YOKOGAWA UP55A User Manual
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YOKOGAWA UP55A User Manual

Program
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Table of Contents

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User's
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Program Controller
User's Manual
IM 05P02C41-01EN
IM 05P02C41-01EN
5th Edition

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Summary of Contents for YOKOGAWA UP55A

  • Page 1 User’s Manual UP55A Program Controller User’s Manual IM 05P02C41-01EN IM 05P02C41-01EN 5th Edition...
  • Page 2 Product Registration Thank you for purchasing YOKOGAWA products. YOKOGAWA provides registered users with a variety of information and services. Please allow us to serve you best by completing the product registration form accessible from our homepage. http://www.yokogawa.com/ns/reg/...

  • Page 4: Introduction

    Introduction Thank you for purchasing the UP55A program controller (hereinafter referred to as UP55A). This manual describes how to use UP55A functions other than UP55A’s communication function and ladder sequence function. Please read through this user’s manual carefully before using the product.

  • Page 5: Target Readers

    Yokogawa Electric’s sales office or sales representative. ● Under no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without our permission. Trademarks ● Our product names or brand names mentioned in this manual are the trademarks or registered trademarks of Yokogawa Electric Corporation (hereinafter referred to as YOKOGAWA). ● Microsoft, MS-DOS, Windows, Windows XP, Windows Vista, and Windows 7 are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
  • Page 6 • Be sure to use the spare parts approved by YOKOGAWA when replacing parts or consumables. • This product is not designed or manufactured to be used in critical applications that directly affect or threaten human lives.

  • Page 7: Handling Precautions For The Main Unit

    • YOKOGAWA makes no warranties regarding the product except those stated in the WARRANTY that is provided separately. • The product is provided on an “as is” basis. YOKOGAWA assumes no liability to any person or entity for any loss or damage, direct or indirect, arising from the use of the product or from any unpredictable defect of the product.

  • Page 8: Checking The Contents Of The Package

    The /HA option can be specified only when the Type 1 code is “-0.” When the /CT option is specified, the UP55A does not conform to the safety standards (UL and CSA) and CE marking. (Products with /CT option are not intended for EEA-market)
  • Page 9 The /L4 and /LC4 options for E4 terminal area can be specified only when the E3 terminal area option is not specified or specified any of /CH3, /X3, /Y3 or /W3. When the /CT option is specified, the UP55A does not conform to the safety standards (UL and CSA) and CE marking (Products with /CT option are not intended for EEA-market).
  • Page 10 Check that none of them are missing or damaged. Product Name Quantity Remark Part number: L4502TP (For fixing the upper and Brackets lower parts) Terminal cover For UP55A: L4502XP Unit label Part number: L4502VZ Tag label Part number: L4502VE (Only when ordered.) Single-loop control (A3 size, x7) (Standard model Operation Guide only) How to use the unit label •...
  • Page 11 See the General Specifications (*) Resistance Module *: Necessary to input the current signal to the voltage input terminal. • Terminal cover For model UP55A: UTAP001 For UP55A • Brackets Part number L4502TP (2 pieces for fixing the upper and lower parts) • User’s Manual (A4 size)

  • Page 12: Symbols Used In This Manual

    Symbols Used in This Manual This symbol is used on the instrument. It indicates the possibility of injury to the user or damage to the instrument, and signifies that the user must refer to the user’s manual for special instructions. The same symbol is used in the user’s manual on pages that the user needs to refer to, together with the term “WARNING” or “CAUTION.” WARNING Calls attention to actions or conditions that could cause serious or fatal injury to the user, and indicates precautions that should be taken to prevent such occurrences.

  • Page 13: How To Use This Manual

    For the ladder sequence and communication functions, see the respective manuals. This user’s manual is organized into Chapters 1 to 18 as shown below. Chapter Title and Description Introduction to Functions Describes the main functions of the UP55A. UP55A Operating Procedures Describes the flow from unpacking to regular operations. Part Names Describes part names and functions on the front panel.

  • Page 14: Table Of Contents

    Checking the Contents of the Package ................v Model and Suffix Codes of UP55A (for Standard model) .............v Model and Suffix Codes of UP55A (for Detailed model) ............. vi Symbols Used in This Manual ..................... ix How to Use This Manual ......................x Chapter 1 Introduction to Functions Quick Setting Function .....................
  • Page 15 Contents Performing and Canceling Auto-tuning ................6-26 6.3 Adjusting PID Manually ....................6-29 Setting Alarm Setpoint ....................6-34 Selecting Program Pattern Number (PTNO.) ..............6-35 Switching Operation Modes ................... 6-36 6.6.1 Operation Display Switching Diagram .............. 6-36 6.6.2 Switching to PROG Operation ................6-37 Selecting by RUN Key .......................6-37 Selecting by Operation Mode Parameter ................6-37 6.6.3...
  • Page 16 Contents Chapter 7 Input (PV, Remote, and Auxiliary Analog) Functions Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input ......7-1 7.1.1 Setting Input Type, Unit, Range, Scale, and Decimal Point Position ....7-1 7.1.2 Setting Burnout Detection for Input ..............7-5 7.1.3 Setting Reference Junction Compensation (RJC) or External Reference Junction Compensation (ERJC) .................
  • Page 17 Contents 8.4.1 Switching PID According to Target Setpoint Number (SPNO) ......8-54 8.4.2 Switching PID According to PV ................. 8-55 8.4.3 Switching PID According to SP ................. 8-56 8.4.4 Switching PID According to Target SP .............. 8-58 8.4.5 Switching PID According to Deviation (Reference Deviation) ......8-60 8.4.6 Setting Hysteresis at Time of PID Switch ............
  • Page 18 Contents Setting Program Pattern-2 Retransmission ..................9-41 9.10 Setting Starting time of program operation ..................9-42 9.11 Setting the Program Pattern Number Clearance ............9-43 9.12 Program Pattern End Signal .......................9-44 9.13 Editing the Prgram Pattern ..................... 9-45 9.13.1 Checking the Number of Remaining Segments ..........9-45 9.13.2 Checking the Number of Segments in specified pattern ........
  • Page 19 Contents 12.1.1 Setting Contact Input Function ................. 12-1 12.1.2 Changing Contact Type of Contact Input ............12-11 12.2 Setting Contact Output Function .................. 12-12 12.2.1 Setting Function of Contact Output ..............12-12 12.2.2 Changing Contact Type of Contact Output ............. 12-19 Chapter 13 Display, Key, and Security Functions 13.1 Setting Display Functions ....................
  • Page 20 Contents 16.2.2 Packaging when Shipping the Product for Repair .......... 16-15 16.2.3 Replacing Parts ....................16-15 16.3 Periodic Maintenance ....................16-16 16.4 Disposal ........................16-17 Chapter 17 Installation and Wiring 17.1 Installation Location ......................17-1 17.2 Mounting Method ......................17-3 17.3 External Dimensions and Panel Cutout Dimensions ..............17-4 17.4 Wiring ..........................
  • Page 21 Blank Page...

  • Page 22: Chapter 1 Introduction To Functions

    Chapter 1 Introduction to Functions 1.1 Quick Setting Function The Quick setting function is a function to easily set the basic function of the controller. Check the contents. Buy and Unpacking Installation and Wiring: Chapter 17 Installation and Wiring Install and wire a controller, and then turn on the power.

  • Page 23: Input/Output Function

    1.2 Input/Output Function PV Input PV input is a universal input to arbitrarily set the type and range for the thermocouple (TC), resistance-temperature detector (RTD), and DC voltage/current. ► Chapter 7 Input (PV, Remote, and Auxiliary Analog) Functions Current Voltage pulse Relay contact / Triac 2-wire trans- Motor-operated valve mitter Control Output Control output (OUT) is a universal output to arbitrarily set the type for the current,...
  • Page 24 (OUT) and the like as an analog signal to, for example, the recorder. ► Chapter 10 Output (Control and Retransmission) Functions External device such as recorder etc. UP55A Current Contact Input Up to 23 contact inputs can be incorporated. The operation modes can be switched.

  • Page 25: Control Functions

    1.3 Control Functions Control Mode The UP55A are controllers equipped with 5 control modes. Some control modes require a remote input (RSP) terminal. For the auxiliary functions of control modes, see the respective sections. Control mode schematic diagram Description “Single-loop control” provides the basic control function having one control computation unit.
  • Page 26 Heating/cooling Loop Control with PV Auto- selector, and Position Proportional Loop Control with PV Auto-selector PID Control PID control is a general control using the PID control-related parameters. ► 8.2.1 PID Control Recorder UP55A Alarms Retransmission output 4-20 mA DC Electric furnace...
  • Page 27 1.3 Control Functions Position Proportional Control Position proportional control is available only for Position proportional type. It is used exclusively for the motor-operated valve. ► 10.16 Adjusting Motor-operated Valve Position (Position Proportional Output) UP55A H (direct) or L (reverse) contact signal Control motor Position signal Motor-operated valve Furnace Burner...

  • Page 28: Program Pattern Functions

    1.4 Program Pattern Functions The program pattern function allows performing a program operation by changing the setpoint in conjunction with the time according to the preset program pattern. A program pattern consists of multiple segments. A program pattern can be created by setting the final target setpoint, segment time, PV event, time event, and the like. The use of the program pattern-2 retransmission function allows creating a program pattern for retransmission.

  • Page 29: Display And Key Functions

    To intended use of the operator, the display level of the parameter can be set. ► Chapter 18 Parameters User Function Keys The UP55A has user function keys (RUN, RST, MODE, and PTN). Assign a function to a user function key to use it as an exclusive key. ► 13.2 Assigning Function to User Function Key...

  • Page 30: Ladder Sequence Function

    1.6 Ladder Sequence Function To use the ladder sequence function, it is necessary to create a ladder program using LL50A Parameter Setting Software and download it to a controller. ► Ladder sequence function: LL50A Parameter Setting Software User’s Manual Ladder program IM 05P02C41-01EN...

  • Page 31: Communication Functions

    ► UTAdvanced Series Communication Interface (RS-485, Ethernet) User’s Manual ► UTAdvanced Series Communication Interface (Open Network) User’s Manual RS-485 Communication (Modbus communication, PC link communication, and Ladder communication) The UP55A can communicate with PCs, PLCs, touch panels, and other devices. RS-232C/ Model: ML2 of YOKOGAWA is recommended. RS-485 converter...
  • Page 32 Modbus Slave Modbus Slave DeviceNet Communication The UP55A can be used as the slave devices for DeviceNet communication. Read-out of PV, operation or alarm status, and SP setting can be done by accessing the remote I/O on the master unit of DeviceNet.
  • Page 33 1.7 Communication Functions CC-Link Communication The UP55A can be used as the slave devices for CC-Link communication. Read-out of PV, operation or alarm status, and SP setting can be done by accessing the remote I/O on the master unit of CC-Link. CC-Link Master...
  • Page 34 Maintenance port is used to connect with the dedicated cable when using LL50A Parameter Setting Software (sold separately). The parameters can be set without supplying power to the UP55A. Likewise, the ladder program and the program pattern can also be downloaded.

  • Page 35: Definition Of Main Symbols And Terms

    1.8 Definition of Main Symbols and Terms Main Symbol PV: Measured input value SP: Target setpoint OUT: Control output value RSP: Remote setpoint PRG, PROGRAM: Start of Program operation RST, RESET: Stop of Program operation LOC, LOCAL: Start of Local operation REM, REMOTE: Start of Remote operation HLD, HOLD: Pause of program operation ADV, ADVANCE: Advance of segment A/M: AUTO/MAN...

  • Page 36: Chapter 2 Up55A Operating Procedures

    Chapter 2 UP55A Operating Procedures 2.1 UP55A Operating Procedures Installation Install and wire a controller. and Wiring Installation and Wiring: Chapter 17 Power ON Control mode setup Section 8.1 Control type setup Section 8.2 Control mode: Single-loop control only Control type setup Quick setting function: Input/output setup...
  • Page 37 Blank Page...

  • Page 38: Chapter 3 Part Names

    Chapter 3 Part Names 3.1 Names and Functions of Display Parts See the next page. IM 05P02C41-01EN...
  • Page 39 3.1 Names and Functions of Display Parts UP55A (9) Deviation indicator (1) PV display (2) Group display (4) Data display (Pattern number) (3) Symbol display (10) Status indicator (5) Bar-graph display (Event, alarm) (11) Security indicator (6) Event indicator (7) Key navigation indicator (12) Ladder operation indicator...
  • Page 40 3.1 Names and Functions of Display Parts No. in figure Name Description Displays PV. Displays an error code if an error occurs. PV display Displays the scrolling guide in the Menu Display and (white or red) Parameter Setting Display when the guide display ON/ OFF is set to ON. 1 to 30 or 99 (99 when the option “/AP” is specified) Group display represent pattern numbers in the Operation Display.

  • Page 41: Names And Functions Of Keys

    3.2 Names and Functions of Keys UP55A (1) DISPLAY key (4) Light-loader interface (2) PARAMETER key (3) SET/ENTER key (5) User function keys Up/Down/Left/Right arrow keys IM 05P02C41-01EN...
  • Page 42 3.2 Names and Functions of Keys No. in figure Name Description Used to switch the Operation Displays. Press the key in the Operation Display to switch the DISPLAY key provided Operation Displays. Press the key in the Menu Display or Parameter Setting Display to return to the Operation Display. Hold down the key for 3 seconds to move to the Operation Parameter Setting Display.
  • Page 43 3.2 Names and Functions of Keys Maintenance Port (Power supply is not required for the UP55A). The maintenance port is used to connect with the dedicated cable when using LL50A Parameter Setting Software (sold separately). The parameters can be set without supplying power to the UP55A. Maintenance port Upper surface UP55A CAUTION When using the maintenance port, do not supply power to the controller. Otherwise, the controller does not work normally.

  • Page 44: List Of Display Symbols

    3.3 List of Display Symbols The following shows the parameter symbols, menu symbols, alphanumeric of guide, and symbols which are displayed on the UP55A. Figure (common to all display area) PV display (14 segments): Alphabet Symbol display and Data display (11 segments): Alphabet (lower-case) IM 05P02C41-01EN...
  • Page 45 3.3 List of Display Symbols Group display (7 segments): Alphabet None PV display (14 segments): Symbol Space ‘ IM 05P02C41-01EN...

  • Page 46: Brief Description Of Setting Details (Parameters)

    Brief Description of Setting Details (Parameters) This manual describes the Setting Details as follows in addition to the functional Description. Setting Details (Display Example) Parameter Display Name Setting range Menu symbol symbol level Set a display value of setpoint of PV alarm, SP alarm, deviation alarm, output alarm, or velocity Alarm-1 to -8 alarm.
  • Page 47 Blank Page...

  • Page 48: Chapter 4 Basic Operation

    Chapter 4 Basic Operation 4.1 Overview of Display Switch and Operation Keys The following shows the transition of Operation Display, Operation Parameter Setting Display, and Setup Parameter Setting Display. The “Operation Parameter Setting Display” has the parameters for setting the functions necessary for the operation. The “Setup Parameter Setting Display” has the parameters for setting the basic functions of the controller.
  • Page 49 4.1 Overview of Display Switch and Operation Keys The display pattern of the UP55A is as follows; the Menu Display and Parameter Setting Display. For the Operation Display, see Chapter 6, “Monitoring and Control of Regular Operations.” Display Description The Menu Display is segmented by the function and optional terminal position.
  • Page 50 4.1 Overview of Display Switch and Operation Keys Display Description The following is the Display for displaying and setting a parameter. The parameters have three types of display levels; Easy setting mode, Standard setting mode, and Professional setting mode. The parameters to be displayed can be limited according to the setting of the parameter display level. The scrolling guide for the parameter is displayed on PV display.
  • Page 51 4.1 Overview of Display Switch and Operation Keys Basic Key Operation Sequence ● To move to the Setup Parameter Setting Display Hold down the PARAMETER key and the Left arrow key simultaneously for 3 seconds. Hold down the keys for 3 seconds. ● To move to the Operation Parameter Setting Display Hold down the PARAMETER key for 3 seconds. Hold down the key for 3 seconds. ● To move to the Operation Display Press the DISPLAY key once.

  • Page 52: How To Set Parameters

    4.2 How to Set Parameters The following operating procedure describes an example of setting alarm setpoint (A1). Operation Hold down the PARAMETER key for 3 seconds in the Operation Display to call up the [MODE] Menu Display. Press the Right arrow key to display the [AL] Menu Display. Press the SET/ENTER key to display the [A1] Parameter Setting Display.
  • Page 53 4.2 How to Set Parameters Press the Up or Down arrow key to change the setpoint. (Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.) Press the SET/ENTER key to register the setpoint (the setpoint stops blinking). Press the PARAMETER key once to return to the Menu Display.
  • Page 54 4.2 How to Set Parameters How to Set Parameter Setpoint Numeric Value Setting .　Display the Parameter Setting Display. .　Press the SET/ENTER key to move to the setting mode (the setpoint blinks). .　Press the Left arrow key to move one digit to the left.(Press the Right arrow key to move one digit to the right.) .　Press the Up or Down arrow key to change the setpoint.
  • Page 55 4.2 How to Set Parameters Time (minute.second) Setting Example of 17 minutes 59 seconds .　Display the Parameter Setting Display. .　Press the SET/ENTER key to move to the setting mode (the setpoint blinks). .　Press the Left arrow key to move one digit to the left.(press the Right arrow key to move one digit to the right.) .　Press the Up or Down arrow key to change the setpoint.

  • Page 56: Chapter 5 Quick Setting Function

    Chapter 5 Quick Setting Function 5.1 Setting Using Quick Setting Function Description The Quick setting function is a function to easily set the basic function of the controller. The Quick setting function starts when the power is turned on after wiring. The Quick setting function can be used only when the control mode is Single-loop control.
  • Page 57 5.1 Setting Using Quick Setting Function Flowchart of Quick Setting Function Power ON Decide whether or not to use the Quick setting function. Press the UP arrow key to select YES. Press the SET/ENTER key to start the Quick setting function. Press the Down arrow key to select NO. Press the SET/ENTER key not to start the Quick setting function.
  • Page 58 5.1 Setting Using Quick Setting Function Setting Example Set the following parameters to set to PID control, thermocouple Type K (range: 0.0 to 500.0ºC), and current control output. No need to change the parameters other than the following parameters. Set QSM = YES to enter the quick setting mode. (1) Set CNT = PID.
  • Page 59 5.1 Setting Using Quick Setting Function Input Function Parameter Display Name Setting range Menu symbol symbol level OFF: Disable K1: -270.0 to 1370.0 ºC / -450.0 to 2500.0 ºF K2: -270.0 to 1000.0 ºC / -450.0 to 2300.0 ºF K3: -200.0 to 500.0 ºC / -200.0 to 1000.0 ºF J: -200.0 to 1200.0 ºC / -300.0 to 2300.0 ºF T1: -270.0 to 400.0 ºC / -450.0 to 750.0 ºF T2: 0.0 to 400.0 ºC / -200.0 to 750.0 ºF...
  • Page 60 5.1 Setting Using Quick Setting Function Input Function (Continued) Parameter Display Name Setting range Menu symbol symbol level 0: No decimal place PV input scale 1: One decimal place decimal point EASY 2: Two decimal places position 3: Three decimal places 4: Four decimal places Maximum value of EASY PV input scale -19999 to 30000, (SL<SH),...

