SMC Networks MONOSASHI-KUN CE2 Series Operation Manual
Stroke reading cylinder with brake
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Also See for MONOSASHI-KUN CE2 Series:
- User manual (53 pages) ,
- Operation manual (55 pages)
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Summary of Contents for SMC Networks MONOSASHI-KUN CE2 Series
- Page 1 Doc. no. CE*-OML0058-E PRODUCT NAME MONOSASHI-KUN WITH BRAKE (Stroke Reading Cylinder with Brake) MODEL / Series / Product Number CE2* Series...
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Page 2: Table Of Contents
Contents 1. Safety Instructions ···································································· 2～8 2. Product Summary 2-1. System Configuration ························································ 9～10 2-2. How to Order ········································································ 11 2-2-1. MONOSASHI-KUN with BRAKE ·········································· 11 2-2-2. Options ·········································································· 12 3. Selection Flow Chart to Confirm Utility ············································ 13～14 4. Specifications 4-1. -
Page 3: Safety Instructions
1.Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 1.Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
- Page 5 Operating and Storage Environments catching hands or feet in the machinery, or damage to the machinery itself may occur. 2. Provide a cover to minimize the risk of Warning ！ human injury. 1. Envionments to avoid When a driven object or moving parts of a Avoid using or storing the products in the cylinder may cause the risk of human injury, following...
- Page 6 Design the machinery so that human injury 35% or less of holding force (Maximum static and/or damage to machinery and equipment will load) not be caused when machinery is stopped by a Note) For applications such as drop prevention, safety device under abnormal conditions, a consider situations in which the air source power outage or a manual emergency stop.
- Page 7 4. Allow at least 0.5 seconds from a locked stop ① Operating pressure: (intermediate stop of the cylinder) until release of Actuating part: 0.1 – 1.0MPa the lock. Braking part: 0.3 – 0.5MPa When the locked stop time is too short, the ②...
- Page 8 the sliding sections of the piston rod. Wiring Lubrication Warning Caution ！ ！ 1. Preparation for wiring 1. Lubrication of cylinder Shut off the power before wiring (including ①This cylinder is pre-lubricated and can be used insertion and removal of connectors). Mount a without lubrication.
- Page 9 cover has to be removed, shut off the power before removal. 4. Disposal Welding machine Request a special agent for handling industrial waste to dispose the products. Operating range 3. Do not pull sensor cable strongly. Such action may cause failure. 4.
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Page 10: Product Summary
2. Product Summary The Stroke Reading Cylinder (CE2 series) is an air cylinder that has a brake (lock) function and scaling function. Multiple positioning is available by using in combination with a specified controller (CEU2 series), and dimension measurement and simple positioning, and safety lock are available by using in combination with a counter (CEU1 or CEU5 series). - Page 11 ・CE2 + CEU1 (or CEU5) Suitable for simple positioning systems, and systems which require safety during measurement. ⇒ Refer to the operation manuals of CEU1 (Preset counter) and CEU5 (Multi-counter) for details. External equipment (Sequencer) Actuating Brake valve Valve CE2 (Stroke reading cylinder with brake) Extension cable (CE1-R) ・Operation only with actuation valve is available by manual lock release.
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Page 12: How To Order
2-2 How to Order 2-2-1 Stroke Reading Cylinder with brake ４０ － １００ ※ ※ ※－ ※ ※ ＣＥ２ Ｂ Mounting Type Autoswitch suffix Double end tapped Autoswitch type Foot type (See below) Front flange type Connector Rear flange type With connector Single clevis type No connector... -
Page 13: Options
2-2-2 Options Controller 3-Points Preset Counter Multi Counter ＣＥＵ１※－※ ＣＥＵ５※※－※ Supply voltage Supply voltage 80 to 120VAC 100 to 240VAC Ｄ Ｄ DC24V Base part DC24V Output transistor type number Output to PC/PLC ＮＰＮ Open collector RS-232C Ｐ ＰＮＰ Open collector Ｂ... -
Page 14: Selection
3. Selection Flow Chart to Confirm Utility Allowable Kinetic Energy Diagram Refer to the diagram and select again. Beginning φ100 Is the cylinder’s kinetic energy ＮＯ Within the allowable range? φ100 φ80 ＹＥＳ φ80 φ63 Is the speed within the given range in the ＮＯ... - Page 15 Ａ This system cannot be used because its learning Is reaction force or impact force applied function will not work properly, which may lead to during the positioning motion? positioning failure Is there any fluctuation of pressure, load, or piston speed? The system cannot be used because it is adversely Is it possible to adopt the affected by speed, load, and pressure fluctuations.
