purchase, and spread the word about Everlast products. Email: everlast_inc@hotmail.com Phone: 650-588-8588 x201 Support: everlastgenerators.com...
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