  • Page 61: Restarting Quick Setting Function

    5.2 Restarting Quick Setting Function Once functions have been built using the Quick setting function, the Quick setting function does not start even when the power is turned on. The following methods can be used to restart the Quick setting function. ● Set the parameter QSM (Quick setting mode) to ON and turn on the power again. ● Set the parameter IN (PV input type) to OFF and turn on the power again.

  • Page 62: Monitoring And Control Of Operation Displays

    Chapter 6 Monitoring and Control of Regular Operations 6.1 Monitoring and Control of Operation Displays 6.1.1 Operation Display Transitions in Single-loop Control, Cascade Primary- loop Control, Loop Control with PV switching, and Loop Control with PV auto-selector ► Display/Non-display of Operation Display: 13.3.5 Setting Display/Non-display of Operation Display ► Registration of SELECT Display: 13.1.3 Registering SELECT Display (Up to 5 displays) See the next page. IM 05P02C41-01EN...

  • Page 63: Standard Type

    6.1 Monitoring and Control of Operation Displays Standard Type SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. SP Display (When the program pattern-2 retransmission is selected (PT2.G=ON).) Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "L.SP"...
  • Page 64 Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. 6.1 Monitoring and Control of Operation Displays Soak and ramp display Program Pattern Display program pattern (overview) When pattern number is 0, pattern is not displayed.

  • Page 65: Position Proportional Type

    6.1 Monitoring and Control of Operation Displays Position Proportional Type SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. SP Display (When the program pattern-2 retransmission is selected (PT2.G=ON).) Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "L.SP"...
  • Page 66 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)

  • Page 67: Heating/Cooling Type

    6.1 Monitoring and Control of Operation Displays Heating/cooling Type SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. SP Display (When the program pattern-2 retransmission is selected (PT2.G=ON).) Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "L.SP"...
  • Page 68 Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. 6.1 Monitoring and Control of Operation Displays Soak and ramp display Program Pattern Display program pattern (overview) When pattern number is 0, pattern is not displayed.

  • Page 69: Operation Display Transitions In Cascade Control

    6.1 Monitoring and Control of Operation Displays 6.1.2 Operation Display Transitions in Cascade Control ► Display/non-display of Operation Display: 13.3.5 Setting Display/Non-Display of Operation Display ► Registration of SELECT Display: 13.1.3 Registering SELECT Display (Up to 5 Displays) Standard Type When the operation mode is Cascade (CAS): Loop-1 SP Display PV display: Loop-1 PV Displays "SSP"...
  • Page 70 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)
  • Page 71 6.1 Monitoring and Control of Operation Displays When the operation mode is LOC(LSP): Loop-1 SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. Remaining Segment-time Display Displays during program operation. Loop-2 SP Display PV display: Loop-2 PV LP2 lamp is lit.
  • Page 72 Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. 6.1 Monitoring and Control of Operation Displays Soak and ramp display Program Pattern Display program pattern (overview) When pattern number is 0, pattern is not displayed.

  • Page 73: Position Proportional Type

    6.1 Monitoring and Control of Operation Displays Position Proportional Type When the operation mode is Cascade (CAS): Loop-1 SP Display PV display: Loop-1 PV Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. Remaining Segment-time Display Displays during program operation. Valve Position Display (display only) PV display: Loop-1 PV LP2 lamp is lit.
  • Page 74 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)
  • Page 75 6.1 Monitoring and Control of Operation Displays When the operation mode is LOC(LSP): Loop-1 SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. Remaining Segment-time Display Displays during program operation. Loop-2 SP Display PV display: Loop-2 PV LP2 lamp is lit.
  • Page 76 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)

  • Page 77: Heating/Cooling Type

    6.1 Monitoring and Control of Operation Displays Heating/cooling Type When the operation mode is Cascade (CAS): Loop-1 SP Display PV display: Loop-1 PV Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. Remaining Segment-time Display Displays during program operation. Loop-2 Heating/cooling OUT Display (OUT can be changed.) PV display: Loop-1 PV...
  • Page 78 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)
  • Page 79 6.1 Monitoring and Control of Operation Displays When the operation mode is LOC(LSP): Loop-1 SP Display Displays "SSP" during reset-mode. Displays "L.SP" during local-mode operation. Displays "R.SP" during remote-mode operation. TSP Display Displays during program operation. Remaining Segment-time Display Displays during program operation. Loop-2 SP Display PV display: Loop-2 PV LP2 lamp is lit.
  • Page 80 Segment Number Display When the pattern number is 0, 0/0 is displayed. 6.1 Monitoring and Control of Operation Displays Remaining Repetition Display Dispalys the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG. Soak and ramp display Program Pattern Display program pattern (overview)

  • Page 81: Details Of The Operation Display

    6.1 Monitoring and Control of Operation Displays 6.1.3 Details of the Operation Display The following is the Operation Display types and each display and operation description. PV display Setpoint display Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays and changes target setpoint (SP). Program setpoint Symbol Program pattern number (PTNO.) The Display is switched to the SP Display if the operation mode is switched to AUTO, CAS, LOC, or REM when other Operation Display is...
  • Page 82 6.1 Monitoring and Control of Operation Displays (Continued) Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays final target setpoint (TSP). TSP Display Symbol Final target setpoint Program pattern number (PTNO.) PV display: Displays measured input value (PV). Setpoint display: Displays remaining segment-time. Remaining Segment-time Display Symbol Remaining segment-time Program pattern number (PTNO.) PV display: Displays measured input value (PV).
  • Page 83 6.1 Monitoring and Control of Operation Displays (Continued) Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays heating-side and cooling-side control output value and changes control output value in MAN mode. Heating-side control output Symbol of heating side Cooling-side control output Symbol of cooling side Program pattern number (PTNO.) When the control output value is less than 100%, one digit is displayed to the right of the decimal point.
  • Page 84 6.1 Monitoring and Control of Operation Displays (Continued) Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays PID number currently being used. PID Number Display Symbol PID number Program pattern number (PTNO.) PV display: Displays measured input value (PV). Setpoint display: Displays the segment number for which operation is in progress / the number of segments included in the selected program pattern.
  • Page 85 6.1 Monitoring and Control of Operation Displays (Continued) Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays alarm-5 to -8 status. Alarm-5 to -8 Alarm-8 status Symbol Status Display Alarm-7 status Alarm-6 status Alarm-5 status Program pattern number (PTNO.) The following is the Display shown when the control mode is cascade. PV display: Displays Loop-1 PV input.
  • Page 86 6.1 Monitoring and Control of Operation Displays (Continued) Operation Display Display and operation description PV display: Displays measured input value (PV). Setpoint display: Displays PV, RSP, AIN2, or AIN4 analog input value. AIN2 auxiliary analog input value Symbol AIN2 input Analog Input Program pattern number (PTNO.) Display AIN4 auxiliary analog input value Symbol AIN4 input Program pattern number (PTNO.)

  • Page 87: Performing And Canceling Auto-Tuning

    6.2 Performing and Canceling Auto-tuning Setting Display Operation Display > PARAMETER key for 3 seconds (to Operation Mode Setting Display [MODE] Menu Display) > SET/ENTER key (The operation mode is displayed.) > Down arrow key (The operation mode is displayed.) The parameter AT is displayed when the operation mode is AUTO.
  • Page 88 6.2 Performing and Canceling Auto-tuning In Cascade control, perform Loop-2 auto-tuning in AUTO and RUN modes, then Loop-1 auto-tuning in Cascade and RUN modes. Lamp Status Status STOP lamp CAS lamp MAN lamp During auto-tuning of Loop-2 Unlit Unlit Blinking During auto-tuning of Loop-1 Unlit Blinking Description Auto-tuning is a function with which the controller automatically measures the process characteristics and sets PID constants, which are control-related parameters, to optimum values for the setpoint.
  • Page 89 6.2 Performing and Canceling Auto-tuning Tuning Point and Storage Location of Tuning Results The tuning point when performing auto-tuning is the target setpoint that is currently used for control computation. PID constants after the tuning are stored in the PID group that is specified when performing auto-tuning. Operation AT setpoint Tuning point Storage location mode P, I, and D of the PID group specified in...

  • Page 90: Adjusting Pid Manually

    6.3 Adjusting PID Manually Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) > Right arrow key (to [PID] Menu Display ) > SET/ENTER key (The setting parameter is displayed.) > Down arrow key (The setting parameter is displayed.) In the Setting Display for the PID parameters, Displays can be arbitrarily switched using the Up, Down, Left or Right arrow...
  • Page 91 6.3 Adjusting PID Manually Description Description and Tuning of Proportional Band The proportional band is defined as the amount of change in input (or deviation), as a percent of span, required to cause the control output to change from 0% to 100%. Because a narrower proportional band gives greater output change for any given deviation, it therefore also makes the control performance more susceptible to oscillation.
  • Page 92 6.3 Adjusting PID Manually Description and Tuning of Integral Time The integral action (I action) is a function that will automatically diminish the offset (steady-state deviation) that is inherently unavoidable with proportional action alone. The integral action continuously increases or decreases the output in proportion to the time integral of the deviation (the product of the deviation and the time that the deviation continues.) The integral action is normally used together with proportional action as proportional- plus-integral action (PI action).
  • Page 93 6.3 Adjusting PID Manually Description and Tuning of Derivative Time If the control object has a large time constant or dead time, the corrective action will be too slow with proportional action or proportional-plus-integral action alone, causing overshoot. However, even just sensing whether the deviation is on an increasing or a decreasing trend and adding some early corrective action can improve the controllability. Thus the derivative action (D action) is action that changes the output in proportion to the deviation derivative value (rate-of-change).
  • Page 94 6.3 Adjusting PID Manually Manual PID Tuning Procedure (1) In principle, auto-tuning must be used. (2) Tune PID parameters in the order of P, I, and D. Adjust a numeric slowly by observing the result, and keep notes of what the progress is. (3) Gradually reduce P from a larger value. When the PV value begins to oscillate, stop tuning and increase the value somewhat.

  • Page 95: Setting Alarm Setpoint

    6.4 Setting Alarm Setpoint Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) > Right arrow key (to [SP] Menu Display) > SET/ENTER key (The setting parameter is displayed.) > Down arrow key (The setting parameter is displayed.) Setting Details Parameter...

  • Page 96: Selecting Program Pattern Number (Ptno.)

    6.5 Selecting Program Pattern Number (PTNO.) Selecting by PTN Key Setting Display PRG lamp is unlit. When the PTN key is pressed, the program pattern number is blinking. Press the Up or Down arrow key to select the pattern number. Press the SET/ENTER key to register the pattern number. Selecting by Operation Mode Parameter Setting Display Parameter Setting Display...

  • Page 97: Switching Operation Modes

    6.6 Switching Operation Modes 6.6.1 Operation Display Switching Diagram Program Hold-mode operation operation (*1) Local-mode Remote-mode Reset operation operation (1) Press RUN key for 1 s. *1: For another operation, when select (2) Press RST key for 1 s. ADV=ON and starts program (3) Press MODE key, select HOLD=ON and press SET/ENT key. operation.

  • Page 98: Switching To Prog Operation

    6.6 Switching Operation Modes 6.6.2 Switching to PROG Operation Selecting by RUN Key Setting Display PRG lamp is lit in PROG mode. Press RUN key for 1 s. Selecting by Operation Mode Parameter Setting Display Parameter Setting Display Operation Display > PARAMETER key for 3 seconds (to [MODE] Menu Display) > SET/ENTER key (The setting parameter is displayed.) >...

  • Page 99: Selecting By Operation Mode Parameter

    6.6 Switching Operation Modes 6.6.3 Switching to RESET Operation Selecting by RST Key Setting Display RST lamp is lit in RESET mode. Press RST key for 1 s. Selecting by Operation Mode Parameter Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) > SET/ENTER key (The setting parameter is displayed.) >...
  • Page 100 6.6 Switching Operation Modes Switch Output action PROG→RESET The control output bumps. RESET→PROG RESET→LOCAL The control output does not bump (bumpless). RESET→REM Output Control output Preset output PROG → RESET RESET → PROG ► Preset output value: 10.12.1 Setting Output Value in STOP Mode (Preset Output) The PV event and time event are disabled in RESET mode (OFF).

  • Page 101: Selecting By Operation Mode Parameter

    6.6 Switching Operation Modes 6.6.4 Enabling/Disabling Hold Mode of Program Operation Selecting by MODE Key Setting Display HLD lamp is lit in HOLD mode. Each time you press the key, Operation modes is switched. • Display HOLD ON (blinking), and press the SET/ENTER key. HLD lamp is lit. • Display HOLD OFF (blinking), and press the SET/ENTER key. HLD lamp is unlit.

  • Page 102: Hold Operation In Soak Segment

    6.6 Switching Operation Modes The hold operation function allows pausing the progress of the program pattern. The hold operation stops the segment time and the time of the time event. As a result, the segment time and the time of the time event are extended by the amount of the holding time.

  • Page 103: Excuting Advance

    6.6 Switching Operation Modes 6.6.5 Excuting Advance Selecting by MODE Key Setting Display Each time you press the key, Operation modes is switched. Display ADV ON (blinking), and press the SET/ENTER key. Selecting by Operation Mode Parameter Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) > SET/ENTER key (The setting parameter is displayed.) >...
  • Page 104 6.6 Switching Operation Modes Executing Advance advances the program to the next segment, irrespective of the junction code (JC). Advance is performed as follows depending on the segment to execute and the operating state. • When executing Advance in the last segment: The program switches to Reset operation (when JC=CONT), Local operation, or Remote operation depending on the junction code (JC).

  • Page 105: Switching Between Auto And Man

    6.6 Switching Operation Modes 6.6.6 Switching between AUTO and MAN Selecting by MODE Key Setting Display From Auto to Man MAN lamp is lit in MAN mode. (The lamp is lit after the switching operation is completed.) Each time you press the key, Operation modes is switched. Display MODE MAN (blinking), and press the SET/ENTER key. From Man to Auto MAN lamp is unlit in MAN mode.
  • Page 106 6.6 Switching Operation Modes Description AUTO/MAN switching can be performed by any of the following: (1) MODE key (2) Operation mode parameter (3) Contact input (4) Communication When the above (1) or (2) is used to switch AUTO to MAN and MAN to AUTO, the display is switched to OUT Display and SP Display, respectively.

  • Page 107: Switching To Local Operation

    6.6 Switching Operation Modes 6.6.7 Switching to Local Operation Selecting by MODE Key Setting Display HLD, CAS, PRG, or RST lamp is unlit in LOC mode. (The lamp is unlit after the switching operation is completed.) Each time you press the key, Operation modes is switched. Display MODE LOC (blinking), and press the SET/ENTER key. Selecting by Operation Mode Parameter Setting Display Parameter Setting Display...

  • Page 108: Switching To Remote Operation

    6.6 Switching Operation Modes 6.6.8 Switching to Remote Operation Selecting by MODE Key Setting Display HLD, CAS, PRG, or RST lamp is unlit in REM mode. (The lamp is unlit after the switching operation is completed.) Each time you press the key, Operation modes is switched. Display MODE REM (blinking), and press the SET/ENTER key. Selecting by Operation Mode Parameter Setting Display Operation Display >...

  • Page 109: Selecting By Operation Mode Parameter

    6.6 Switching Operation Modes 6.6.9 Switching between Local (LSP) and Cascade Selecting by MODE Key Setting Display CAS lamp is lit in CAS mode. (The lamp is lit after operation right.) Each time you press the key, Operation modes is switched. Display MODE CAS (blinking), and press the SET/ENTER key. Selecting by Operation Mode Parameter Setting Display Parameter Setting Display Operation Display >...

  • Page 110: Selecting By Operation Mode Parameter

    6.7 Selecting Start-of-program Pattern Number Selecting by MODE Key Setting Display Every time you press the MODE key, the operation mode is switched. Display SST (start-of-program segment number), and press the SET/ENTER key. Selecting by Operation Mode Parameter Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) >...
  • Page 111 6.7 Selecting Program Pattern Number Description Program operation starts from the set segment number. When the operation mode is switched to reset (RST), local (LOC), or remote (REM) operation, or when power is turned on, the segment number automatically returns to 1. Setpoint Seg.1 Seg.2 Seg.3 Seg.4...

  • Page 112: Fast-Forwarding Program Pattern

    6.8 Fast-forwarding Program Pattern Performing by MODE Key Setting Display Every time you press the MODE key, the operation mode is switched. Display P.FWD (fast-forwarding), and press the SET/ENTER key. Performing by Operation Mode Parameter Setting Display Operation Display > PARAMETER key for 3 seconds (to Parameter Setting Display [MODE] Menu Display) > SET/ENTER key (The setting parameter is displayed.) >...

  • Page 113: Changing Sp, Tsp, Or Remaining Segment-Time (R.tim) In Hold-Mode

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Changing SP in HOLD Operation Operation HLD lamp is lit .　Display the SP Display, switch to HOLD mode. See “6.6.4 Enabling/Disabling Hold Mode of Program Operation.” .　Press the SET/ENTER key to move to the setting mode (the setpoint blinks). .　Press the Left arrow key to move one digit to the left.

  • Page 114: Changing Tsp In Hold Operation

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Changing TSP in HOLD Operation Operation HLD lamp is lit .　Display the TSP Display, switch to HOLD mode. See “6.6.4 Enabling/Disabling Hold Mode of Program Operation.” .　Press the SET/ENTER key to move to the setting mode (the setpoint blinks). .　Press the Left arrow key to move one digit to the left.
  • Page 115 6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Description The current setpoint (hold SP), final target setpoint (TSP), and remaining segment time can be changed during the hold operation. The value changed during the hold operation is temporary. When the program is operated again, it is operated according to the original program pattern. To operate the program using the changed value, the original program pattern needs to be changed.

