Everlast Super164 Owner's Manual
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Everlast Super164 Owner's Manual

Everlast Super164 Owner's Manual

Ac/dc/tig/mma pulsed welder with plasma cutter, tig 160/200 ac/dc welder
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EVERLAST PRODUCTS
OWNER'S MANUAL
Everlast Super164/205/256P
AC/DC/TIG/MMA Pulsed Welder
with Plasma Cutter
Everlast TIG 160/200 AC/DC welder
(plasma instructions do not apply for TIG series)
www.everlastgenerators.com
Email: everlast_inc@hotmail.com
Phone: 650-588-8588 x201
Support: www.everlastgenerators.com

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  • Page 1 EVERLAST PRODUCTS OWNER’S MANUAL Everlast Super164/205/256P AC/DC/TIG/MMA Pulsed Welder with Plasma Cutter Everlast TIG 160/200 AC/DC welder (plasma instructions do not apply for TIG series) www.everlastgenerators.com Email: everlast_inc@hotmail.com Phone: 650-588-8588 x201 Support: www.everlastgenerators.com...

  • Page 3: Table Of Contents

    CONTENTS - Warning……………………..………………..……………….…..……..………... 2 - General Description………...………..……...…………………….………...….. 3 - Installation & Operation.……….…..……………………………………..….. 4 - Hookup and checks …………….…………………………………………………. 6 - General Operations ……………………………………………………………….. 7 - Caution..………………..…...…....………………………………. 9 - Maintenance....…………………………………………………………. 10 - Troubleshooting………….…………………………………………………….…… 11 - About Welding………………………………………………………………………. 12 - FAQ (wiring plug, TIG torch info, electrodes, etc) ………………..……….…….

  • Page 4: Warning

    Surface noise is generated while welding and cutting, ear protection is necessary in some cases. Machine fault or failure Consult this instruction manual first. Then contact your local EVERLAST dealer or supplier for further advice. USERS’MANUAL EVERLAST Super P series - 2 -...

  • Page 5: General Description

    Note: An optional foot pedal controller is available, which allows the modulation of your output current while using your welder. This is available for the Everlast Su- per160P and Super 200P series; improving welding efficiency and performance. The pulsed welding is only accessible with the pedal pulsed controller.

  • Page 6: Installation & Operation

    “off” before you continue welding. If it does not go off please contact the manufacturer for help. 10. AMPS Display: Displays the current welding/cutter amperage you will be using. USERS’MANUAL EVERLAST Super P series - 4 -...
  • Page 7 10 seconds after you stop welding. Large current/low clear width e.g. 200A the clear width 30%. Small current/high clear width; e.g. 100A, the clear width 50% USERS’MANUAL EVERLAST Super P series - 5 -...

  • Page 8: Hookup And Checks

    5) Connect the power cord, torch and earth ground clamp (see drawing below). 6) If you’ve followed all we have written, you should be ready to weld. Weld safely please… Thank you for your time and support, Everlast Products. USERS’MANUAL EVERLAST Super P series...

  • Page 9: General Operations

    3. Set your AMPS as desired (for the thickness of your work pieces) and connect your ground clamp to your work piece. 4. Turn on the MAIN power, no other settings are required, you are ready to stick weld. USERS’MANUAL EVERLAST Super P series - 7 -...
  • Page 10 2.5 DO NOT ever contact the output terminals (torch and ground) when welding or cutting. electric shock will occur. Keep SAFETY as number one, you are working with voltage, high amperage, sparks and gas. USERS’MANUAL EVERLAST Super P series - 8 -...

  • Page 11: Caution

    2.5 NEVER contact the output terminals when the welding. An electric shock can pos- sibly occur if you are in contact a ground with another part of your body (bare feet as well makes a great ground). USERS’MANUAL EVERLAST Super P series - 9 -...

  • Page 12: Maintenance

    Keep the unit out of direct sunlight as the Sun’s UV can fade the paint and knobs. Please note: The lack of reasonable maintenance/care can void your warranty. The warranty of this equipment will be cancelled if the unit has been abused or opened without the consent of an Everlast Products technician. Circuit Diagram USERS’MANUAL EVERLAST Super P series...

  • Page 13: Troubleshooting

    Below is a trouble shooting matrix . If the scope is a welding issue, you can use these tables to assist you in your trou- bleshooting. We recommend under all circumstance you should contact your authorized Everlast dealer or take this manual and your unit (if out of warranty) to a certified professional and have them diagnose the unit.

  • Page 14: About Welding

    We cannot possibly teach you to be a welder or all the options you have with the Everlast unit, but here we will offer some tips in each area to get you started.
  • Page 15 (green tip) ”pure tungsten” for aluminum TIG AC welding and the (red tip) “tungsten 2% thoriated” for TIG DC or pulsed steel and stainless steel welding. I will list what I use here shortly, but let’s get back to the Everlast Super series TIG.
  • Page 16 If you are right handed, use the torch in your right hand and the left to dip the 5356 filler rod (or the rod your welding store recommended) you purchased. USERS’MANUAL EVERLAST Super P series - 14 -...
  • Page 17 (Q) How do I wire my units power cord and plug? (A) All EVERLAST units work with 220volts AC (it’s always recommend using 220VAC), some units will work with 110VAC. Make sure you have a 110VAC unit before trying to run your unit on 110VAC.

  • Page 18: Faq (Wiring Plug, Tig Torch Info, Electrodes, Etc)

    Standard US 110volts AC is normally 3 wires, a black (hot), white (neutral) and green (ground). EVERLAST welders have a brown (hot), blue (neutral) and green (ground). On the dual voltage units, the brown is the black and blue is the white. But make sure you have a dual voltage unit if you want to run on 110volts AC.
  • Page 19 Short cap is not pictured but it your width of your weld. weld. is a flat cap for tight welding spots, you should start off with the long cap. USERS’MANUAL EVERLAST Super P series - 17 -...
  • Page 20 Aluminum (AC mode) tungsten electrodes need a round ball tip (or will have one if you forget to make it round). Red tip (2% thoriated) need a very sharp point for steel and stainless (DC/pulsed DC). The longer the points, the finer the arc. USERS’MANUAL EVERLAST Super P series - 18 -...
  • Page 21 We will have updates on the everlastgenerators.com website via a link. Please send any recommendations or corrections (as we know some professionals use our units). Thank you for your purchase, and spread the word about Everlast products. Email: everlast_inc@hotmail.com Phone: 650-588-8588 x201 Support: everlastgenerators.com...

This manual is also suitable for:

Super205Super256p

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