YOKOGAWA PROPLUS YPP6210 Instruction Manual
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YOKOGAWA PROPLUS YPP6210 Instruction Manual

YOKOGAWA PROPLUS YPP6210 Instruction Manual

Analog input batch controller
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YPP6210 Analog Input Batch Controller
Instruction Manual
•
1/8 DIN Digital Batch Controllers with NEMA 4X, IP65 Front
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0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs with ±0.03% Accuracy
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Start / Pause / Stop, Change Batch with Front Panel Buttons
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Display Batch Total, Rate, Grand Total, Count or Preset
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Single or Multi-Stage Batch Control (Up to 8 Relays)
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Automatic Overrun Correction
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Automatic or Manual Batch Control
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Low or High Flow Alarms while Batching
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9 Digit Grand Total with Overflow Feature
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Count Up or Down, Independent for Batch & Grand Total
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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Password Protection
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NEMA 4X Enclosures for up to Two Batch Controllers
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us

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Summary of Contents for YOKOGAWA PROPLUS YPP6210

  • Page 1 Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC • Programmable Display, Function Keys & Digital Input • Password Protection • NEMA 4X Enclosures for up to Two Batch Controllers • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...

  • Page 2: Programming Software

    Anyone using this product for such applications The easiest and quickest way to program your does so at his/her own risk. Yokogawa shall not YPP6210 batch controller is to use the FREE be held liable for damages resulting from such PROPLUS programming software.

  • Page 3: Table Of Contents

    YPP6210 Analog Input Batch Controller Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Batch Controller Rate/Totalizer Display ............8 Process Input ....................9 Relays ......................9 Isolated 4-20 mA Transmitter Output ............10 USB Connection ...................
  • Page 4 YPP6210 Analog Input Batch Controller Instruction Manual Relay and Alarm Operation Diagrams ............32 High Alarm Operation (Set > Reset) .............. 32 Low Alarm Operation (Set < Reset) ............32 High Alarm with Fail-Safe Operation (Set > Reset) ........32 Low Alarm with Fail-Safe Operation (Set <...
  • Page 5 YPP6210 Analog Input Batch Controller Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout and Mounting ..........12 Figure 2. Controller Dimensions - Side View ..........12 Figure 3. Controller Dimensions - Top View ..........12 Figure 4. Transmitter Supply Voltage Selection ..........14 Figure 5.

  • Page 6: Introduction

    YPP6210 Analog Input Batch Controller Instruction Manual Introduction Ordering Information The YPP6210 is an easy-to-use batch controller ideal Standard Models for simplifying independent batch control operations 85-265 VAC 12-24 VDC Options Installed where local control is preferred to expensive and Model Model expansive plant operation systems.

  • Page 7: Specifications

    Filter Bypass Programmable from 0.1 to 99.9% of Warranty 3 years parts & labor. See Warranty calibrated span Information and Terms & Conditions on Recalibration All ranges are calibrated at the factory. www.yokogawa.com/us for complete Recalibration is recommended at least details. every 12 months. Max/Min...

  • Page 8: Batch Controller Rate/Totalizer Display

    YPP6210 Analog Input Batch Controller Instruction Manual Batch Controller Rate/Totalizer Automatic Adjusts the closing of the batch control Overrun relays to compensate for inaccuracies from Display Correction batch to batch. The overrun correction feature is capable of compensating for inaccuracies of up to 1% of the Rate Display -99999 to 999999, lead zero blanking.

  • Page 9: Process Input

    YPP6210 Analog Input Batch Controller Instruction Manual Process Input Relays Inputs Field selectable: 0-20, 4-20 mA Rating 2 or 4 SPDT (Form C) internal and/or 10 V (0-5, 1-5, 0-10 V) 4 SPST (Form A) external; rated 3 A Modbus PV (Slave) @ 30 VDC and 125/250 VAC resistive load;...

  • Page 10: Isolated 4-20 Ma Transmitter Output

    35 VDC (external) Turn Around Less than 2 ms (fixed) Delay Note: Refer to the PROPLUS Modbus Register Tables USB Connection located at www.yokogawa.com/us for details. Function Programming only PROPLUS Software Compatibility USB 2.0 Standard, Compliant Connector Type Micro-B receptacle...