  • Page 116: Modifying Target Setpoint In Soak Segment

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Modifying Target Setpoint in Soak Segment When the hold SP is changed in the soak segment, the final target setpoint (TSP) is also changed. When the hold state is released, the program pattern operation restarts from the changed setpoint. Setpoint Before Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 After...

  • Page 117: Modifying Final Target Setpoint (Tsp) In Soak Segment

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Modifying Final Target Setpoint (TSP) in Soak Segment The final target setpoint (TSP) can be changed in the soak segment. When the hold state is released, the program pattern operation restarts towards the changed final target setpoint (TSP). Setpoint Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 Before After Seg.2 Seg.3 Seg.4...

  • Page 118: Decreasing Segment-Time In Soak Segment

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Decreasing Segment-time in Soak Segment The remaining segment time from the time when the hold state is released can be changed during the hold operation. When the remaining segment time is changed in the soak segment and the hold state is released, the program pattern operation restarts from the changed segment time. When the segment time is increased, the segment time and the time of the time event are extended by the increased amount of time.

  • Page 119: Increasing Segment-Time In Soak Segment

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Increasing Segment-time in Soak Segment The remaining segment time from the time when the hold state is released can be changed during the hold operation. When the remaining segment time is changed in the soak segment and the hold state is released, the program pattern operation restarts from the changed segment time. When the segment time is decreased, the segment time and the time of the time event are shortened by the decreased amount of time.

  • Page 120: Decreasing Segment-Time In Ramp Segment

    6.9 Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode Decreasing Segment-time in Ramp Segment The remaining segment time from the time when the hold state is released can be changed during the hold operation. However, the ramp-rate for the changed program setpoint changes. When the remaining segment time is changed in the ramp segment and the hold state is released, the program pattern operation restarts from the changed segment time.

  • Page 121: Changing Program Pattern During Program Operation

    6.10 Changing Program Pattern during Program Operation Description The program pattern can be changed during the program operation in Program Parameter Setting Display. Unlike changing during the hold operation, changing the program pattern in Program Parameter Setting Display saves the changed setpoint. However, even if the parameter of the segment in process is changed, it is not reflected in operation.

  • Page 122: Manipulating Control Output During Manual Operation

    6.11 Manipulating Control Output during Manual Operation Operation Direct key method The value specified by the Up and Down arrow keys is output as is. Press the Up arrow key to increase the control output. Press the Down arrow key to decrease the control output. MAN lamp is lit.
  • Page 123 6.11 Manipulating Control Output during Manual Operation Setting Details Parameter Display Name Setting range Menu symbol symbol level In manual operation mode, you can use the direct key method or the SET/ENT key method to control the output value. (Note) Direct key method Manual output The value specified by the MAN.T operation type Up and Down arrow keys is output as is.

  • Page 124: Releasing On-State (Latch) Of Alarm Output

    6.12 Releasing On-State (Latch) of Alarm Output Description Alarm latch can be released by any of the following. (1) User function key (RUN, RST, PTN, MODE) (2) Communication (3) Contact input For the switching operation by using the above, the last switching operation is performed. Releasing the alarm latch function releases all of the latched alarm outputs.
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  • Page 126: Chapter 7 Input (Pv, Remote, And Auxiliary Analog) Functions

    Chapter 7 Input (PV, Remote, and Auxiliary Analog) Functions 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input 7.1.1 Setting Input Type, Unit, Range, Scale, and Decimal Point Position Description The figure below describes the case of PV input. The remote input and auxiliary analog input can be set in the same way. Example of Temperature Input The figure below is an example of setting Type K thermocouple and a measurement range of 0.0 to 800.0 ºC.
  • Page 127 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input Setting Details Parameter Display Name Setting range Menu symbol symbol level OFF: Disable K1: -270.0 to 1370.0 ºC / -450.0 to 2500.0 ºF K2: -270.0 to 1000.0 ºC / -450.0 to 2300.0 ºF K3: -200.0 to 500.0 ºC / -200.0 to 1000.0 ºF J: -200.0 to 1200.0 ºC / -300.0 to 2300.0 ºF T1: -270.0 to 400.0 ºC / -450.0 to 750.0 ºF T2: 0.0 to 400.0 ºC / -200.0 to 750.0 ºF...
  • Page 128 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input (Continued) Parameter Display Name Setting range Menu symbol symbol level Depends on the input type. - For temperature input - Set the temperature range Maximum value of PV EASY that is actually controlled. input range (RL<RH) - For voltage / current input - Set the range of a voltage / current signal that is applied.
  • Page 129 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input Parameter Display Name Setting range Menu symbol symbol level Minimum value of PV EASY input scale Minimum value of RSP EASY remote input range -19999 to 30000, (SL<SH), (Scaling) | SH - SL | ≤ 30000 Minimum value of AIN2 EASY AIN2 aux. analog input scale Minimum value of AIN4 EASY AIN4 aux.

  • Page 130: Setting Burnout Detection For Input

    7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input 7.1.2 Setting Burnout Detection for Input Description The input value when input burnout occurs can be determined. The input value is 105.0% of the input range when the upscale is set, and -5.0% of the input range when the downscale is set. Burnout detection is activated for TC, RTD, and standard signal (0.4–2 V or 1–5 V). For standard signal, burnout is determined to have occurred if it is 0.1 V or less for the range of 0.4–2 V and 1–5V, or if it is 0.4 mA or less for the range of 4–20 mA.

  • Page 131: Setting Reference Junction Compensation (Rjc) Or External Reference

    External Reference Junction Compensation (ERJC) For TC input, a temperature compensation value for external device can be set. The external RJC can be used only when RJC = OFF. UP55A Terminal block Compensating lead wire Furnace UP55A...

  • Page 132: Correcting Input Value

    7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input 7.1.4 Correcting Input Value (1) Setting Bias and Filter Description PV Input Bias The PV input bias allows bias to be summed with input to develop a measured value for display and control use inside the controller. This function can also be used for fine adjustment to compensate for small inter- instrument differences in measurement reading that can occur even if all are within the specified instrument accuracies.
  • Page 133 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input Setting Details Parameter Display Name Setting range Menu symbol symbol level -100.0 to 100.0% of PV PV input bias EASY input range span (EUS) PV input filter EASY OFF, 1 to 120 s Parameter Display Name Setting range Menu symbol symbol level PV analog input bias RSP analog input bias -100.0 to 100.0% of each A.BS...

  • Page 134: Setting Square Root Extraction And Low Signal Cutoff Point

    7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input (2) Setting Square Root Extraction and Low Signal Cutoff Point Description This calculation is used to convert, for example, a differential pressure signal from a throttling flow meter such as an orifice and nozzle into a flow-rate signal. There is no hysteresis for low signal cutoff point. Output Output Low signal cutoff Low signal cutoff point is variable. point is variable. Input Input Output = Input Output = Input The slope equals “1”...

  • Page 135: Setting 10-Segment Linearizer

    7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input (3) Setting 10-segment Linearizer Description A total of up to four 10-segment linearizers can be used for the input unit and output unit. For the position used by a ten-segment linearizer, see the function block diagram. ► Function block diagram: 8.1 Setting Control Mode (CTLM) ► Output Linearizer: 10.13 Setting 10-segment Linearizer for Output 10-segment Linearizer Bias This function is used to correct an input signal affected by sensor deterioration. The corrected values are obtained by adding the corresponding bias values to each of the 11 points of optionally set input values. When 10-segment linearizer input is A1 or less, B1 is to be added. When 10-segment linearizer input is A11 or more, B11 is to be added.
  • Page 136 7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input Setting Details Parameter Name Display level Setting range Menu symbol symbol OFF: Disable PV: PV analog input RSP: RSP analog input 10-segment AIN2: AIN2 analog input Group 1, 2: STD linearizer AIN4: AIN4 analog input Group 3, 4: PRO selection PVIN: PV input OUT: OUT analog output OUT2: OUT2 analog output RET: RET analog output...

  • Page 137: Setting Ratio Bias/Filter

    7.1 Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input Initial value of eatch control mode Control mode Group-1 PYS Goup-2 PYS Group-3 and -4 PYS Single-loop control Cascade primary-loop control Cascade control Loop control with PV switching Loop control with PV auto-selector PVIN 7.1.5 Setting Ratio bias/filter Description Ratio bias computing performs ratio computation and bias addition for remote setpoints. SP = Remote input x Remote input ratio (RT) + Remote input bias (RBS) Setting Details Parameter...

  • Page 138: Setting Input Sampling Period (Control Period)

    7.2 Setting Input Sampling Period (Control Period) Setting Details Parameter Display Name Setting range Menu symbol symbol level Input sampling period 100: 100 ms (control period) 200: 200 ms 7-13 IM 05P02C41-01EN...

  • Page 139: Using 4-Wire Rtd As Pv Input

    7.3 Using 4-wire RTD as PV Input Description To use the 4-wire RTD, the optional suffix code /DR is required for remote input. Or the optional suffix code /U1 is reauired. Normally, PV terminal input is used as PV. When RSP terminal is used as PV, use the ladder program of LL50A Parameter Setting Software (sold separately) to switch the functions of the PV terminal and RSP terminal.

  • Page 140: Using Larger, Smaller, Average, Or Difference Of Two To Four Inputs As Pv

    7.4 Using Larger, Smaller, Average, or Difference of Two to Four Inputs as PV Description Loop control with PV auto-selector function automatically selects or calculates the larger, smaller, average, or difference of multiple (two to four) inputs and uses the result as PV. The larger, smaller, and average are automatically computed based on the specified number of inputs.

  • Page 141: Setting Remote Input Method

    7.5 Setting Remote Input Method Description There are two methods for remote input: analog input and communication. Decide which to use among two methods in advance. Analog input: Remote setting using external analog signal (RSP terminal) Communication: Remote setting via external communication. Analog input LOCAL RESET REMOTE...

  • Page 142: Adjusting Pv Range For Loop Control With Pv Switching Or Loop Control With Pv Auto-Selector

    Adjusting PV Range for Loop Control with PV Switching or Loop Control with PV Auto-selector Description Loop control with PV switching and Loop control with PV auto-selector need to determine the PV range for control if the measurement ranges of two input signals are different. The figure below is an example of setting PV input range of 0 to 200ºC, RSP terminal input of 100 to 800ºC, and control PV range of 0 to 800ºC.

  • Page 143: Setting Pv Switching Methods Of Loop Control With Pv Switching

    7.7 Setting PV Switching Methods of Loop Control with PV Switching Description PV switching method of Loop control with PV switching can be set when the control mode is Loop control with PV switching. ► Block diagram of Loop control with PV switching: 8.1.4 Loop Control with PV Switching, Heating/cooling Loop Control with PV Switching, and Position Proportional Loop Control with PV Switching Input 1: PV terminal input Input 2: RSP terminal input...
  • Page 144 7.7 Setting PV Switching Methods of Loop Control with PV Switching Switching within the Temperature Range (High-temperature side) (Parameter PV.2C=3) This method automatically switches PV within the range of input switching PV high limit and low limit. It should be selected in case where a sudden change in PV must be avoided. PV rising process Input 2 (High-temperature side) PV.HL PV.LL Input 1...
  • Page 145 7.7 Setting PV Switching Methods of Loop Control with PV Switching Switching at the Input Switching PV High Limit (Parameter PV.2C=1) This method automatically switches two inputs at switching point (input switching PV high limit) It should be selected in case where a sudden change in PV is allowed. Control output will change smoothly (i.e., without any bumps) when PV switches. Hysteresis (0.5% of PV range span) is provided around the switching point.
  • Page 146 7.7 Setting PV Switching Methods of Loop Control with PV Switching Switching by Contact Input (Parameter PV.2C=2) This method switches two inputs by contact input ON/OFF. When the contact input is OFF, PV = Input 1 (low-temperature side). When the contact input is ON, PV = Input 2 (high-temperature side). Input 2 (High-temperature side) Input 1 (Low-temperature side) Time Input 1 Input 2 Input 1 Input 2...
  • Page 147 Blank Page...

  • Page 148: Chapter 8 Control Functions

    Chapter 8 Control Functions 8.1 Setting Control Mode (CTLM) 8.1.1 Single-loop Control, Single-loop Heating/cooling Control, and Single- loop Position Proportional Control Setting Details Parameter Name Display level Setting range Menu symbol symbol SGL: Single-loop control CAS1: Cascade primary-loop control CAS: Cascade control CTLM Control mode PVSW: Loop control with PV switching PVSEL: Loop control with PV auto- selector CAUTION • Some parameters will be initialized if the control mode (CTLM) is changed.

  • Page 149: Single-Loop Control Function Block Diagram

    n Single-loop Control Function Block Diagram (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when optional suffix code /R1. optional suffix code /R1. DI41 to DI45 are equipped when optional suffix code /X4. (for Standard model) (for Standard model) Remote input can be used when Communication Equipped as standard...
  • Page 150 Output limiter OH, OL Input error preset output Normal When sensor burnout occurs Manual preset output MPON Manual operation Output limiter OH, OL OLMT AUTO Preset output RESET RESET/RUN switch DO11 to DO15 are assinged PV event 4 to 8, and DO31 to * After the control output terminal is specified by the parameter OT, DO35 are assinged Time event Output terminal assignment...

  • Page 151: Single-Loop Heating/Cooling Control Function Block Diagram

    n Single-loop Heating/cooling Control Function Block Diagram (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when optional suffix code /R1. optional suffix code /R1. DI41 to DI45 are equipped when optional suffix code /X4. (for Standard model) (for Standard model) Remote input can be used when Communication Equipped as standard...
  • Page 152 MPON Manual preset output Manual operation AUTO Heating/cooling computation Manual output is prioritized even if sensor burnout occurs in MAN. Heating-side output limiter Cooling-side output limiter Input error preset output Input error preset output OH, OL OHc, OLc Normal Normal Heating-side preset output When sensor When sensor...

  • Page 153: Single-Loop Position Proportional Control Function Block Diagram

    n Single-loop Position Proportional Control Function Block Diagram (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when optional suffix code /R1. optional suffix code /R1. DI41 to DI45 are equipped when optional suffix code /X4. (for Standard model) (for Standard model) Remote input can be used when Communication Equipped as standard...
  • Page 154 Output limiter OH, OL In Estimating-type position proportional control, the limiter function Input error preset output does not work on output operation. Normal The reverse-signal relay turns on when being limited by low limit. When sensor burnout occurs The direct-signal relay turns on when being limited by high limit. In Manual operation, the relay turns on while the key is pressed.
  • Page 155 8.1 Setting Control Mode (CTLM) Intentionally blank IM 05P02C41-01EN...

  • Page 156: Cascade Primary-Loop Control

    8.1 Setting Control Mode (CTLM) 8.1.2 Cascade Primary-loop Control Setting Details Parameter Display Name Setting range Menu symbol symbol level SGL: Single-loop control CAS1: Cascade primary-loop control CAS: Cascade control CTLM Control mode PVSW: Loop control with PV switching PVSEL: Loop control with PV auto-selector CAUTION • Some parameters will be initialized if the control mode (CTLM) is changed. • When using the ladder program, the control mode cannot be changed. Description Cascade primary-loop control sets up a controller as the primary-loop controller when two controllers are used for Cascade control.

  • Page 157: Cascade Primary-Loop Control Function Block Diagram

    n Cascade Primary-loop Control Function Block Diagram (for Detailed model) (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when Optional suffix code /R1 is necessary. optional suffix code /R1. optional suffix code /A2. (for Standard model) (for Standard model) (for Standard model) Equipped as standard Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 158 Output limiter Input error preset output OH, OL Normal When sensor burnout occurs Manual preset output MPON Manual operation Output tracking input Output limiter OH, OL OLMT AUTO Output limiter OH, OL Preset output Output tracking switch (Tracking at ON) RESET RESET/RUN switch DO31 to DO35 are assinged Time...
  • Page 159 8.1 Setting Control Mode (CTLM) Intentionally blank 8-12 IM 05P02C41-01EN...

  • Page 160: Cascade Control, Cascade Heating/Cooling Control, And Cascade Position Proportional Control

    8.1 Setting Control Mode (CTLM) 8.1.3 Cascade Control, Cascade Heating/cooling Control, and Cascade Position Proportional Control Setting Details Parameter Display Name Setting range Menu symbol symbol level SGL: Single-loop control CAS1: Cascade primary-loop control CTLM Control mode CAS: Cascade control PVSW: Loop control with PV switching PVSEL: Loop control with PV auto- selector CAUTION • Some parameters will be initialized if the control mode (CTLM) is changed.

  • Page 161: Cascade Control Function Block Diagram

    n Cascade Control Function Block Diagram (for Detailed model) For the model with optional suffix code /U1: (for Detailed model) Remote input can be used when Remote input with direct input DI16 is equipped when optional suffix code /A2. (E1-terminal area) can be used (for Detailed model) optional suffix code /R1.
  • Page 162 Output limiter OH, OL Input error preset output Normal When Loop-2 sensor burnout occurs ** Loop-2 parameters. Manual preset output MPON Manual operation Output limiter OH, OL OLMT CAS, AUTO Preset output RESET RESET/RUN switch * After the control output terminal is specified by the parameter OT, Output terminal assignment other current output terminals can be used as retransmission output.

  • Page 163: Cascade Heating/Cooling Control Function Block Diagram

    n Cascade Heating/cooling Control Function Block Diagram (for Detailed model) (for Detailed model) For the model with optional suffix code /U1: DI16 is equipped when Remote input can be used when Remote input with direct input optional suffix code /R1. optional suffix code /A2.
  • Page 164 Manual preset output MPON Manual operation CAS, AUTO Heating/cooling computation Manual output is prioritized even if sensor burnout occurs in MAN. ** Loop-2 parameters. Heating-side output limiter Cooling-side output limiter Input error preset output Input error preset output OH, OL OHc, OLc Normal Normal...

  • Page 165: Cascade Position Proportional Control Function Block Diagram

    n Cascade Position Proportional Control Function Block Diagram (for Detailed model) For the model with optional suffix code /U1: (for Detailed model) Remote input can be used when DI16 is equipped when Remote input with direct input (for Detailed model) optional suffix code /A2.
  • Page 166 In Estimating-type position proportional control, the limiter function Output limiter OH, OL Input error preset output does not work on output operation. Normal The reverse-signal relay turns on when being limited by low limit. When Loop-2 sensor burnout occurs The direct-signal relay turns on when being limited by high limit. In Manual operation, the relay turns on while the key is pressed.
  • Page 167 8.1 Setting Control Mode (CTLM) Intentionally blank 8-20 IM 05P02C41-01EN...

