SMC Networks VBAT05A1 Operation Manual

OPERATION MANUAL
VBAT05A1-U-X104
Chinese Pressure Vessel Code Compliant Product
- Description and specifications of the components
- Cautions for operation
- Connecting Air tank and Booster regulator
- Regular check
Thank you for choosing this SMC product. This operation manual provides essential information to ensure its optimum performance and
lifespan. Please read it before using the product. Keep this manual accessible and refer to it if problems occur. Please refer to the latest
catalogue, drawings and maintenance procedures for product configuration and specifications.
- Description and specifications of the components
Pressure gauge and
safety valve set
Booster
regulator
VBA1
Safety valve port
Related products
VBAT-V1
Drain valve
Accessory set
Order it separately
Table 1 Specifications
Model
Max. operating pressure
Material
Tank capacity
Temp. range
Tank mass
IN
Port size OUT
Drain
- Outer surface: Baking finish
Painting
- Inner surface: Phosphate coating film treatment
Applicable booster regulator
Applicable standards
AIR TANK
VBAT10A1-U-X104
INDEX
Hex. socket head bolt
Booster regulator
VBA2
O-ring
Air tank
Foot
Drain port
Drain valve
Hex. socket head plug
VBAT05A1-U-X104 VBAT10A1-U-X104
1.5 MPa
Q235B
5 L
o
0 to 75 C
6.6kg
3/8
3/8
1/4
- Painting: Silver gray
VBA1 VBA1 / VBA2
TSG R0003-2007
Supervision Regulation on Safety Technology for Simple Pressure Vessels
Table 2 Accessories
VBAT-M35A
Part name / Part No.
Accessory set
VBAT5A-Y-3
Pressure gauge and safety valve set
VBAT-U
Operation Manual / VBAT-M35
Operation Manual / VBAT-M35C
Product certificate
Accessory set
VBAT10A-Y-3
Pressure gauge and safety valve set
VBAT-U
Operation Manual/VBAT-M35
Operation Manual/VBAT-M35C
Product certificate
- To ensure safety and optimum operation, confirm the product's specifications before use. Operating product out of the scope of its
specifications may cause failure or accident.
△
！
WARNING
(1) Applicable standard
- This air tank conforms to laws and regulations in China. When this tank is used in countries outside of China, confirm that it is compliant
with the laws and regulations of those countries.
As the air tank is compliant with "Regulations on Safety Supervision of Special Equipment", the following procedures are
required when using the product. (Refer to "Regulations on Safety Supervision of Special Equipment Chapter 3" for details.)
(1) To confirm that the pressure is set at the set value, submit the safety valve for air tank to the nearest Safety Inspection Bureau, and
store the safety valve together with the Check ticket.
(2) Before installing the air tank, inform the nearest Special Equipment Safety Supervision Department in writing.
(3) When installing the air tank, it should pass the inspection performed by the Inspection and Measurement Agency authorized by the
IN port
Special Equipment Safety Supervision Department based on the safety technical standard. [Documents supplied with the air tank, the
Check ticket of the safety valve and the certificate supplied with the pressure gauge are necessary.]
Stand
(4) Register the product and related documents with the Special Equipment Safety Supervision Department before using the device or
within 30 days after starting to use the device.
Spare port
(2) Operating pressure
- Use this air tank at maximum operating pressure of 1.5 MPa or less.
Although the maximum operating pressure of the booster regulator VBA1A is 2.0 MPa, please set it at 1.5 MPa or less when the booster
regulator is used connected to this air tank.
(3) Connection
- Install a filter or mist separator on the OUT side of the air tank.
Although phosphate coating film treatment is applied to the inner surface of the VBATA1--X104, rust may be generated if the product is
used for a long time.
△
！
CAUTION
OUT port
- Consider the operating conditions, and use this air tank within the specification range.
- Do not supply or discharge air suddenly. This will cause the temperature to decrease due to air expansion, and the temperature may
exceed the operating temperature limit of the air tank. If flow speed becomes faster, a loud noise may be generated by the friction inside the
tube.
- When a booster regulator is used, select the appropriate product model according to the selection procedure of the energy saving program
or How to Order in the catalog.
△
！
CAUTION
(1) Accessories
- Accessories are supplied attached to the foot of the tank with tie. Once removed, take care not to lose any of the parts.
(2) Installation
- Operate the air tank fixed.
- To mount the air tank on a floor surface, use the four holes of 11 to secure the tank with bolts or anchor bolts (ordered separately).
10 L
- Mount the air tank horizontally. If the tank is mounted vertically, the load will be concentrated on one foot, leading to breakage.
- If the air tank is used where there is vibration, it may lead to breakage of the feet and the body. Do not use it where there is vibration.
11.5kg
- A lot of energy builds up if high pressure is supplied to the air tank. If the air tank breaks and air is discharged, a large blast of air will be
generated and is very dangerous. Install the air tank where operators or equipment will not be affected.
1/2
- When connecting a booster regulator with an air tank, refer to the procedure "Assembling the air tank and the booster regulator".
(3) Piping
- Connect piping so that the piping load and vibration are not applied to the tank socket.
(4) Safety valve
- Pressure setting cannot be changed as it is fixed.
(5) Drain valve
- The drain valve needs to be prepared by the user. SMC related product VBAT-V1 is available.
Components
Hex. socket head bolt For VBA1 mounting
O-ring For VBA1 mounting
Hex. socket head plug For Drain port
Safety valve
Pressure gauge
Piping components for tank connection
Operation Manual (Japanese) 1 copy
Operation Manual (Chinese) 1 copy
Certificate 1 copy
For VBA1 mounting
Hex. socket head bolt
For VBA2 mounting
For VBA1 mounting
O-ring
For VBA2 mounting
Hex. socket head plug For drain port
Safety valve
Pressure gauge
Piping components for tank connection
Operation Manual (Japanese) 1 copy
Operation Manual (Chinese) 1 copy
Certificate 1 copy
- Operating precautions
Design precautions
Installation precautions
VBA-OM-S001
4 pcs.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
4 pcs.
4 pcs.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.
1 pc.