  • Page 11: Compliance Information

    EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number E348677 Safety Information Front Panel UL Type 4X, NEMA 4X, IP65; panel...

  • Page 12: Panel Mounting Instructions

    YPP6210 Analog Input Batch Controller Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout and Mounting below for more details. •...

  • Page 13: Installation Overview

    YPP6210 Analog Input Batch Controller Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view controller into service: files.” DO NOT apply AC or DC power to the controller.

  • Page 14: Transmitter Supply Voltage Selection (P+, P-)

    1 2 3 4 5 6 7 8 M-LINK POWER Figure 8. YPP6210-##7 Connectors Label • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or controllers to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the controller.

  • Page 15: Power Connections

    YPP6210 Analog Input Batch Controller Instruction Manual The current input is protected against current Power Connections overload by a resettable fuse. The display may or Power connections are made to a two-terminal may not show a fault condition depending on the connector labeled POWER.

  • Page 16: Switching Inductive Loads

    24 V Figure 15. Low Voltage DC Loads Protection RC Networks Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an 24 VDC inductive load. Part number: YPPX6901. Powered...

  • Page 17: External Relay & Digital I/O Connections

    YPP6210 Analog Input Batch Controller Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s).

  • Page 18: Setup & Programming

    YPP6210 Analog Input Batch Controller Instruction Manual Setup & Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the controller when first received from the factory. The controller is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

  • Page 19: Display Functions And Messages

    YPP6210 Analog Input Batch Controller Instruction Manual Display Functions and Display Functions and Messages Messages Display Parameter Action/Setting Description The controller displays various functions and messages during setup, programming, and operation. GT CF Grand total Program grand total The following table shows the main menu functions conversion conversion factor and messages in the order they appear in the menu.
  • Page 20 YPP6210 Analog Input Batch Controller Instruction Manual Display Functions and Messages Display Functions and Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description RSt 1 Auto Reset 1 Program reset point 1 Automatic Press Enter to set controller for automatic operation RLY 2 Relay 2 Relays 2-8 setup.

  • Page 21: Main Menu

    YPP6210 Analog Input Batch Controller Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Setup, Reset, Control, and Password. arrow buttons. Press Right arrow to select next digit •...

  • Page 22: Setting Up The Batch Controller (Setup)

    YPP6210 Analog Input Batch Controller Instruction Manual Setting Up the Batch Controller (setup) The Setup menu is used to select: Input signal the controller will accept Enable or disable totalizer and batching features Select the display units/tags Decimal point position Program menu for scaling or calibration, totalizer setup, manual or automatic batch mode Display parameter and intensity Relay operation...

  • Page 23: Setting The Input Signal (Input)

    YPP6210 Analog Input Batch Controller Instruction Manual Setting the Input Signal (Input) Setting the Input Units or Custom Tags (units) Enter the Input menu to set up the controller to accept current (nmA) or voltage (Volt) inputs. Enter the input unit or custom tag that will be The current input is capable of accepting any signal displayed if alternating rate, total, or grand total and from 0 to 20 mA.

  • Page 24: Setting The Decimal Point (Dec Pt)

    YPP6210 Analog Input Batch Controller Instruction Manual Setting the Decimal Point (dEc pt) Input Calibration Method (InCAL) There are two methods of calibrating (or scaling) the The decimal point may be set with up to five decimal display to show the correct engineering units. places or with no decimal point at all.

  • Page 25: Error Message (Error)

    YPP6210 Analog Input Batch Controller Instruction Manual Error Message (Error) Time Base, Total Conversion An error message indicates that the calibration or scaling Factor & Total Reset process was not successful. The time base, total conversion factor, and total reset After the error message is displayed, the controller menus are located in the Program menu.

  • Page 26: Calibrating The Controller With External Source (Cal)

    YPP6210 Analog Input Batch Controller Instruction Manual Batch Start Mode (nmode) Calibrating the Controller with External Source (Cal) Manual Batch Control The batch controller may operate in manual or The controller can be calibrated to display the process automatic mode. In manual mode, the controller variable in engineering units by applying the operates as described in Manual Batch Control on appropriate input signal and the corresponding...