  • Page 168: Loop Control With Pv Switching, Heating/Cooling Loop Control With Pv Switching, And Position Proportional Loop Control With Pv Switching

    8.1 Setting Control Mode (CTLM) 8.1.4 Loop Control with PV Switching, Heating/cooling Loop Control with PV Switching, and Position Proportional Loop Control with PV Switching Setting Details Parameter Display Name Setting range Menu symbol symbol level SGL: Single-loop control CAS1: Cascade primary-loop control CAS: Cascade control CTLM Control mode PVSW: Loop control with PV switching PVSEL: Loop control with PV auto-selector CAUTION • Some parameters will be initialized if the control mode (CTLM) is changed. •...

  • Page 169: Loop Control With Pv Switching Function Block Diagram

    n Loop Control with PV Switching Function Block Diagram (for Detailed model) (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when Optional suffix code /R1 is necessary. optional suffix code /A2. optional suffix code /R1. (for Standard model) (for Standard model) (for Standard model) Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 170 Output limiter OH, OL Input error preset output Normal When sensor burnout occurs Sensor burnout occurs when PV or RSP input burnout occurs. However, burnout is not detected if input is not connected. Manual preset output MPON Manual operation Output limiter OH, OL OLMT AUTO...

  • Page 171: Heating/Cooling Loop Control With Pv Switching Function Block Diagram

    n Heating/cooling Loop Control with PV Switching Function Block Diagram (for Detailed model) (for Detailed model) (for Detailed model) DI16 is equipped when Remote input can be used when Optional suffix code /R1 is necessary. optional suffix code /R1. optional suffix code /A2. (for Standard model) (for Standard model) (for Standard model) Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 172 Manual preset output MPON Manual operation AUTO Heating/cooling computation Manual output is prioritized even if sensor burnout occurs in MAN. Heating-side output limiter Cooling-side output limiter Input error preset output Input error preset output OH, OL OHc, OLc Normal Normal When sensor Heating-side preset output When sensor...

  • Page 173: Position Proportional Loop Control With Pv Switching Function Block Diagram

    n Position Proportional Loop Control with PV Switching Function Block Diagram (for Detailed model) (for Detailed model) (for Detailed model) Remote input can be used when DI16 is equipped when Optional suffix code /R1 is necessary. optional suffix code /A2. optional suffix code /R1. (for Standard model) (for Standard model) (for Standard model) Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 174 In Estimating-type position proportional control, the limiter function Output limiter OH, OL does not work on output operation. The reverse-signal relay turns on when being limited by low limit. Input error preset output The direct-signal relay turns on when being limited by high limit. Normal When sensor burnout occurs In Manual operation, the relay turns on while the...
  • Page 175 8.1 Setting Control Mode (CTLM) Intentionally blank 8-28 IM 05P02C41-01EN...

  • Page 176: Loop Control With Pv Auto-Selector, Heating/Cooling Loop Control With Pv Auto-Selector, And Position Proportional Loop Control With Pv Auto-Selector

    8.1 Setting Control Mode (CTLM) 8.1.5 Loop Control with PV Auto-selector, Heating/cooling Loop Control with PV Auto-selector, and Position Proportional Loop Control with PV Auto- selector Setting Details Parameter Display Name Setting range Menu symbol symbol level SGL: Single-loop control CAS1: Cascade primary-loop control CAS: Cascade control CTLM Control mode PVSW: Loop control with PV switching PVSEL: Loop control with PV auto-selector CAUTION • Some parameters will be initialized if the control mode (CTLM) is changed. •...

  • Page 177: Loop Control With Pv Auto-Selector (2 Inputs) Function Block Diagram

    n Loop Control with PV Auto-selector (2 inputs) Function Block Diagram (for Detailed model) (for Detailed model) Optional suffix code /R1 is necessary. DI16 is equipped when optional suffix code /R1. DI41 to DI45 are equipped when optional suffix code /X4. (for Standard model) For the model with optional suffix code /DR: Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 178 Output limiter OH, OL Input error preset output Normal When sensor Sensor burnout occurs when PV or RSP input burnout occurs. burnout occurs However, burnout is not detected if input is not conncted. Manual preset output MPON Manual operation Output limiter OH, OL OLMT AUTO...

  • Page 179: Heating/Cooling Loop Control With Pv Auto-Selector (2 Inputs) Function Block Diagram

    n Heating/cooling Loop Control with PV Auto-selector (2 inputs) Function Block Diagram (for Detailed model) (for Detailed model) DI16 is equipped when optional suffix code /R1. Optional suffix code /R1 is necessary. DI41 to DI45 are equipped when optional suffix code /X4. (for Standard model) For the model with optional suffix code /DR: Suffix code: Type 2 = 1 or 4 is necessary.
  • Page 180 Manual preset output MPON Manual operation AUTO Sensor burnout occurs when PV or RSP input burnout occurs. However, burnout is not detected if input Heating/cooling computation Manual output is prioritized even if is not conncted. sensor burnout occurs in MAN. Heating-side output limiter Cooling-side output limiter Input error preset output...

  • Page 181: Position Proportional Loop Control With Pv Auto-Selector (2 Inputs) Function Block Diagram

    n Position Proportional Loop Control with PV Auto-selector (2 inputs) Function Block Diagram (for Detailed model) (for Detailed model) Optional suffix code /R1 is necessary. DI16 is equipped when optional suffix code /R1. (for Standard model) DI41 to DI45 are equipped when optional suffix code /X4. Suffix code: Type 2 = 1 or 4 is necessary. For the model with optional suffix code /DR: (for Standard model) Equipped as standard...
  • Page 182 Output limiter OH, OL In Estimating-type position proportional control, the limiter function Input error preset output does not work on output operation. Normal The reverse-signal relay turns on when being limited by low limit. When sensor The direct-signal relay turns on when being limited by high limit. burnout occurs In Manual operation, the relay turns on while the key is pressed.

  • Page 183: Loop Control With Pv Auto-Selector (4 Inputs) Function Block Diagram

    n Loop Control with PV Auto-selector (4 inputs) Function Block Diagram (for Detailed model) Optional suffix code /R1 is necessary. (for Detailed model) For the model with optional suffix code /U1: DI16 is equipped when Refer to the function block diagram of optional suffix code /R1. Loop control with PV auto-selector (2 inputs). DI26 and DI46 are equipped when Necessary for Loop control with PV auto-selector for 3 inputs or 4 inputs optional suffix code /A2 and /A4.
  • Page 184 Output limiter OH, OL Error preset output Normal When sensor Sensor burnout occurs when PV, RSP, AIN2, or AIN4 input burnout occurs. burnout occurs However, burnout is not detected if input is not conncted. Manual preset output MPON Manual operation Output limiter OH, OL OLMT...

  • Page 185: Heating/Cooling Loop Control With Pv Auto-Selector (4 Inputs) Function Block Diagram

    n Heating/cooling Loop Control with PV Auto-selector (4 inputs) Function Block Diagram (for Detailed model) Optional suffix code /R1 is necessary. (for Detailed model) DI16 is equipped when For the model with optional suffix code /U1: optional suffix code /R1. Refer to the function block diagram of DI26 and DI46 are equipped when Loop control with PV auto-selector (2 inputs).
  • Page 186 Manual preset output MPON Manual operation AUTO Heating/cooling computation Manual output is prioritized even if Sensor burnout occurs when PV, RSP, AIN2, or AIN4 input burnout occurs. sensor burnout occurs in MAN. However, burnout is not detected if input is not conncted. Heating-side output limiter Cooling-side output limiter Input error preset output...

  • Page 187: Position Proportional Loop Control With Pv Auto-Selector (4 Inputs) Function Block Diagram

    n Position Proportional Loop Control with PV Auto-selector (4 inputs) Function Block Diagram (for Detailed model) Optional suffix code /R1 is necessary. (for Detailed model) For the model with optional suffix code /U1: DI16 is equipped when Refer to the function block diagram of optional suffix code /R1. Loop control with PV auto-selector (2 inputs). Necessary for Loop control with PV auto-selector for 3 inputs or 4 inputs DI26 and DI46 are equipped when optional suffix code /A2 and /A4.
  • Page 188 In Estimating-type position proportional control, the limiter function does not Output limiter OH, OL work on output operation. Input error preset output The reverse-signal relay turns on when being limited by low limit. The direct-signal relay turns on when being limited by high limit. Normal When sensor burnout occurs...

  • Page 189: Setting Control Type (Cnt)

    8.2 Setting Control Type (CNT) The following table shows combination of Standard type, Heating/cooling type, Position proportional type and control type (CNT). Suffix code: Type 1 Control type Heating/cooling Position Standard type type proportional type PID control √ √ √ ON/OFF control √ √ (1 point of hysteresis) ON/OFF control √...

  • Page 190: Pid Control

    8.2 Setting Control Type (CNT) 8.2.1 PID Control Description PID control is a general control using control-related parameters PID. PID should be obtained by adjusting manually or by auto-tunings at SP during program pattern operation, local target setpoint, or remote setpoint. Setting Details Parameter Display Name Setting range Menu symbol symbol level PID: PID control ONOF: ON/OFF control (1 point of hysteresis) Control type EASY...

  • Page 191: On/Off Control (1 Point Of Hysteresis / 2 Points Of Hysteresis)

    8.2 Setting Control Type (CNT) 8.2.2 ON/OFF Control (1 point of hysteresis / 2 points of hysteresis) Description ON/OFF control compares the SP and PV and outputs an on or off signal according to the positive or negative deviation (PV – SP). Hysteresis can be set in the vicinity of the on/off output operating point. If the SP and PV become close and the polarity of the deviation reverses frequently, the on/off output will cycle repeatedly.
  • Page 192 8.2 Setting Control Type (CNT) Setting Details Parameter Display Name Setting range Menu symbol symbol level PID: PID control ONOF: ON/OFF control (1 point of hysteresis) Control type EASY ONOF2: ON/OFF control (2 points of hysteresis) H/C: Heating/cooling control Hysteresis (in ON/OFF control, or Position In ON/OFF control: 0.0 to 100.0% proportional of PV input range span (EUS) control)

  • Page 193: Heating/Cooling Control

    8.2 Setting Control Type (CNT) 8.2.3 Heating/cooling Control Description Heating/cooling control can be used only for Heating/cooling type. In Heating/cooling control, the controller outputs the result of computation after splitting it into heating-purpose and cooling-purpose signals. PID control or ON/OFF control can be selected for each of the heating side and the cooling side. Set the heating-side proportional band to “0”...
  • Page 194 8.2 Setting Control Type (CNT) Positive Dead Band Cooling-side control output (%) Heating-side control output (%) 100% 100% Heating-side control output Cooling-side high limit control output (OH) high limit (OHc) Dead Dead band band (DB) (DB) 100% 100% Control computation output (OUT) Negative Dead Band Cooling-side control output (%) Heating-side control output (%) 100% 100%...
  • Page 195 8.2 Setting Control Type (CNT) When the Heating Side is in ON/OFF Control and the Cooling Side is in PID Control: The following shows the formula and operation example. Output turns on when HOUT = OUT > ( 50% + Other than this case, maintain current state. COUT = ( 50% – – ) × 2 *: OUT: control output, HOUT: heating-side control output, COUT: cooling-side control output, DB: dead band, and HYS: heating-side hysteresis Positive Dead Band...
  • Page 196 8.2 Setting Control Type (CNT) When the Heating Side is in PID Control and the Cooling Side is in ON/OFF Control: The following shows the formula and operation example. HOUT = ( OUT – – 50% ) × 2 Output turns on when HYSc COUT = OUT < ( 50% – – Output turns off when HYSc OUT > ( 50% + Other than these cases, maintain current state.
  • Page 197 8.2 Setting Control Type (CNT) When both the Heating Side and Cooling Side are in ON/OFF Control: The following shows the operation example. Cooling-side hysteresis (HYSc) Neutral (OFF) Heating-side hysteresis (HYS) Positive dead band (DB) Dead Band (DB) In Heating/cooling control, the positive dead band denotes the zone where none of the heating-side and cooling-side outputs are presented. The negative dead band denotes the zone where both of the heating-side and cooling-side outputs are presented. Output (%) Output (%) Cooling-side Heating-side Cooling-side...

  • Page 198: Pd Control (Stable Control In Which A Setpoint Is Not Exceeded)

    8.2 Setting Control Type (CNT) 8.2.4 PD Control (Stable Control in Which a Setpoint is not Exceeded) Description This control type performs control in which integral action (I action) is excluded from PID action. Set the integral time (I or Ic) to OFF. It is useful when stable control in which a setpoint is not exceeded is desired for integral processes in which constant flows are delivered.

  • Page 199: Setting Pid Control Mode (Alg)

    8.3 Setting PID Control Mode (ALG) Description There are two PID control modes: standard PID control mode and fixed-point control mode. Select a PID control computation formula shown in the following table according to the control mode or operation mode. Single-loop Control, Cascade Primary-loop Control, Loop Control with PV Switching, Loop Control with PV Auto-selector Operation mode Program...
  • Page 200 8.3 Setting PID Control Mode (ALG) PV Derivative Type PID (output bump at SP change) PV Derivative Type PID (output bumpless at SP change) Deviation Derivative Type PID The PID control method in which derivative action works for the deviation value = PV – The derivative action works for a SP change, so this method is useful for cases like Cascade secondary-loop control where the SP-following capability is important.

  • Page 201: Switching Pid

    8.4 Switching PID 8.4.1 Switching PID According to Target Setpoint Number (SPNO) Description The segment PID selection selects a group of PID parameters according to switching segment of the program pattern. The segment PID number selection (S.PID) can be set for each segment. For the operation except the program pattern operation, the PID parameter is selected by the PID number which is specified in the parameter L.PID (Local PID number selection).

  • Page 202: Switching Pid According To Pv

    8.4 Switching PID 8.4.2 Switching PID According to PV Description The PID switching according to PV is a function that switches between the groups of PID parameters according to the PV. The maximum number of PID groups to be switched is 8. (Set RP1 to RP7.) This function is useful for reactors in which the chemical reaction gain changes depending on the temperature.

  • Page 203: Switching Pid According To Sp

    8.4 Switching PID 8.4.3 Switching PID According to SP Description The zone PID selection by SP switches between the groups of PID parameters according to the SP. The maximum number of PID groups to be switched is 8. (Set RP1 to RP7) The figure below shows the example of switching the group of PID parameters according to the SP. It shows an example of dividing the PV input range from the maximum value to the minimum value into five zones by reference points 1 to 4. (Set RP1 to RP4.) Maximum value of PV input range...
  • Page 204 8.4 Switching PID Setting Details Parameter Display Name Setting range Menu symbol symbol level 0: Segment PID selection 1: Zone PID selection (selection by PV) Zone PID 2: Zone PID selection (selection selection by target SP) 4: Zone PID selection (selection by SP) 5: Local PID selection 0.0 to 100.0% of PV input range Reference point 1 (EU)

  • Page 205: Switching Pid According To Target Sp

    8.4 Switching PID 8.4.4 Switching PID According to Target SP Description The zone PID selection by target SP switches between the groups of PID parameters according to the target SP. The figure below shows the example of switching the group of PID parameters according to the target SP. It shows an example of dividing the PV input range from the maximum value to the minimum value into five zones by reference points 1 to 4. (Set RP1 to RP4.) Maximum value of PV input range...
  • Page 206 8.4 Switching PID Setting Details Parameter Display Name Setting range Menu symbol symbol level 0: Segment PID selection 1: Zone PID selection (selection by PV) Zone PID 2: Zone PID selection (selection selection by target SP) 4: Zone PID selection (selection by SP) 5: Local PID selection 0.0 to 100.0% of PV input range Reference point 1 (EU)

  • Page 207: Switching Pid According To Deviation (Reference Deviation)

    8.4 Switching PID 8.4.5 Switching PID According to Deviation (Reference Deviation) Description The zone PID selection by deviation switches between the groups of PID parameters according to the amount of deviation. This function is called “reference deviation.” In the fixed point control, if the actual amount of deviation exceeds the setpoint of the reference deviation, the controller automatically changes to the PID parameter group (PID of group R) set for the zone. If the actual amount of deviation becomes smaller than the setpoint of reference deviation, the controller changes to the PID parameter group appropriate for the zone.

  • Page 208: Setting Hysteresis At Time Of Pid Switch

    8.4 Switching PID 8.4.6 Setting Hysteresis at Time of PID Switch Description When the zone PID selection is selected, hysteresis at time of each zone switch can be set. The following shows the operation example of hysteresis at time of zone switch. Reference point 1 Hysteresis 0.5% of PV input range span PID of group 1 PID of group 2 PID of group 1 PID of group 2 Setting Details Parameter Display Name Setting range Menu symbol symbol level Zone PID switching 0.0 to 10.0% of PV input...

  • Page 209: Suppressing Overshoot (Super Function)

    8.5 Suppressing Overshoot (Super Function) Description The Super function monitors the deviation for evidence that there is a danger of overshoot, and on sensing such danger automatically changes the setpoint temporarily to a somewhat lower value (sub-SP). Once the danger of overshoot appears diminished, the function returns the effective SP gradually to the true SP. “Fuzzy ratiocination” techniques are employed in the algorithms used to change the SP to the lower temporary value, and to return it gradually to the true Operation Diagram...
  • Page 210 8.5 Suppressing Overshoot (Super Function) Example of Overshoot Suppression Control for Setpoint Changes Time Time SUPER is not used SUPER is used Example of Overshoot Suppression Control for Ramp-to-soak Transition Sub-SP Time Time SUPER is not used SUPER is used Setting Details Parameter Display Name Setting range Menu symbol symbol level OFF: Disable 1: Overshoot suppressing function (normal mode) 2: Hunting suppressing function Super function EASY (stable mode)

  • Page 211: Suppressing Hunting (Super2 Function)

    8.6 Suppressing Hunting (Super2 Function) Description The Super2 function suppresses the hunting effect of the controller without re-tuning the PID parameters. Hunting means the PV becomes unstable and oscillates around SP. SUPER2 = ON Hunting ● In hunting condition, the Super2 function selects the output from process model as PV signal. ● The process model removes a factor of dead time from the actual process. ● The real process is under the open-loop condition. ● After hunting is suppressed, the Super2 function selects real PV signal, and carry out the standard feedback control.
  • Page 212 8.6 Suppressing Hunting (Super2 Function)) Setting Details Parameter Display Name Setting range Menu symbol symbol level OFF: Disable 1: Overshoot suppressing function (normal mode) 2: Hunting suppressing function Super function EASY (stable mode) TUNE 3: Hunting suppressing function (response mode) 4: Overshoot suppressing function (strong suppressing mode). Note1: In Cascade control, the LP2 lamp is lit while the Loop-2 parameter is displayed.