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Page 16: Cylinder Specifications
4. Product Specifications Cylinder specifications φ40 φ50 φ63 φ80 φ100 Bore size Operating fluid Air (Non-lube) Proof pressure 1.5MPa Max. operating pressure Actuation pressure : 1MPa Brake pressure 0.5MPa Min. operating pressure Actuation pressure : 0.1MPa Brake pressure 0.3MPa Operating piston speed 50 to 500 mm/s Note 1) Ambient temp. -
Page 17: Cylinder (Brake) Life
Life of cylinder (Brake unit) The specified brake life is 2,000,000 cycles, but the brake life depends on the operating conditions. When the brake reaches its life limit, please return it to SMC for replacement of the brake unit. The guideline for replacement is when the rotation stopper pin dimension in drawing 1 becomes L=1mm or less, or when the brake operation time (drawing 2) of the controller preset data 6(P6) becomes 200.0 (=2,000,000 times). -
Page 18: Wiring
5. Wiring 5-1 Connector Wiring Table The table below shows combinations of contact mark and wire core color. The connector pin layout shows the layout of CE2 with connector. 5-2 Wiring for Counter CEU1 Sensor input CEU2 CEU5 MONOSASHI-KUN with brake The wiring for CEU＊... -
Page 19: Wiring For Extension Cable
5-3 Connection of extension cable SMC cable CE1-R** shall be used. If the length will be 20m or longer, use specified relay box (Part no.: CE1-H0374). ＊Connection example ※※ Extension cable CE1-R ＊20m or longer receiving sending 5m or less 20m or less Relay Relay... -
Page 20: Noise Countermeasures
5-4 Noise countermeasures Follow the instructions below to prevent malfunction due to noise. (1) Use SMC extension cable CE1-R** for CEU1, CEU2, CEU5. Ground the shield wire properly. (2) Keep signal wires away from the power cables in wiring. (3) Mount a ferrite core to signal cables for possible radiated noise effects of cable. (4) Use stable power source for CEP1 power supply. -
Page 21: Installation
Recommended pneumatic components Bore Directional valve Brake valve Regulator Piping Silencer Speed controller φ40 Nylon φ8/6 AR425 AN200-02 AS4000-02 VFS24□0R VFS21□0 φ50 Nylon φ10/7.5 AR425 AN200-02 AS4000-02 VFS24□0R VFS21□0 φ63 Nylon φ12/9 AR425 AN300-03 AS4000-03 VFS34□0R VFS21□0 φ80 Nylon φ12/9 AR425 AN300-03 AS420-03... -
Page 22: Structure And Measuring Principle
7. Structure and Measuring Principle 7-1 Structure The piston rod has a magnetic scale on its circumference. The detection head of the sensor unit (encoder) is placed facing the scale. Along the piston rod travel, the sensor detects its magnetic signal. The sensor converts the signal to pulse signal. The signal is measured by the counter and the controller. -
Page 23: Measuring Principle
7-2 Measuring Principle ① ② Amplification Counter & Interpolation Circuit Magnetic resistive element Movement Magnet A-phase Piston rod B-phase Pitch Non-magnetism Pitch part Magnetism part Signal② Signal① (1) The piston rod has a scale consisting of magnetic layer and non-magnetic layer with regular pitch. (2) Along the travel of the piston rod, the detection head (magneto-resistive element built-in) of the sensor unit (encoder) detects this scale, then pulse signal of phase A/B is output. -
Page 24: Manually Unlocking
8-2 Manual lock release procedure (1) Loosen two hex. socket head cap screws to remove the pin guide. (2) Viewed from the rod end, a pin which is inclined by 15 degrees from the center becomes visible. (3) Supply air pressure of 0.3MPa or more to the lock release port. (4) Turn the pin 30 degrees clockwise so that it is not damaged by the wooden hammer. -
Page 25: Holding Force Of Locking
8-4 Holding force of locking (1) Holding force of lock using both spring and air pressure. Air pressure applied to pressure port MPa (2) Holding force of spring lock (Max. static load) (Holding force of spring locking when air supply is cut) Φ40 Φ50 Φ63... -
Page 26: Allowable Kinetic Energy When Locking
8-5 Allowable kinetic energy Please refer to the diagram below. Allowable Kinetic Energy Diagram... - Page 27 Revision history First edition: March 2008 A: Revised in August 2011 B: Revised in May 2013 C: Revised in May 2014 D: Revised in March 2016 E: Revised in February 2024 Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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