  • Page 27: Setting The Display Parameter & Intensity (Dsplay)

    YPP6210 Analog Input Batch Controller Instruction Manual Setting the Display Parameter & Display Menu Intensity (dsplay) Display line 1 (line 1) can be programmed to display: Display total Display grand total Toggle rate and total Toggle rate and grand total Display batch count Relay set points Toggle preset and rate...

  • Page 28: Setting The Relay Operation (Relay)

    YPP6210 Analog Input Batch Controller Instruction Manual Setting the Relay Operation (relay) This menu is used to set up the operation of the relays. • During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.

  • Page 29: Relay Assignment (Assign)

    YPP6210 Analog Input Batch Controller Instruction Manual Relay Assignment (Assign) The relays can be assigned to any of the following parameters: Rate for low or high alarm indication Total for batch control relays Grand total for alarm indication or sampling •...

  • Page 30: Setting The Relay Action

    YPP6210 Analog Input Batch Controller Instruction Manual Setting Fail-Safe Operation Setting the Relay Action In fail-safe mode of operation, the relay coil is Operation of the relays is programmed in the Action energized when the process variable is within safe menu.

  • Page 31: Automatic Batch Control Operation

    YPP6210 Analog Input Batch Controller Instruction Manual Automatic Batch Control Operation The following graph shows automatic batch operation When START is pressed, a short delay occurs before the low flow alarm sensing is activated. Each relay can be programmed with additional ON delay to satisfy various conditions and applications. START button is pressed Both relays are energized opening both valves controlling the flow At 50 gallons (pre-close = 5 gal), relay 2 closes the main valve...

  • Page 32: Relay And Alarm Operation Diagrams

    YPP6210 Analog Input Batch Controller Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition.

  • Page 33: Time Delay Operation

    YPP6210 Analog Input Batch Controller Instruction Manual Time Delay Operation Total Relay Sampling Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts.

  • Page 34: Relay Operation Details

    YPP6210 Analog Input Batch Controller Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relays of the controller can serve three roles, as installed, and provide status indication for the batch control relays for single or multi-stage batching, following:...

  • Page 35: Sample Relay Operation

    YPP6210 Analog Input Batch Controller Instruction Manual Sample Relay Operation Setting Up the Interlock Relay (Force On) Feature The sampling function allows the operator to set a set point for a “sampling” relay. This can be done for the Relays 1-4 can be set up as interlock relays. To set rate, total, or grand total.

  • Page 36: Scaling The 4-20 Ma Analog Output (Aout)

    YPP6210 Analog Input Batch Controller Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the total, grand The 4-20 mA analog output can be scaled to provide totals, batch count, maximum, or minimum reading a 4-20 mA signal for any rate display range selected.

  • Page 37: Setting Up The Password (Pass)

    YPP6210 Analog Input Batch Controller Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Controller The Password menu is used for programming three levels of security to prevent unauthorized changes to If the controller is password protected, the controller the programmed parameter settings and to program will display the message Locd (Locked) when the the non-resettable totalizer.

  • Page 38: Controller Operation

    YPP6210 Analog Input Batch Controller Instruction Manual Controller Operation Batch Control Operation Example The default configuration displays batch total on Line 1, and a selection of rate, grand total, and batch The following example shows how two stage batch count, and batch preset on Line 2. control functions with a YPP6210.

  • Page 39: Manual Batch Control

    YPP6210 Analog Input Batch Controller Instruction Manual When the batch is complete, the restricted- Manual Batch Control flow valve closes. If overrun occurs, then the The manual batch control feature is used for batch next batch will adjust for this offset amount to processes where each batch must be started by the maintain accuracy.

  • Page 40: Additional Features

    YPP6210 Analog Input Batch Controller Instruction Manual Additional Features Automatic Batch Control At any time during the batch, the STOP button may The automatic batch control feature is used for batch be pressed to pause the batch. When paused, processes where the batch size does not change. pressing the START button will continue the batch, Setup for Automatic Batch Control and pressing the STOP button again will cancel the...

  • Page 41: Automatic Batch Control Operation

    YPP6210 Analog Input Batch Controller Instruction Manual When the batch is complete, the restricted- Automatic Batch Control flow valve closes. If overrun occurs, then the Operation next batch will adjust for this offset amount to Both valves are closed with an empty barrel maintain accuracy.