  • Page 213: Suppressing Integral Action (Anti-Reset Wind-Up)

    Suppressing Integral Action (Anti-reset Wind-up) Description Where there is a large deviation at the start of the control operation, for example, integral outputs are accumulated and the PV exceeds the SP, thereby causing the output to overshoot. To avoid this, the controller provides an anti-reset wind-up function for suppressing an extreme integral output by stopping PID computations.

  • Page 214: Performing Non-Linear Pid Control

    8.8 Performing Non-linear PID Control Description If a deviation (E) is smaller than the non-linear control gap width (GW), it is computed as a proportional added the non-lenear control gain (GG). Proportional Band (CPB) = Proportional Band (P) / GG * | E | ≤ GW / 2 However, CPB is limited by 0.1 to 999.9%. 100% EU(100%) SP=EU(50%)

  • Page 215: Adjusting Auto-Tuning Operation

    8.9 Adjusting Auto-tuning Operation Description Auto-tuning Type “Normal” of auto-tuning type requires a rapidly rising PID constant. This type is useful for processes that allow some overshooting. On the other hand, “stable” of auto-tuning type requires a slowly rising PID constant. Auto-tuning Output Limiter When executing auto-tuning, the control output high and low limits can be set. When the control output low limit >...

  • Page 216: Setting Sp Limiter

    8.10 Setting SP Limiter Description The SP high and low limits can be set to restrict the SP to the operating range between those limits whether in PROG (program), LOC (local), or REM (remote) mode. They works to the SP of all SP groups. In Cascade control, the SP high and low limits can be set for both Loop1 and Loop 2.

  • Page 217: Setting Program Time Unit

    8.11 Setting Program Time Unit Description The program time unit is applied to the segment time (TIME), segment ramp-rate (TM. RT), wait time (WT.TM1 to WT.TM5), time event (T.ON1 to T.ON16 and T.OF1 to T.OF16), and starting time of program operation (S.TM). Setting Details Parameter Display Name...

  • Page 218: Forcing Local Setpoint (Lsp) To Track Program Setpoint Or Remote Setpoint (Sp Tracking)

    8.12 Forcing Local Setpoint (LSP) to Track Program Setpoint or Remote Setpoint (SP Tracking) Description SP tracking function is the function to force the local setpoint (LSP) to track the program setpoint or remote setpoint when the operation mode is switched from program (PROG) or remote (REM) to local (LOC) mode. The function is effective to prevent abrupt PV changes.

  • Page 219: Setting Controller Action At Power On (Restart Mode)

    8.13 Setting Controller Action at Power ON (Restart Mode) Description For details, see Chapter 15, “Power Failure Recovery Processing.” Setting Details Parameter Display Name Setting range Menu symbol symbol level CONT: Continue action set before power failure. (Continue operation mode.) MAN: Start from MAN. (Continue operation mode.) R.MD Restart Mode RESET: Start from AUTO and RESET.

  • Page 220: Setting Time Between Powering On Controller And Starting Control (Restart Timer)

    8.14 Setting Time between Powering on Controller and Starting Control (Restart Timer) Description The time between power on and the instant where controller starts control computation can be set. Operation start time = Operating time of controller initialization after power on. Setting Details Parameter Display Name Setting range Menu symbol symbol level R.TM Restart Timer 0 to 10 s 8-73 IM 05P02C41-01EN...
  • Page 221 Blank Page...

  • Page 222: Chapter 9 Program Pattern Functions

    Chapter 9 Program Pattern Functions 9.1 Setting the Setting Method of Program Pattern The segment setting method refers to an action control method within a segment. The segment setting method is common to all program patterns. Segment time can be selected between the two criteria below. •...

  • Page 223: Setting The Program Pattern Using The Segment Time

    9.1 Setting the Setting Method of Program Pattern 9.1.1 Setting the Program Pattern Using the Segment Time Description The segment time criterion bases segment operation on the target setpoint (TSP) and the segment time (TIME.) The target setpoint is the control target to be attained at segment end, whereas the segment time is the time duration from the start of that segment to the end. n=1 to 99 Final target setpoint ：...

  • Page 224: Setting The Program Pattern Using The Ramp-Rate And Segment Time

    9.1 Setting the Setting Method of Program Pattern 9.1.2 Setting the Program Pattern using the Ramp-rate and Segment Time Description The segment ramp time criterion bases segment operation on the target setpoint (TSP) and the segment ramp-rate (TM.RT.) Ramp time in segment ramp-up or ramp-down is expressed as an amount of change (between target setpoints) per hour or per minute. The unit of time is selected with parameter TMU.
  • Page 225 9.1 Setting the Setting Method of Program Pattern Segment time during ramp-down operations When the target setpoint of the current segment is lower than that of the last segment, ramp-down operations are performed for the current segment. During ramp-down, the amount of change (between target setpoints) per hour or per minute is set with the ramp time parameter TM.RM. Target setpoint of last segment n = 1 to 99 (Start target setpoint if...

  • Page 226: Setting The Program Time Unit

    9.1 Setting the Setting Method of Program Pattern 9.1.3 Setting the Program Time Unit Description The program time unit is applied to the segment time (TIME), segment ramp-rate (TM. RT), wait time (WT.TM1 to WT.TM5), time event (T.ON1 to T.ON16 and T.OF1 to T.OF16), and starting time of program operation (S.TM). Setting Details Parameter Display...

  • Page 227: Pid Selection Method

    9.2 PID Selection Method There are two PID selection methods. One is segment PID number selection and the other is zone PID selection. When segment PID number selection is selected, the PID number is set for each segment, and when zone PID selection is selected, the zone is set and the PID constant is selected. The factory default is zone PID selection. 9.2.1 Segment PID Selection Description Segment PID control automatically switches PID settings to those set for each segment of the program pattern (in programmed operations.) The PID number is set for each segment at the same time as when the program pattern is set.

  • Page 228: Zone Pid Selection

    9.2 PID Selection Method 9.2.2 Zone PID Selection Description Zone PID control automatically switches PID settings according to PV. Zone PID control is used with reactors that change chemical reaction gain according to temperature. For the function and setting ranges, see “8.4 Switching PID.” ► Segment PID Selection: 8.4 Switching PID 9.2.3 Local PID Selection Description When local PID selection is selected, the program works according to the PID group...

  • Page 229: Setting The Program Starting Conditions (Stc)

    9.3 Setting the Program Starting Conditions (STC) 9.3.1 Starting operation at starting target setpoint (SSP) (STC=SSP) Description The start target setpoint is the target setpoint at which programmed operation starts. When selected as the start condition, the target setpoint can be changed from the starting target setpoint (SSP) to the target setpoint (TSP.) This change is made totally independent of PV, using the (TSP - SSP)/TIME ramp.

  • Page 230: Ramp-Prioritized Pv Start (Stc=Ramp)

    9.3 Setting the Program Starting Conditions (STC) 9.3.2 Ramp-prioritized PV start (STC=RAMP) Description Example of a soak segment for segment No. 2 of the control program pattern When ramp-prioritized PV start is the selected start condition, the control program pattern ramp is the start trigger. The control program pattern contains points C1, D1 and E1. The retransmission program pattern will start at the same time as the control program pattern does. For example, if C1 is the selected start point for the control program pattern, C2 will be that for the retransmission program pattern.
  • Page 231 9.3 Setting the Program Starting Conditions (STC) Example of a soak segment for segment No. 3 of the control program pattern When ramp-prioritized PV start is the selected start condition, the control program pattern ramp is the start trigger. The control program pattern contains points A1 to E1. The retransmission program pattern will start at the same time as the control program pattern does. For example, if A1 is the selected start point for the control program pattern, A2 will be that for the retransmission program pattern.
  • Page 232 9.3 Setting the Program Starting Conditions (STC) Example of no soak segment in control program pattern When ramp-prioritized PV start is the selected start condition, the control program pattern ramp is the start trigger. The control program pattern contains points A1 to E1. For some PV, the program advances through the segments up to the point at which the ramp is reversed. When PV is set to point a, the program advances through the segments up to the point A1 at which the ramp is reversed.
  • Page 233 9.3 Setting the Program Starting Conditions (STC) Example of programs with only ramp-up segments When Ramp-prioritized PV start is the selected start condition, the control program pattern ramp is the start trigger. The control program pattern contains points A1 to E1. For some PV, the program advances through the segments up to the point at which the ramp is reversed. The retransmission program pattern will start at the same time as the control program pattern does.

  • Page 234: Time-Prioritized Pv Start (Stc=Time)

    9.3 Setting the Program Starting Conditions (STC) 9.3.3 Time-prioritized PV start (STC=TIME) Description With Time-prioritized PV starts, operation start is triggered by segment time, which sets the time from the PV at program start to the target setpoint (TSP) of segment 1. CAUTION Time-prioritized PV start (STC=TIME) cannot be selected when the segment setting method (SEG.T) is Segment ramp-rate (TM.RT.) The segment ramps are determined by the segment time (TIME.) The control program pattern will start at PV. The retransmission program pattern will start at the SSP.
  • Page 235 9.3 Setting the Program Starting Conditions (STC) Setting Details Parameter Display Name Setting range Menu symbol symbol level 0.0 to 100.0% of PV input range Starting target EASY (EU) setpoint (Setting range: P.RL to P.RH) SSP: Program operation begins PROG with the starting target setpoint. RAMP: Ramp-prioritized PV start Start code EASY TIME: Time-prioritized PV start LSP: Local-mode start RSP: Remote-mode start...

  • Page 236: Starting Operation At Local Target Setpoint (Stc=Lsp)

    9.3 Setting the Program Starting Conditions (STC) 9.3.4 Starting operation at local target setpoint (STC=LSP) Description When selected as the start condition, the target setpoint can be changed from the local target setpoint (LSP) to the target setpoint (TSP.) This change is made totally independent of PV, using the (TSP - LSP)/TIME ramp. Local-mode start (STC=LSP) cannot be selected when the segment setting method (SEG.
  • Page 237 9.3 Setting the Program Starting Conditions (STC) (2) When LSP and SSP are different Setpoint Seg.1 Seg.2 Seg.3 Program pattern for control Local target setpoint (LSP) in Local operation Time Program operation start (LOC → PRG) Seg.: Segment Setting Details Parameter Display Name Setting range Menu symbol symbol level 0.0 to 100.0% of PV input range Starting target EASY (EU)

  • Page 238: Starting Operation At Remote Setpoint (Stc=Rsp)

    9.3 Setting the Program Starting Conditions (STC) 9.3.5 Starting operation at remote setpoint (STC=RSP) Description When selected as the start condition, the target setpoint can be changed from the local target setpoint (LSP) to the target setpoint (TSP.) This change is made totally independent of PV, using the (TSP - RSP)/TIME ramp. Remote-mode start (STC=RSP) cannot be selected when the segment setting method (SEG.T) is Segment ramp-rate (TM.RT.) Setpoint...

  • Page 239: Setting The Wait Functions

    Setting the Wait Functions 9.4.1 Program Wait at Segment End Description Program wait at segment end makes the program wait at segment end if PV has not attained the target setpoint. The program will advance to the next segment the moment that the measured input attains the wait zone. If the measured input does not attain the wait zone within the wait time, the program will advance to the next segment the moment the wait time elapses.
  • Page 240 9.4 Setting the Wait Functions • Operation when the measured input does not attain the wait zone within the wait time If the wait time elapses before the measured input attains the wait zone, the wait state is changed to the operating state and the program advances to the next segment the moment that the wait time elapses. This happens even if the measured input has not attained the wait zone. Upper-side wait zone Lower-side wait zone Though PV has not attained the wait zone, the program advances to the next segment the moment that the wait time elapses.
  • Page 241 9.4 Setting the Wait Functions Setting Details Parameter Display Menu Name Setting range symbol level symbol CONT: Switching for continuation HOLD: Hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). LOC: Local-mode switching (the controller switches to a local setpoint when the segment is completed).

  • Page 242: Program Wait In The Middle Of A Segment

    9.4 Setting the Wait Functions 9.4.2 Program Wait in the Middle of a Segment Description When the wait operation is set so that the program waits in the middle of the segment, the wait state is automatically engaged and the program is delayed if PV drifts outside of a preset wait zone. This wait zone is set with respect to the current target setpoint. If PV returns within the wait zone, the wait state is changed to the operating state and the program resumes running. Wait time (WT.TM1 to WT.TM5) is disabled in the middle of a segment.

  • Page 243: Setting The Segment Repetition

    Setting the Segment Repetition Description Repeat functions enable you to repeat successive segments in a program pattern a multiple number of times. To use the repeat operation, set the repeat cycle start segment number, repeat cycle end segment number and number of repeat cycles. One set of repeat operation can be set for each program pattern.

  • Page 244: Operation With Linked Program Patterns

    9.6 Operation with Linked Program Patterns Description The pattern-link function allows linking multiple patterns and running them as one program pattern. The start code (STC) setting for the link destination applies to the starting target setpoint (SST) for the link destination. When the program starts at the link destination, the start-of-program segment number (SST) becomes disabled.
  • Page 245 9.6 Operation with Linked Program Patterns The following shows an example of linking the program patterns 2 and 5 (pattern-link). However, the start code (STC) is set to RAMP (Ramp-prioritized PV starat.) Setpoint Setpoint Segment 1 Segment 1 JC of segment 6 = PLK.5 Time Time Pattern 2 Pattern 5 Pattern-link Setpoint Time Pattern 2 Pattern 5 When ramp-prioritized PV start is selected, the start code (STC) setting for pattern 5 becomes enabled at the time when pattern 5 starts.
  • Page 246 9.6 Operation with Linked Program Patterns Setting Details Parameter Display Name Setting range Menu symbol symbol level CONT: Switching for continuation HOLD: Hold-on switching (the controller holds the end-of- segment setpoint when the segment is completed, to perform control). LOC: Local-mode switching (the controller switches to a local setpoint when the segment is completed).

  • Page 247: Setting Event Functions

    Setting Event Functions The event functions allow outputting an alarm at a preset time under the process of program operation, or turning on the contact output after a specified time elapses. There are two types of event action. One is PV event and the other is time event. Two types of event action, PV event and time event, can be registered with the program operation, and one type of event action, local event, can be registered with the local operation.

  • Page 248: Pv Event

    9.7 Setting Event Functions 9.7.1 PV Event Description The PV event is a function to output defined PV alarms, deviation alarms and others which are related to the program. If SP tracking is enabled when the program operation is completed, the registered PV event together with the target setpoint will be tracked for local event and the event function will be continued.

  • Page 249: Time Event

    9.7 Setting Event Functions 9.7.2 Time Event Description The time event function allows starting the timer at the time when segment operation starts and turning on the contact output at the time when the set time has elapsed. The on time and off time for the time event are set within the segment time. When the set time is outside the range of the segment time, the event action at the set time is not performed.
  • Page 250 9.7 Setting Event Functions Time event action when start code (STC) is set to ramp-prioritized PV start When operation is started in the middle of the segment by the start code (STC), the event action starts in the event setting state at the time when operation should have started, on the assumption that the set event action has been performed by that time. Setpoint Segment 1 Segment 2...

  • Page 251: Local Event

    9.7 Setting Event Functions 9.7.3 Local Event Description The local event is enabled during local operation. The local event does not have a stand-by action and latch action. The local event action and hysteresis action are the same as the alarm action. ► PV Event, Hysteresis: 11.1 Setting Alarm Type Setting Details Parameter Display...

  • Page 252: Setting The Operation In Segment Switching

    Setting the Operation in Segment Switching Segment end condition can be set for each segment. End condition can be set so that the program advances automatically to the next segment. Use the program parameter “JC” to specify the program segment-end conditions. ► Wait operation: 9.4 Setting the Wait Functions 9.8.1 Switching for continuation (JC=CONT) Description If program continue (JC=CONT) is selected as the segment end condition, the program...
  • Page 253 9.8 Setting the Operation in Segment Switching Setting Details Parameter Display Name Setting range Menu symbol symbol level CONT: Switching for continuation HOLD: Hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). LOC: Local-mode switching (the controller switches to a local setpoint when the segment is completed).

  • Page 254: Hold-On Switching (Jc=Hold)

    9.8 Setting the Operation in Segment Switching 9.8.2 Hold-on switching (JC=HOLD) Description When segment hold (JC=HOLD) is selected as the segment end condition, the program pauses (is placed on hold) at the end of the current segment. While the program is on hold, the HOLD lamp is lit. The program is kept on hold until the hold state is released either by key input or external contact input.
  • Page 255 9.8 Setting the Operation in Segment Switching Setting Details Parameter Display Name Setting range Menu symbol symbol level CONT: Switching for continuation HOLD: Hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). LOC: Local-mode switching (the controller switches to a local setpoint when the segment is completed).

  • Page 256: Local-Mode Switching (Jc=Local)

    9.8 Setting the Operation in Segment Switching 9.8.3 Local-mode switching (JC=LOCAL) Description When the last segment of program operation ends, the state becomes the local operation state. After the program operation ends, the action is performed by the on/off operation of SP tracking (SPT) and junction code (JC) as follows. When zone PID selection is selected, the action is controlled according to zone selection, and when segment PID selection is selected, the action is controlled according to local PID number selection (L.PID).
  • Page 257 9.8 Setting the Operation in Segment Switching When setpoint tracking is OFF At the end of the last segment in the program, the local (constant setpoint) mode is engaged. In this case, a local setpoint that is set in advance is used as the target setpoint. In the local mode, PV events will operate according to the contents of the preset local events.

  • Page 258: Remote-Mode Switching (Jc=Rem)

    9.8 Setting the Operation in Segment Switching 9.8.4 Remote-mode switching (JC=REM) Description When the last segment of program operation ends, the state becomes the remote operation state. After the program operation ends, the action is performed by the on/ off operation of SP tracking (SPT) and junction code (JC) as follows. When zone PID selection is selected, the action is controlled according to zone selection, and when segment PID selection is selected, the action is controlled according to local PID number selection (L.PID).
  • Page 259 9.8 Setting the Operation in Segment Switching When setpoint tracking is OFF The remote setpoint (RSP) is the target setpoint at the time when the program ends. The PV event is enabled according to the local event type and setpoint (L.TY1 to LTY8 and L.EV1 to L.EV8). The time event turns off. With the retransmission program pattern, the local setpoint (LSP) is the target setpoint at the time when program operation ends.

  • Page 260: Segment Switching (The Controller Switches To A Local Setpoint When The Segment Is Completed After Release) (Jc=W.sl1 To W.sl5)

    9.8 Setting the Operation in Segment Switching 9.8.5 Segment switching (the controller switches to a local setpoint when the segment is completed after release) (JC=W.SL1 to W.SL5) Description The stand-by action is performed in the last segment of program operation and the state becomes the local operation state after the stand-by state is released. Setpoint Local operation Local target Program pattern setpoint (LSP) for control (for control) The wait operation works.