  • Page 42: Setup With Proplus

    YPP6210 Analog Input Batch Controller Instruction Manual Setup with PROPLUS Use PROPLUS software to set up the batch controller for manual or automatic batch control, count up or count down operation, and set the batch preset and pre-close values. Control Count Direction Program for automatic or manual batch operation and Program the batch controller to count up or count down...

  • Page 43: Advanced Setup & Programming

    YPP6210 Analog Input Batch Controller Instruction Manual Advanced Setup & Advanced Features Menu & Display Messages Programming Display Parameter Action/Setting t-byt Time byte Set byte-to-byte timeout In addition to the functions described in Controller SelEct Select Enter the Select menu Operation on page 38, the following advanced (function, cutoff, out) operation and display features may be programmed.

  • Page 44: Function Keys Operation

    YPP6210 Analog Input Batch Controller Instruction Manual Function Keys Operation Advanced Features Menu & Display Messages During operation, the programmable function keys op- Display Parameter Action/Setting erate according to the way they have been pro- grammed in the Advanced Features – User menu. F1 function Assign F1 function key See Programmable Function Keys User Menu (user)

  • Page 45: Advanced Setup And Calibration

    Max and Min (d HL) every 10 seconds. • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or controllers to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the controller. Notes More detailed instructions are provided with each optional serial communications adapter.

  • Page 46: Select Menu (Select)

    YPP6210 Analog Input Batch Controller Instruction Manual Select Menu (SElEct) Multi-Point Linearization (Linear) Controllers are set up at the factory for linear function The Select menu is used to select the input signal with 2-point linearization. Up to 32 linearization points conditioner applied to the input (linear, square root, or can be selected under the linear function.

  • Page 47: Analog Output Programming (Aoutpr)

    YPP6210 Analog Input Batch Controller Instruction Manual Analog Output Programming Analog Output Calibration To perform the analog output calibration, it’s (AoutPr) recommended to use a milliamp meter with a The Analog Output Programming menu is used to resolution of at least 0.1 µA to measure the output program the behavior of the 4-20 mA output.

  • Page 48: Programmable Function Keys User Menu (User)

    YPP6210 Analog Input Batch Controller Instruction Manual Programmable Function Keys User Display Description Menu (user) Contrl Directly access the manual control menu disabl • Disable the selected function key or Changing the programming of the F1-F3 function digital I/O keys will disable the default batch operation of these keys, and is not recommended for batch Acknowledge all active relays that are in control applications.

  • Page 49: Internal Source Calibration (Ical)

    YPP6210 Analog Input Batch Controller Instruction Manual Internal Source Calibration (ICAL) The controller is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. The use of a calibrated signal source is necessary to calibrate the internal source of the controller.

  • Page 50: Troubleshooting

    YPP6210 Analog Input Batch Controller Instruction Manual Troubleshooting Reset Controller to Factory Defaults Due to the many features and functions of the controller, it’s possible that the setup of the controller When the parameters have been changed in a way does not agree with what an operator expects to see.

  • Page 51: Factory Defaults & User Settings

    YPP6210 Analog Input Batch Controller Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings The following table shows the factory setting for the Parameter Display Default Setting major programmable parameters on the controller. Set 4 Relay 4 set point 4.000 Factory Defaults &...
  • Page 52 YPP6210 Analog Input Batch Controller Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting F3 function key Stop F4 function Start/Stop dI 1 Digital input 1 Menu dI 2 Digital input 2 Right arrow dI 3 Digital input 3 Up arrow dI 4 Digital input 4...

  • Page 53: Troubleshooting Tips

    YPP6210 Analog Input Batch Controller Instruction Manual Troubleshooting Tips This controller is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the controller, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities.

  • Page 54: Sales And Technical Support

    YPP6210 Analog Input Batch Controller Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...

This manual is also suitable for:

Proplus ypp6210-6r2Proplus ypp6210-7r2Proplus ypp6210-6r4Proplus ypp6210-7r4Proplus ypp6210-6r5Proplus ypp6210-7r5 ... Show all

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