  • Page 261: The Segment Is Completed After Release) (Jc=W.sr1 To W.sr5)

    9.8 Setting the Operation in Segment Switching 9.8.6 Segment switching (the controller switches to a remote setpoint when the segment is completed after release) (JC=W.SR1 to W.SR5) Description The stand-by action is performed in the last segment of program operation and the state becomes the remote operation state after the stand-by state is released. However, the controller is in local-mode when burnout occurs. Setpoint Remote operation Program pattern...

  • Page 262: Setting Program Pattern-2 Retransmission

    Setting Program Pattern-2 Retransmission Description The program pattern-2 retransmission function allows creating a program pattern other than the program pattern used for control on the same timeline and retransmitting it. With program pattern-2, the starting target setpoint (SSP) and the final target setpoint (TSP) for each segment can be set and created in the same segment time as that for the control program.

  • Page 263: Setting Starting Time Of Program Operation

    9.10 Setting Starting time of program operation Description The starting time of program operation refers to the time from the start of the program operation (RUN) to the start of the program pattern. The starting time of the program operation (S.TM) can be delayed by the set amount of time. The time that is counted is the time from the time when the operation mode is changed from non-program operation to program operation up to the start of operation.

  • Page 264: Setting The Program Pattern Number Clearance

    9.11 Setting the Program Pattern Number Clearance Description This function allows resetting the program pattern number in Operation Display to 0 when the program operation ends. The controller resets (clears) the program pattern number on the operating display to “0” at the end of program operation.

  • Page 265: Program Pattern End Signal

    9.12 Program Pattern End Signal Description A pattern end signal notifies the outside of the end of a program pattern when the execution of the program pattern ends. The pattern end signal can be output by contact output or via communication. There are one-second, three-second, and five-second pattern end signals. When the program is also forcibly terminated by key operation, contact input, or via communication, the pattern end signal is output.

  • Page 266: Editing The Prgram Pattern

    9.13 Editing the Prgram Pattern 9.13.1 Checking the Number of Remaining Segments Description This allows checking the number of the segments unused in the controller. Setting Details Parameter Display Name Setting range Menu symbol symbol level Number of 0 to 300 or 600 (600 when the ALL.S remaining unused option “/AP” is specified) EDIT segments (Display only) 9.13.2 Checking the Number of Segments in specified pattern...

  • Page 267: Copying A Program Pattern

    9.13 Editing the Program Pattern 9.13.3 Copying a Program Pattern Description This function allows copying a created program pattern and editing it as a new program pattern. Specify the source-of-copying pattern number in the parameter CPY.S and then press the SET/ENTER key. Next, specify the destination-of-copying pattern number in the parameter CPY.D and then press the SET/ETNTER key to perform copying.

  • Page 268: Deleting The Program Pattern

    9.13 Editing the Program Pattern 9.13.5 Deleting the Program Pattern Description This allows specifying the program pattern number to delete. This allows deleting all programs in the controller. ► Clearing all program pattern data: 12.2 Initializing Parameter Settings to Factory Default Values Setting Details Parameter Display Name Setting range Menu symbol symbol level Program pattern 1 to 30 or 99 (99 when the option CLR.P EDIT clearance...

  • Page 269: Synchronized Program Pattern Operation

    9.14 Synchronized Program Pattern Operation 9.14.1 Synchronized Operation During Switching Between Segments Description A synchronized operation during switching between segments can be performed using a wait during switching between segments and a contact I/O. This function can be implemented by registering a wait due to a contact input (parameter WAIT) and a control flag for segment transition (I relay: 4261) in the contact output and using the respective contact I/Os.
  • Page 270 9.14 Synchronized Program Pattern Operation Controller No.1 Setpoint Seg.1 Seg.2 Upper-side wait zone Lower-side wait zone The moment that the PV attains the wait zone, the program advances to the next segment. Time Segment transition is TSP: Final target setpoint inhibited for all the Wait operation Seg.: Segment controllers.
  • Page 271 9.14 Synchronized Program Pattern Operation Setting Details Parameter Display Name Setting range Menu symbol symbol level Set an I relay number of contact input. Set “OFF” to disable the function. Standard terminals DI1: 5025, DI2: 5026, DI3: 5027 E1-terminal area DI11: 5041, DI12: 5042, DI13: 5043, DI14: 5044, DI15: 5045, DI16: 5046 Wait ON/OFF WAIT...

  • Page 272: Synchronized Operation Of Program Pattern Progression

    9.14 Synchronized Program Pattern Operation 9.14.2 Synchronized Operation of Program Pattern Progression Description The synchronized operation of program pattern progression can be performed using a wait within segment interval and a contact I/O. This function can be implemented by registering a switch to HOLD for synchronized program operation (parameter S.HLD) and a wait flag (I flag: 4190) in the contact output and using the respective contact I/Os. The following parameters are available in the wait operation using this function. First group of wait parameters: WT.SW1, WZ.UP1, WZ.LO1 The following figure shows an example of synchronized operation of program pattern...
  • Page 273 9.14 Synchronized Program Pattern Operation Setpoint Controller No.1 Seg.1 Seg.2 Upper-side wait zone Original target setpoint Lower-side wait zone Time Seg.: Segment Wait state → Hold state AL3 contact output (Wait flag) Program progression is inhibited for all the controllers. When each AL3 of all the DI3 contact input controllers goes OFF, the hold (Hold flag)
  • Page 274 9.14 Synchronized Program Pattern Operation Setting Details Parameter Display Name Setting range Menu symbol symbol level Set an I relay number of contact input. Set “OFF” to disable the function. Standard terminals DI1: 5025, DI2: 5026, DI3: 5027 E1-terminal area DI11: 5041, DI12: 5042, DI13: 5043, DI14: 5044, Switch to HOLD DI15: 5045, DI16: 5046 S.HLD...
  • Page 275 Blank Page...

  • Page 276: Chapter 10 Output (Control And Retransmission) Functions

    The pulse width is calculated as follows with the cycle time (control output cycle) at 100%. Control output pulse width = Control output (%) x Cycle time The output type is selected as either the relay/triac output or the voltage pulse output. UP55A Ristricted to the range ON/OFF signal between output high...
  • Page 277 Position proportional output is equipped only with Position proportional type. In position proportional output, valve opening is made proportional to the control computation results. The controller outputs direct and reverse signals (relay) to control motor movement and valve opening. UP55A H (direct) or L (reverse) contact signal Control motor...
  • Page 278 10.1 Setting Control Output Type Setting Details Parameter Display Name Setting range Menu symbol symbol level Control output or Heating-side control output (Lower two digits) 00: OFF 01: OUT terminals (voltage pulse) 02: OUT terminals (current) 03: OUT terminals (relay/triac) 04: OUT2 terminals (voltage pulse) 05: OUT2 terminals (current) 06: OUT2 terminals (relay/triac) Output type EASY...
  • Page 279 10.1 Setting Control Output Type Heating/cooling Control Output of Heating/cooling Type The figure below shows an example of setting the current output of the OUT terminal to the heating-side control output terminal and type, and setting the relay output of the OUT2 terminal to the cooling-side control output terminal and type. Heating side: Set “02”...

  • Page 280: Setting Control Output Cycle Time

    10.2 Setting Control Output Cycle Time Description Cycle time is the basic cycle period for a signal full cycle of ON/OFF operation for a relay/triac or voltage pulse output. Reducing cycle time results in faster cycling and finer control. In contrast, reducing the ON/OFF period also reduces relay life. For relay output, set the control output cycle time to 30 to 200 seconds according to the process speed.

  • Page 281: Setting Limiter To Control Output

    10.3 Setting Limiter to Control Output Description Control output high and low limits can be set to restrict the control output to the operation range between those limits. The output limiter is prepared for each PID group, and works according to the selected PID group. This, however, excludes preset output in RESET mode.

  • Page 282: Disabling Output Limiter In Man Mode

    10.4 Disabling Output Limiter in MAN mode Description Output limiter can be released when in MAN mode. However, cannot be released when in Heating/cooling control. Note that the output bump is caused if the operation mode is changed from MAN to AUTO while the control output is out of the range between the control output high limit (OH) and control output low limit (OL).

  • Page 283: Setting Velocity Limiter To Control Output

    10.5 Setting Velocity Limiter to Control Output Description Output velocity limiter prevents the control output signal from changing suddenly in order to protect the control valves (or other actuators) and controlled process. The output velocity limiter does not work in MAN or RESET mode or when input burnout or A/D error occurs.

  • Page 284: Reducing 4-20 Ma Current Output To 0 Ma (Tight Shut Function)

    10.6 Reducing 4-20 mA Current Output to 0 mA (Tight Shut Function) Description Tight shut function fully closes the control valve (or other actuators) (i.e., so that output is zero) beyond its positioner dead band. When the output low limit is set to “SD,” the output is as follows in MAN or AUTO mode. •...

  • Page 285: Setting On/Off Control Hysteresis

    10.7 Setting ON/OFF Control Hysteresis Description In ON/OFF control, since the only two possible output states are ON and OFF, the control output cycles are as shown in the figure below. ON/OFF becomes quite narrow, so that if relay output is used, chattering occurs. In this case, the hysteresis should be set wider to prevent relay chattering and for the service life of the relay.
  • Page 286 10.7 Setting ON/OFF Control Hysteresis Setting Details Parameter Display Name Setting range Menu symbol symbol level Hysteresis (in ON/OFF In ON/OFF control: 0.0 to control, or Position 100.0% of PV input range proportional control) span (EUS) Heating-side ON/OFF EASY In Heating/cooling control control hysteresis or Position proportional (in Heating/cooling control: 0.0 to 100.0% control)

  • Page 287: Canceling Offset Of Pv And Sp (Manual Reset)

    10.8 Canceling Offset of PV and SP (Manual Reset) Description Manual reset can be used when the integral action is disabled. When the integral action is disabled, there will be an offset of PV and SP. Manual reset cancels this offset. The manual reset value equals the output value when PV = SP is true. Setting Details Parameter Display...

  • Page 288: Setting Hysteresis And Dead Band For Heating/Cooling Control Output

    10.9 Setting Hysteresis and Dead Band for Heating/ cooling Control Output Description In Heating/cooling control, the positive dead band denotes the zone where none of the heating-side and cooling-side outputs are presented. The negative dead band denotes the zone where both of the heating-side and cooling-side outputs are presented. The following shows the case when both the heating side and cooling side are ON/OFF control. Cooling-side hysteresis (HYSc) Neutral (OFF) Heating-side hysteresis (HYS) Positive dead band The following shows the case when both the heating side and cooling side are PID control.
  • Page 289 10.9 Setting Hysteresis and Dead Band for Heating/cooling Control Output Setting Details Parameter Display Name Setting range Menu symbol symbol level Hysteresis (in ON/OFF In ON/OFF control: 0.0 to control, or Position 100.0% of PV input range proportional control) span (EUS) Heating-side ON/OFF EASY In Heating/cooling control control hysteresis or Position proportional (in Heating/cooling control: 0.0 to 100.0% control)

  • Page 290: Setting Hysteresis And Dead Band For Position Proportional Control Output

    10.10 Setting Hysteresis and Dead Band for Position Proportional Control Output Description To prevent excessively frequent operation of the motor and relays, a dead band is provided between two relay output operating points, and hysteresis is provided for each relay output. If position signal differs from the control computation output by less than the dead band value, neither the “direct”...

  • Page 291: Setting Retransmission Output Terminal, Type, And Scales

    10.11 Setting Retransmission Output Terminal, Type, and Scales Description The OUT (O1RS) and OUT2 (O2RS) terminals can be used as retransmission output when control output is not assigned to them. Confirm the output type selection (OT) before setting the retransmission output. The range can be changed. ► Control output terminal: 10.1 Setting Control Output Type ► Current output range: 10.14 Changing Current Output Range Minimum value of...
  • Page 292 10.11 Setting Retransmission Output Terminal, Type, and Scales (Continued) Parameter Display Name Setting range Menu symbol symbol level Maximum When RTS = PV1, SP1, PV2, SP2, value of TSP1, TSP2, PV, RSP, AIN2, or AIN4, retransmission RTL + 1 digit to 30000 output scale of -19999 to RTH - 1 digit Decimal point position: When RTS=PV1, SP1, or TSP1, decimal point position is same as...
  • Page 293 (When opening or closing a valve by key operation in manual mode opration, the transmission output becomes -5.0 %.) Setpoint RSP: Can be used when equipped with remote input. Setpoints AIN2 and AIN4: Can be used when the UP55A suffix code: Type 2 = 4. Parameters and Corresponding Terminals RTS, RTH, RTL...

  • Page 294: Setting Preset Output Value

    10.12 Setting Preset Output Value 10.12.1 Setting Output Value in RESET Mode (Preset Output) Description Preset output becomes the output when the operation mode is switched from RUN to RESET. The preset output is not limited by the output high and low limits. The preset output is prepared for each PID parameter group, and works according to the selected PID parameter group.

  • Page 295: Setting Output Value When Switched To Man Mode (Manual Preset Output)

    10.12 Setting Preset Output Value 10.12.2 Setting Output Value When Switched to MAN Mode (Manual Preset Output) Description When the operation mode is switched from AUTO to MAN, each of the following can be selected. • The control output takes over the control output as is. • The control output bumps to the manual preset output. When the manual preset output is output, the manual operation is possible after the bump.

  • Page 296: Setting Output Value When Error Occurs (Input Error Preset Output)

    10.12 Setting Preset Output Value 10.12.3 Setting Output Value When Error Occurs (Input Error Preset Output) Description The 0% control output, 100% control output, or input preset output can be selected and output as input error preset output in the following conditions. • The input burnout occurs during operation in AUTO or CAS mode and RUN mode. •...

  • Page 297: Setting 10-Segment Linearizer For Output

    10.13 Setting 10-segment Linearizer for Output Description A total of up to four 10-segment linearizers can be used for the input unit and output unit. For the position used by a 10-segment linearizer, see the function block diagram. ► Function block diagram: 8.1 Setting Control Mode (CTLM) ► 10-segment linearizer input: 7.1.4 (3) Setting 10-segment Linearizer 10-segment Linearizer Biasing This function is used to correct the control output by adding the corresponding bias values to each of the 11 points of optionally set input values. When the 10-segment linearizer input is A1 or less, B1 is added. Moreover, the input is A11 or more, B11 is added.
  • Page 298 10.13 Setting 10-segment Linearizer for Output Setting Details Parameter Name Display level Setting range Menu symbol symbol OFF: Disable PV: PV analog input RSP: RSP analog input AIN2: AIN2 analog input 10-segment Group 1, 2: STD AIN4: AIN4 analog input linearizer Group 3, 4: PRO PVIN: PV input selection OUT: OUT analog output OUT2: OUT2 analog output...

  • Page 299: Changing Current Output Range

    10.14 Changing Current Output Range Description The analog output type can be selected from among 4 to 20, 0 to 20, 20 to 4, or 20 to 0 Setting Details Parameter Display Name Setting range Menu symbol symbol level OUT current output OU.A range 4-20: 4 to 20 mA, OUT2 current output 0-20: 0 to 20 mA, OU2.A...

  • Page 300: Setting Split Computation Output Function

    10.15 Setting Split Computation Output Function Description Split computation output is useful for the case where multiple (up to 3) operating units for switching, for example, hot and cool water are linked for control. There are two characteristics of split computations: V-mode characteristics and Parallel-mode characteristics.
  • Page 301 10.15 Settisng Split Computation Output Function Parallel-mode Characteristics The following explains an example of letting OUT terminal and RET terminal present the Parallel-mode characteristics of split computations. Setting Example OUT terminal RET terminal Control output type/Retransmission output type OT = 00.02 (current) RTS=OUT1 Current output 100% segmental point OU.H=100.0% RET.H=75.0% Current output 0% segmental point...

  • Page 302: Adjusting Motor-Operated Valve Position (Position Proportional Output)

    10.16 Adjusting Motor-operated Valve Position (Position Proportional Output) When performing control using the motor-operated valve position, adjustment of the valve position is necessary. Start of valve position adjustment. Use the feedback input. Move to the estimating type if a feedback input burnout occurs. V.MOD = 1 V.MOD = 0 V.MOD = 2 Control by estimating type Control with Control by estimating type at feedback input error.

  • Page 303: Setting Valve Operation Mode

    10.16 Adjusting Motor-operated Valve Position (Position Proportional Output) 10.16.1 Setting Valve Operation Mode Description Position proportional control monitors the control output signals and the feedback signals from the control valve and regulates to keep the valve opening and the control output signal in agreement. Position proportional control (output) operation mode has feedback type and estimating type.

  • Page 304: Adjusting Valve Position Manually

    10.16 Adjusting Motor-operated Valve Position (Position Proportional Output) 10.16.3 Adjusting Valve Position Manually Description The following procedure describes how to adjust valve position manually. (1) Verify that the wirings are correct. (2) Set the operation mode to MAN. (3) Reset the valve position (Set V.RS=ON). (4) Display the fully-closed valve position setting (V.L), determine the fully-closed position while holding down the Down arrow ( ) key, and press the SET/ENTER key.

  • Page 305: Setting Valve Traveling Time (Estimating Type)

    10.16 Adjusting Motor-operated Valve Position (Position Proportional Output) 10.16.4 Setting Valve Traveling Time (Estimating Type) Description In the estimating type, a traveling time required to fully open the valve from its fully- closed position is set and valve positions are estimated according to the time consumed for valve operation. The valve position estimating type is used when the feedback input of valve positions cannot be obtained.

  • Page 306: Using 15 V Dc Loop Power Supply

    10.17 Using 15 V DC Loop Power Supply Description The 15 V DC loop power supply is a function to supply DC power (14.5 to 18.0 V DC (21 mA DC)) to a 2-wire transmitter. The loop power supply block is isolated from the controller’s internal circuitry. In addition, the block is equipped with a current limiting circuit.
  • Page 307 10.17 Using 15 V DC Loop Power Supply Setting Details Parameter Display Name Setting range Menu symbol symbol level Retransmission OFF: Disable EASY output type of RET PV1: PV SP1: SP Retransmission OUT1: OUT (Valve opening: 0 to O1RS output type of OUT EASY 100 % in Position proportional current output control) LPS: 15 V DC loop power supply PV2: Loop-2 PV...

  • Page 308: Chapter 11 Alarm Functions

    Chapter 11 Alarm Functions 11.1 Setting Alarm Type Description These alarms work irrespective of the operation mode. The alarm-related parameters consist of the alarm type (type, stand-by action, energized/ de-energized, and latch function), PV velocity alarm time setpoint, alarm hysteresis, alarm (On-/Off-) delay timer, and alarm setpoint. In Cascade control, both of Loop 1 and Loop 2 have these parameters. Alarm-related parameter Number of settings Alarm type 8 (number of settings) x 2 (number of loops) PV velocity alarm time setpoint 8 (number of settings) x 2 (number of loops) Alarm hysteresis 8 (number of settings) x 2 (number of loops)
  • Page 309 11.1 Setting Alarm Type PV High Limit Alarm and PV Low Limit Alarm PV high limit alarm output PV high limit Alarm hysteresis alarm setpoint Alarm hysteresis PV low limit alarm setpoint PV low limit alarm output Time Contact type in the figure above: Energized when an event occurs (factory default). SP High Limit Alarm and SP Low Limit Alarm SP high limit alarm output...
  • Page 310 11.1 Setting Alarm Type Deviation High Limit Alarm and Deviation Low Limit Alarm, Deviation(%) High Limit Alarm, Deviation(%) Low Limit Alarm Deviation high limit alarm output Alarm hysteresis Deviation high limit alarm setpoint (positive setpoint) Target setpoint (SP) Deviation low limit alarm setpoint (negative setpoint) Alarm hysteresis Deviation low limit alarm output Time Contact type in the figure above: Energized when an event occurs (factory default). When a negative setpoint is set for the deviation high limit alarm setpoint, the deviation setpoint will be lower than the SP.
  • Page 311 11.1 Setting Alarm Type Deviation within High and Low Limits Alarm, Deviation(%) within High and Low Limits Alarm Deviation within high and low limits alarm output Alarm hysteresis Deviation within high and low limits alarm setpoint Target setpoint (SP) Alarm hysteresis Time Contact type in the figure above: Energized when an event occurs (factory default). Set the alarm setpoint and hysteresis for a deviation(%) within high and low limits as percentages of the setpoint.
  • Page 312 11.1 Setting Alarm Type Target SP Deviation High Limit Alarm and Target SP Deviation Low Limit Alarm, Target SP Deviation(%) High Limit Alarm, Target SP Deviation(%) Low Limit Deviation high limit alarm output Alarm hysteresis Deviation high limit alarm setpoint (positive setpoint) Target SP (SP) Deviation low limit alarm setpoint (negative setpoint) Alarm hysteresis Deviation low limit alarm output Time Contact type in the figure above: Energized when an event occurs (factory default). * Target SP: a set target setpoint.
  • Page 313 11.1 Setting Alarm Type Target SP Deviation within High and Low Limits Alarm, Target SP Deviation(%) within High and Low Limits Alarm Deviation within high and low limits alarm output Alarm hysteresis Deviation within high Target SP and low limits alarm setpoint (SP) Alarm hysteresis Time Contact type in the figure above: Energized when an event occurs (factory default). Set the alarm setpoint and hysteresis for a target SP deviation(%) within high and low limits alarm as percentages of the setpoint.
  • Page 314 11.1 Setting Alarm Type Cooling-side Control Output High Limit Alarm and Cooling-side Control Output Low Limit Alarm Cooling-side Control output high limit alarm output Cooling-side Control output high limit Alarm hysteresis alarm setpoint Cooling-side control output (COUT) Cooling-side Alarm hysteresis Control output low limit alarm setpoint Cooling-side Control output low limit alarm output Time Contact type in the figure above: Energized when an event occurs (factory default).
  • Page 315 11.1 Setting Alarm Type Analog Input RSP High limit Alarm and Analog Input RSP Low Limit Alarm These alarms monitor the input value after the analog input computation process (entrance to the input ladder calculation) is completed. Analog input RSP high limit alarm output Analog input RSP high limit Alarm hysteresis alarm setpoint Analog input Analog input Alarm hysteresis RSP low limit...
  • Page 316 11.1 Setting Alarm Type Analog Input AIN4 High Limit Alarm and Analog Input AIN4 Low Limit Alarm These alarms monitor the input value after the analog input computation process (entrance to the input ladder calculation) is completed. Analog input AIN4 high limit alarm output Analog input AIN4 high limit Alarm hysteresis alarm setpoint Aux. analog (AIN4) input Analog input Alarm hysteresis AIN4 low limit...
  • Page 317 11.1 Setting Alarm Type Feedback Input High Limit Alarm and Feedback Input Low Limit Alarm These alarms can be used only for Position proportional type.. These alarms monitor the feedback input (resistance or current) value. The setting range for these alarms is 0.0 to 100.0%. However, the setting range varies depending on whether the feedback input is a current value (4 to 20 mA) or resistance value (100 Ω to 2.5 kΩ).
  • Page 318 11.1 Setting Alarm Type Fault diagnosis Alarm The function outputs an alarm signal in the following cases. The corresponding event (EV) lamp is lit and the contact output turns on (when the contact type is energized). • Burnout of PV input, RSP remote input, or auxiliary analog input •...
  • Page 319 11.1 Setting Alarm Type Alarm Latch Function The alarm latch function is a function for keeping the alarm output (keeping the alarm output on) after entering the alarm condition (alarm output is turned on) until an order to release the alarm latch is received. The alarm latch function has the following four types of action.
  • Page 320 11.1 Setting Alarm Type Release of Alarm Latch The alarm latch function can be cancelled by the user function key, via communication/ ladder program, or by contact input. Cancelling the alarm latch function cancels all latched alarm outputs. ► Release by user function key: 13.2 Assigning Function to User Function Key ► Release by contact input: 12.1.1 Setting Contact Input Function ► Release via communication: UTAdvanced Series Communication Interface User’s Manual PV high limit alarm setpoint Alarm hysteresis Alarm hysteresis...
  • Page 321 11.1 Setting Alarm Type Setting Details Parameter Display Name Setting range Menu symbol symbol level AL1 to AL8 Alarm-1 to -8 type EASY See the table below. ALRM PV velocity alarm time 00.01 to 99.59 VT1 to VT8 EASY setpoint 1 to 8 (minute.second) Note1: The initial values of the parmeters AL1 to AL8 and VT1 to VT8 are "4". Only AL1 to AL4 and VT1 to VT4 are displayed.
  • Page 322 11.1 Setting Alarm Type The following shows the example of setting PV high limit (01), With stand-by action (1), De-energized (1), and Latch 1 action (1). Symbol Alarm type Stand-by action Energized/de-energized Latch Latch action Energized (0) / Stand-by action Alarm Name (Note 1) de-energized (1) Without (0) / with (1) type Disable 0 / 1 / 2 / 3 / 4 0 / 1 0 / 1 PV high limit...
  • Page 323 11.1 Setting Alarm Type Latch action Energized (0) / Stand-by action Alarm Name (Note 1) de-energized (1) Without (0) / with (1) type Deviation(%) high limit 0 / 1 / 2 / 3 / 4 0 / 1 0 / 1 Deviation(%) low limit 0 / 1 / 2 / 3 / 4 0 / 1 0 / 1 Deviation(%) high and low...

  • Page 324: Setting Number Of Alarm Groups To Use

    11.2 Setting Number of Alarm Groups to Use Description Up to eight alarm groups of alarm type, alarm hysteresis, alarm (On-/Off-) delay timer, and alarm setpoint are available. Unused alarm parameters can be hidden and their functions can be turned off. The initial value of parameter ALNO. is “4.” When ALNO.

  • Page 325: Setting Hysteresis To Alarm Operation

    11.3 Setting Hysteresis to Alarm Operation Description If the On/Off switch of the alarm output is too busy, you can alleviate the busyness by increasing the alarm hysteresis. Hysteresis for PV High Limit Alarm Point of ON/OFF action Output (alarm setpoint) Hysteresis When Setting Hysteresis of 5ºC and 15ºC for PV High Limit Alarm HYS: 5ºC (example) HYS: 15ºC (example) Closed (ON) Closed (ON) Open...

  • Page 326: Delaying Alarm Output (Alarm Delay Timer)

    11.4 Delaying Alarm Output (Alarm Delay Timer) Description The alarm on-delay timer is a function for turning on the alarm when the alarm condition occurs, and the timer starts and the set time elapses. The timer is reset if the alarm condition is removed while the timer is running. No alarm is generated.

  • Page 327: Setting Alarm Output To Control Relay Terminal

    11.5 Setting Alarm Output to Control Relay Terminal Description The control relay terminal can be used for alarm output when it is not used for control output. Setting Details Parameter Display Name Setting range Menu symbol symbol level Same as the setpoint for the OUT relay function contact output function. OR.S selection See 12.2.1, “Setting Function of...

  • Page 328: Setting Alarm Action According To Operation Mode

    11.6 Setting Alarm Action According to Operation Mode Description The alarm action usually functions regardless of operation modes. Setting the alarm mode allows the alarm action to be disabled in RESET or MAN mode. Setting Details Parameter Display Name Setting range Menu symbol symbol level 0: Always active 1: Not active in RESET mode Alarm mode ALRM...

  • Page 329: Setting Heater Break Alarm

    11.7 Setting Heater Break Alarm Description Either of heater break alarm function or heater current measurement function can be selected. Heater Break Alarm Function The heater break alarm function measures the heater current, and outputs the heater break alarm if the current is less than the heater break detecting point. The heater break alarm function can be used only for ON/OFF output (relay output) or for time proportional output (relay output, voltage pulse output).
  • Page 330 11.7 Setting Heater Break Alarm Heater Current Measured Value A measured heater current value can be confirmed by a displayed value on operation display. ► Heater current measured value: 6.1 Monitoring and Control of Operaiotn Displays Heater Break Alarm Delay Timer The delay timer (On-delay timer, Off-delay timer) can be set for the heater break alarm function.
  • Page 331 11.7 Setting Heater Break Alarm Heater Current Measurement Function The heater current value can be confirmed by a displayed value on operation display. ► Heater current measured value: 6.1 Monitoring and Control of Operaiotn Displays The heater break alarm function can be used only for ON/OFF output (relay output), for time proportional output (relay output, voltage pulse output) or for current output.

  • Page 332: Chapter 12 Contact Input/Output Functions

    Chapter 12 Contact Input/Output Functions 12.1 Setting Contact Input Function 12.1.1 Setting Contact Input Function Description The contact input function works by setting the contact input number (I relay) to functions such as the operation mode. This explanation assumes that the contact type is energized. (The function is executed when the contact is turned on) If the power is switched from off to on in the DI on state, the contact state is changed from off to on.
  • Page 333 12.1 Setting Contact Input Function PROG/HOLD Switch (P/H) PROG/HOLD mode can be switched using contact input. (Switch by the rising edge and the falling edge) Contact status Operation Remark OFF→ON PROG – ON→OFF HOLD – PROG/LOCAL(LSP) Switch (P/L) PROG/LOCAL(LSP) mode can be switched using contact input. (Switch by the rising edge and the falling edge) Contact status Operation...
  • Page 334 12.1 Setting Contact Input Function AUTO/MAN Switch (A/M) AUTO/MAN mode can be switched using contact input. (Status switch) Contact status Operation Remark AUTO Switch by keystroke or via communication is disabled. Switch by keystroke or via communication is enabled. LOCAL(LSP)/CAS switch (L/C) In cascade control, LSP/CAS mode can be switched using contact input. (Status switch) Contact status Operation Remark...
  • Page 335 12.1 Setting Contact Input Function LCD Backlight ON/OFF Switch (LCD) LCD backlight ON/OFF can be switched using contact input. (Switch by the rising edge and the falling edge) Contact status Operation Remark OFF→ON Turns off the LCD backlight – ON→OFF Turns on the LCD backlight – Message Display Interruption 1 to 4 (MG 1 to 4) The message set using LL50A Parameter Setting Software can be interrupt-displayed on PV display using contact input.
  • Page 336 12.1 Setting Contact Input Function • Status switch 2 (Operation by keystroke or via communication is disabled.) Contact status Program pattern number PT.B3 PT.B2 PT.B1 PT.B0 A program pattern is selected with the combination of ON and OFF of a contact input. The pattern 11 or later can be selected similarly.
  • Page 337 12.1 Setting Contact Input Function Bit-0 to Bit-3 of PID Number (PN.B0 to PN.B3) The PID number can be switched using contact input. There are two methods to specify a PID number. Change the local PID number selection (L.PID) using in local or remote operation. Change the local PID number selection (L.PID) using in local or remote operation, or proguram operation (when ZON=5.)* When the local PID selection is selected (ZON = 5), the PID group set in the local PID number selection (L.PID) is used, irrespective of the operation mode.
  • Page 338 12.1 Setting Contact Input Function Bit-0 to Bit-2 of Manual Preset Output Number (MP.B0 to MP.B2) The manual preset output number can be switched using contact input. There are two methods to specify a manual preset output number. • Status switch 1 (Operation by keystroke or via communication is enabled depending on the conditions.) Contact status Manual preset output number...
  • Page 339 12.1 Setting Contact Input Function Contact Action Type Operation Description Receiving a contact input signal changes the status to the specified operation, and Status a release changes the status back to the original action. Rising edge Receiving an OFF-to-ON contact input signal changes the status to the specified operation. The minimum detection time is Rising edge the control period + 50 ms.
  • Page 340 Output tracking switch PV switch Latch release LCD backlight ON/OFF switch See the following PVRW PV red/white switch section, "UP55A DI and Setpoint". Message display interruption 1 Message display interruption 2 Message display interruption 3 Message display interruption 4 PT.B0...
  • Page 341 12.1 Setting Contact Input Function UP55A (Standard mdel) DI and Setpoint (I relay number) DI equipped as standard DI symbol Setpoint 5025 5026 5027 Additional DI DI symbol Setpoint DI symbol Setpoint DI symbol Setpoint DI11 5041 – – DI41 5089 DI12 5042 – – DI42 5090 DI13 5043 – – DI43 5091 DI14 5044 –...

  • Page 342: Changing Contact Type Of Contact Input

    12.1 Setting Contact Input Function 12.1.2 Changing Contact Type of Contact Input Description The contact type can set the action direction of contact input assigned to the function. Setting Details Contact Input Equipped as Standard Parameter Display Name Setting range Menu symbol symbol level 0: The assigned function is DI1.D DI1 contact type enabled when the contact input DI2.D DI2 contact type is closed.

  • Page 343: Setting Contact Output Function

    12.2 Setting Contact Output Function 12.2.1 Setting Function of Contact Output Description The contact output function works by setting a status such as an alarm to the contact output. This explanation assumes that the contact type is energized. (The contact is turned on when an event occurs.) Setting Details Contact Output Equipped as Standard Parameter Display Name Setting range Menu symbol symbol level AL1.S AL1 function selection AL2.S AL2 function selection See the following section.
  • Page 344 12.2 Setting Contact Output Function PV Event Status PV event status can be output to the contact output. (The setpoints below are I relay numbers.) ► I relay: UTAdvanced Series Communication Interface (RS-485, Ethernet) User's Manual Setpoint Function PV event PV event status output status 4785 4801 PV event 1 4786 4802 PV event 2...
  • Page 345 12.2 Setting Contact Output Function Alarm Status The alarm status can be output to the contact output. (The setpoints below are I relay numbers.) ► I relay: UTAdvanced Series Communication Interface (RS-485, Ethernet) User's Manual Setpoint Function Alarm output Alarm status status 4321 4353 Alarm 1 4322 4354 Alarm 2 4323 4355 Alarm 3 4325 4357 Alarm 4...
  • Page 346 12.2 Setting Contact Output Function Alarm Latch Status The alarm latch status can be output to another contact output irrespective of the setting of alarm-1 to -8 type (AL1 to AL8). (The setpoints below are I relay numbers.) ► I relay: UTAdvanced Series Communication Interface (RS-485, Ethernet) User's Manual Setpoint Function Alarm output...
  • Page 347 12.2 Setting Contact Output Function Key and Display Status The key and display status can be output to the contact output. (The setpoints below are I relay numbers.) Contact status Setpoint Function 4705 PARAMETER key 4706 DISPLAY key 4707 Right arrow key 4708 Down arrow key 4709 SET/ENTER key 4710 Up arrow key...
  • Page 348 12.2 Setting Contact Output Function System Error Status Contact status Setpoint Function 4529 Heater break alarm 1 status Alarm occurs Normal 4530 Heater break alarm 2 status Alarm occurs Normal 4769 Message display interruption 1 status With interruption Without interruption 4770 Message display interruption 2 status With interruption Without interruption 4771...
  • Page 349 12.2 Setting Contact Output Function System Error Status Contact status Setpoint Function 4001 System data error 4002 Calibration value error 4003 User (parameter) default value error 4005 Setup parameter error 4006 Operation parameter error 4017 Corrupted ladder program Error occurs Normal 4018 Ladder calculation overflow 4019 Ladder program error 4021 Load factor over 100% 4022...

  • Page 350: Changing Contact Type Of Contact Output

    12.2 Setting Contact Output Function 12.2.2 Changing Contact Type of Contact Output Description The contact type can set the action direction of contact output assigned to the function. Setting Details Contact Output Equipped as Standard Parameter Display Name Setting range Menu symbol symbol level 0: When the event of assigned AL1.D AL1 contact type function occurs, the contact AL2.D AL2 contact type output is closed.
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  • Page 352: Chapter 13 Display, Key, And Security Functions

    Chapter 13 Display, Key, and Security Functions 13.1 Setting Display Functions 13.1.1 Setting Active Color PV Display Function The active color PV display function changes the PV display color when an event occurs. Description Link to Alarm The PV display color changes by linking to the alarm 1 or alarm 2. The following is an example of operation linking to alarm 1. Set the alarm-1 type to “PV high limit alarm”...
  • Page 353 13.1 Setting Display Functions Link to PV The PV display color changes by linking to PV. Set the PV color change high limit to “70°C” and the PV color change low limit to “20°C.” PV display color changes from white to red if PV is out of the range. The red-to-white switching action can be set.
  • Page 354 13.1 Setting Display Functions Setting Details Parameter Display Name Setting range Menu symbol symbol level 0: Fixed in white 1: Fixed in red 2: Link to alarm 1 (Alarm OFF: white, Alarm ON: red) 3: Link to alarm 1 (Alarm OFF: red, Alarm ON: white) 4: Link to alarm 1 or 2 (Alarm OFF: white, Alarm ON: red) 5: Link to alarm 1 or 2 (Alarm Active color PV...

  • Page 355: Masking Arbitrary Display Value In Operation Display

    13.1 Setting Display Functions 13.1.2 Masking Arbitrary Display Value in Operation Display Description Display/non-display of the PV display, Setpoint display, and Status display in the Operation Display can be set. Items that you do not want to display can be set to non-display. For example, when the Setpoint display is set to non-display, SP of the SP Display and OUT of the OUT Display are not displayed.

  • Page 356: Registering Select Display (Up To 5 Displays)

    13.1 Setting Display Functions 13.1.3 Registering SELECT Display (Up to 5 Displays) Description Registering frequently changed-operation parameters in the SELECT Display of the Operation Displays will allow you to change parameter settings easily. A maximum of five Displays can be registered. Set the D register number of the parameter you wish to register for the registration to the SELECT Display.

  • Page 357: Changing Event Display

    13.1 Setting Display Functions 13.1.4 Changing Event Display Description The UP55A has eight event (EV) lamps. PV events are assigned to EV1 to EV8 lamps on the front of the controller. Setting Details Parameter Display Menu Name Setting range symbol level symbol Setting range: 4001 to 6304...

  • Page 358: Registering Select Parameter Display (Up To 10 Displays)

    13.1 Setting Display Functions 13.1.5 Registering SELECT Parameter Display (Up to 10 Displays) Description Registering frequently changed operation parameters (change frequency is lower than SELECT Display) in the SELECT Parameter Display will allow you to change parameter settings easily. A maximum of ten Displays can be registered. Set the D register number of the parameter you wish to register for the registration to the SELECT Parameter Display.

  • Page 359: Setting Bar-Graph Display Function

    13.1 Setting Display Functions 13.1.6 Setting Bar-graph Display Function Description The upper and lower bar-graph displays are provided on the front of the controller. PV or OUT can be displayed. Data which can be displayed on Bar-graph display are as follows. OUT, Output Displayed by 10% increment of output 100% Less than 0% More than 100%...
  • Page 360 13.1 Setting Display Functions Degree of Segment Upper bargraph: tenths place digit, lower bargraph: ones place digit Segment 1 Segment 15 Segment 57 Time Event and Alarm Status 9 10 11 12 13 14 15 16 3 Alarm-1 to -4 Time event-1 to -16 Setting Details Parameter Display Name Setting range Menu symbol symbol level...

  • Page 361: Masking Least Significant Digit Of Pv Display

    13.1 Setting Display Functions 13.1.7 Masking Least Significant Digit of PV Display Description With and without least significant digit of the PV in the Operation Display can be set. If the least significant digit is set to none, the value in the least significant can be truncated or rounded. The internal value is not changed depending on whether with or without least significant digit (the value is for display only).

  • Page 362: Setting Economy Mode

    13.1 Setting Display Functions 13.1.8 Setting Economy Mode Description The LCD backlight ON/OFF can be set in the following methods. Setting the LCD backlight to OFF saves energy. User Function Keys The LCD backlight ON/OFF switch can be assigned to the user function key. ► User function key: 13.2 Assigning Function to User Function Key Backlight OFF timer The backlight OFF timer sets the economy mode parameter to ON.

  • Page 363: Selecting The Initial Operation Display That Appears At Power On

    13.1 Setting Display Functions 13.1.9 Selecting the Initial Operation Display that Appears at Power ON Description The initial Operation Display that appears when the power is turned on can be set. Setting Details Parameter Display Name Setting range Menu symbol symbol level SP1: SP Display SP2: Loop-2 SP Display OUT1: OUT Display OUT2: Loop-2 OUT Display HCO: Heating/cooling OUT Display VP: Valve Position Display MV: Position Proportional Computation...

  • Page 364: Setting Message Function

    13.1 Setting Display Functions 13.1.10 Setting Message Function Description Using the message function and turning the contact input on/off, the message registered beforehand can be displayed on PV display by interrupt. The message is registered using LL50A Parameter Setting Software. The messages are limited to 20 alphanumeric characters. A maximum of four messages can be registered.

  • Page 365: Changing Guide Scroll Speed

    13.1 Setting Display Functions 13.1.12 Changing Guide Scroll Speed Description The scroll speed can be changed when the guide for the parameter or menu is displayed. Setting Details Parameter Display Name Setting range Menu symbol symbol level Scroll speed (Slow) 1 to 8 (Quick) DISP 13.1.13 Turning Guide Display ON/OFF Description The guide display that appears when the parameter or the menu is displayed can be switched.

  • Page 366: Setting Brightness And Contrast Adjustment Of Lcd And Display Update Cycle

    13.1 Setting Display Functions 13.1.15 Setting Brightness and Contrast Adjustment of LCD and Display Update Cycle Description The brightness and contrast for PV, Setpoint, Bar-graph, and Status indicator can be adjusted. Brightness ranges for each display can be set. The LCD has a characteristic that the display action becomes late at the low temperature. This can be solved by adjusting the display update cycle (D.CYC).

  • Page 367: Assigning Function To User Function

    13.2 Assigning Function to User Function Description The UP55A has three user function keys on the front panel. Various functions (operation mode switch etc.) can be assigned to the user function key. Press the user function key to perform the assigned function. The User function key is available only on the Operation Display.
  • Page 368 13.2 Assigning Function to User Function Key Setting Details Parameter Display Name Setting range Menu symbol symbol level RUN key action setting RST key action setting See the table below PTN key action setting MODE MODE key action setting Availability Setpoint Function Action MODE Unassigned – √ √ √ √...
  • Page 369 13.2 Assigning Function to User Function Key (Continued) Availability Setpoint Function Action PTN MODE Latch 1 to latch 4 are released every time the user Latch release √ √ √ √ function key is pressed. Pressing the function key during operation displays the first parameter (proportional band) of the currently selected PID parameter group and enables the setting to be changed.

  • Page 370: Setting Security Functions

    13.3 Setting Security Functions 13.3.1 Setting or Clearing the Password Description The password function can prevent inadvertent changes to the parameter settings. If a password is set, the checking is required when moving to the Setup Parameter Setting Display. When the password is verified, can be changed to the Setup Parameter Setting Display.

  • Page 371: Locking (Hiding) Parameter Menu Display

    13.3 Setting Security Functions 13.3.3 Locking (Hiding) Parameter Menu Display Description The parameter menu display lock function hides the following Parameter Menu Displays. Setting Details Parameter Display Name Setting range Menu symbol symbol level [CTL] menu lock [PV] menu lock [RSP] menu lock AIN2 [AIN2] menu lock AIN4 [AIN4] menu lock [MPV] menu lock [OUT] menu lock [HBA] menu lock...
  • Page 372 13.3 Setting Security Functions (Continued) Parameter Display Name Setting range Menu symbol symbol level MODE [MODE] menu lock [CS] menu lock PROG [PROG] menu lock [LOC] menu lock EDIT [EDIT] menu lock [AL] menu lock [SPS] menu lock ALRM [ALRM] menu lock OFF: Display [PVS] menu lock MLOC ON: Nondisplay [PID] menu lock...

  • Page 373: Key Lock

    13.3 Setting Security Functions 13.3.4 Key Lock Description The key lock function locks the key on the front panel to prohibit key operation. It can prohibit the operation mode switch or parameter setting change. Setting Details Parameter Display Name Setting range Menu symbol symbol level DATA Front panel parameter data key lock Front panel RUN key lock OFF: Unlock Front panel RST key lock...

  • Page 374: Prohibiting Writing Via Communication

    13.3 Setting Security Functions 13.3.6 Prohibiting Writing via Communication Description Writing data to each register via all communication methods can be permitted or prohibited. However, writing data via light-loader (front) or maintenance port (upper) is possible using LL50A Parameter Setting Software. Setting Details Parameter Display Name Setting range Menu symbol symbol level...

  • Page 375: Confirmation Of Key And I/O Condition And Version

    13.4 Confirmation of Key and I/O Condition and Version 13.4.1 Confirmation of Key and I/O Condition Description Can be confirm the Key and I/O condition. Setting Details Parameter Display Name Setting range Menu symbol symbol level Key status X000 DI1-DI3 status (equipped as standard) X100 DI11-DI16 status (E1-terminal area) X200 DI21-DI26 status (E2-terminal area) X300 DI31-DI35 status (E3-terminal area) X400...
  • Page 376 13.4 Confirmation of Key and I/O Condition and Version Parameter KEY Displayed digit Description PARAMETER (or PARA) key (0: OFF, 1: ON) DISPLAY (or DISP) key (0: OFF, 1: ON) 1st digit RIGHT arrow key (0: OFF, 1: ON) DOWN arrow key (0: OFF 1: ON) SET/ENTER key (0: OFF, 1: ON) UP arrow key (0: OFF, 1: ON) 2nd digit LEFT arrow key (0: OFF, 1: ON)
  • Page 377 13.4 Confirmation of Key and I/O Condition and Version Parameter X200 Displayed digit Description DI21 status (0: OFF, 1: ON) DI22 status (0: OFF, 1: ON) 1st digit DI23 status (0: OFF, 1: ON) DI24 status (0: OFF, 1: ON) DI25 status (0: OFF, 1: ON) DI26 status (0: OFF, 1: ON) 2nd digit –...
  • Page 378 13.4 Confirmation of Key and I/O Condition and Version Parameter Y000 Displayed digit Description AL1 status (0: OFF, 1: ON) AL2 status (0: OFF, 1: ON) 1st digit AL3 status (0: OFF, 1: ON) – – – 2nd digit – – – – 3rd digit – – – – 4th digit –...
  • Page 379 13.4 Confirmation of Key and I/O Condition and Version Parameter Y300 Displayed digit Description DO31 status (0: OFF, 1: ON) DO32 status (0: OFF, 1: ON) 1st digit DO33 status (0: OFF, 1: ON) DO34 status (0: OFF, 1: ON) DO35 status (0: OFF, 1: ON) – 2nd digit – –...

  • Page 380: Confirmation Of Version

    13.4 Confirmation of Key and I/O Condition and Version 13.4.2 Confirmation of Version Description Can be confirm the version of the controller. Setting Details Parameter Display Name Setting range Menu symbol symbol level MCU version EASY DCU version EASY ECU1 ECU-1 version EASY ECU2 ECU-2 version EASY ECU3 ECU-3 version EASY ECU4 ECU-4 version EASY PARA Parameter version...
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  • Page 382: Chapter 14 Parameter Initialization

    Chapter 14 Parameter Initialization 14.1 Initializing Parameter Settings to Factory Default Values Description Parameter settings can be initialized to the factory default values. The ladder program is also initialized to the factory default. All program patterns can not be cleared during program pattern operation. Can be cleared in RESET mode. Use the key or LL50A Parameter Setting Software to execute it. Note The user setting values (defaults) are not initialized even if the parameter setting values are initialized to the factory default values. Setting Details Parameter Display Name Setting range...

  • Page 383: Registering And Initializing User Default Values

    14.2 Registering and Initializing User Default Values 14.2.1 Registering as User Setting (Default) Values Description The user default values can be registered as parameter default values. The ladder program, the program pattern, and parameter "SEG.T" can not be registered as user default values. Use the LL50A Parameter Setting Software to register user setting (default) values. CAUTION Before registering the user default value, make sure that the user setting value is set to the parameter.

  • Page 384: Remedies If Power Failure Occurs During Operations

    Chapter 15 Power Failure Recovery Processing / Power Frequency Setting / Other Settings 15.1 Remedies if Power Failure Occurs during Operations Description The operation status and remedies after a power failure differ with the length of power failure time: Regardless of the length of power failure time, all functions of the controller cannot be operated for about 10 seconds after recovery. However, the case of instantaneous power failure is excepted.

  • Page 385: Power Frequency Setting

    15.2 Power Frequency Setting Description The power frequency can be set by automatic detection or manually. However, when the /DC option is specified, only manual setting is available. Set the range to the commercial frequency of the installation location. Setting Details Parameter Display Name Setting range Menu symbol...

  • Page 386: Chapter 16 Troubleshooting, Maintenance, And Inspections

    Chapter 16 Troubleshooting, Maintenance, and Inspections 16.1 Troubleshooting 16.1.1 Troubleshooting Flowchart If the Operation Display does not appear after turning on the controller’s power, follow the measures in the procedure below. If a problem appears complicated, contact our sales representative. Is the controller defective? Completely Display I/O signal Communication operation...

  • Page 388: Errors At Power On

    Errors at Power On (Input/output Action) Analog out- Relay output Feedback PV input, Control Retrans- put (control Voltage pulse (control out- input (for Contact Error RSP input, Ladder Control Alarm Contact Communi- computa- mission output, re- output (con- put, position Position (alarm) description and aux. calculation output action input cation...

  • Page 395: Errors During Operation

    Errors during Operation (4) The errors shown below may occur during operation. Parameter Data display Status indicator PV display (Op- that (Operation (Operation Error description Cause and diagnosis Remedy eration Display) displays er- Display) Display) ror details Faulty Undefined Undefined – – Faulty MCU MCU is corrupted. Contact us for repair. Faulty DCU (ROM/RAM Faulty Undefined...
  • Page 396 16.1 Troubleshooting Hexadecimal Display on Setpoint Display (Operation Display) Some error codes are displayed in hexadecimal. When the error occurs, "1" is set on the bit of corresponding error , and the bit data is displayed in hexadecimal. If the setup parameter error or the operation parameter errors occur, it is displayed as follows: Data display Symbol display...
  • Page 397 16.1 Troubleshooting Hexadecimal Display of the Parameter which Shows the Error Details Error confirmation parameters are displayed in hexadecimal. When the error occurs, "1" is set on the bit of corresponding error. Data display 1st digit (hexadecimal) Symbol display 2nd digit (hexadecimal) 3rd digit (hexadecimal) 4th digit (hexadecimal) Parameter PA.ER Displayed digit Description 1st digit...
  • Page 398 16.1 Troubleshooting Parameter OP.ER Displayed digit Description 1st digit Non responding hardware in E1-terminal area Non responding hardware in E2-terminal area Non responding hardware in E3-terminal area – 2nd digit Non responding hardware in E4-terminal area – – – 3rd digit – – Communication error in E3-terminal area –...
  • Page 399 16.1 Troubleshooting Parameter PV1.E Displayed digit Description 1st digit Loop-1 PV input burnout error Loop-1 RSP input burnout error Burnout error when Loop-1 RSP input is used for control – 2nd digit Loop-1 PV input over-scale Loop-1 PV input under-scale – – 3rd digit –...

  • Page 400: Maintenance

    16.2 Maintenance 16.2.1 Cleaning The front panel and operation keys should be gently wiped with a cloth soaked with water and squeezed firmly. CAUTION In order to prevent LCD from static electricity damage, do not wipe with dry cloth. (When LCD is electrified, it returns to normal in several minutes.) Do not use alcohol, benzene, or any other solvents.

  • Page 401: Periodic Maintenance

    16.3 Periodic Maintenance Check the operating condition periodically to use this instrument with good condition. 16-16 IM 05P02C41-01EN...

  • Page 402: Disposal

    16.4 Disposal When disposing of this instrument, arrange for appropriate disposal as industrial waste according to the rules of a country, the area, or a local government. 16-17 IM 05P02C41-01EN...
  • Page 403 Blank Page...

  • Page 404: Chapter 17 Installation And Wiring

    Chapter 17 Installation and Wiring 17.1 Installation Location The instrument should be installed in indoor locations meeting the following conditions: • Instrumented panel This instrument is designed to be mounted in an instrumented panel. Mount the instrument in a location where its terminals will not inadvertently be touched. •...
  • Page 405 17.1 Installation Location Do not mount the instrument in the following locations: • Outdoors • Locations subject to direct sunlight, ultrared rays, ultraviolet rays, or close to a heater Install the instrument in a location with stable temperatures that remain close to an average temperature of 23°C. Do not mount it in locations subject to direct sunlight or close to a heater. Doing so adversely affects the instrument and LCD. •...

  • Page 406: Mounting Method

    17.2 Mounting Method WARNING Be sure to turn OFF the power supply to the controller before installing it on the panel to avoid an electric shock. Mounting the Instrument Main Unit Provide an instrumented panel steel sheet of 1 to 10 mm thickness. After opening the mounting hole on the panel, follow the procedures below to install the controller: Insert the controller into the opening from the front of the panel so that the terminal...

  • Page 407: External Dimensions And Panel Cutout Dimensions

    17.3 External Dimensions and Panel Cutout Dimensions Unit: mm UP55A (approx. inch) (0.43) 65 (2.56) 96 (3.78) Bracket Terminal cover 20 (0.79) Bracket 1 to 10 mm (0.04 to 0.39 inch) (panel thickness) General mounting Side-by-ide close mounting +0.8 – × 117 (4.61) min. +0.03 ([(N-1) 3.78+3.62]...

  • Page 408: Wiring

    2) Wiring work must be carried out by a person with basic electrical knowledge and practical experience. 3) For the wiring cable, the temperature rating is 75 °C or more. UP55A Terminal Block Diagram E4-terminal area E1-terminal area -112...
  • Page 409 17.4 Wiring CAUTION Do not use an unassigned terminal as the relay terminal. Recommended Crimp-on Terminal Lugs (ød ) Recommended tightening torque: 0.6 N·m Applicable wire size: Power supply wiring 1.25 mm or more Applicable terminal lug Applicable wire size mm (AWG#) (ød) 0.25 to 1.65 (22 to 16) 5.5 3.3 Cable Specifications Purpose Name and Manufacturer Power supply, relay contact 600 V Grade heat-resistant PVC insulated wires, JIS C 3317(HIV), 0.9 output...

  • Page 410: Pv Input Wiring

    17.4 Wiring 17.4.2 PV Input Wiring CAUTION 1) Be careful of polarity when wiring inputs. Reversed polarity can damage the UP. 2) Keep the PV input signal line as far away as possible from the power supply circuit and ground circuit. 3) For TC input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.

  • Page 411: Remote (Auxiliary Analog) Input Wiring

    17.4 Wiring 17.4.3 Remote (Auxiliary Analog) Input Wiring CAUTION 1) Be careful of polarity when wiring inputs. Reversed polarity can damage the UP. 2) Keep the remote (auxiliary analog) input signal line as far away as possible from the power supply circuit and ground circuit. 3) For TC input (remote input with direct input), use shielded compensating lead wires for wiring.
  • Page 412 17.4 Wiring Remote Input with Direct Input (Optional suffix code /DR or /U1) (E1-terminal area) TC input Compensating lead wire RSP/DR – Shield Grounding RTD input (3-wire system) RTD input (4-wire system) Shield RSP/DR RSP/DR Shield Grounding Grounding Lead wire resistance per wire of 150 Ω or less. Make the resistance Lead wire resistance per wire of of the three wires equal. 150 Ω...

  • Page 413: Control Output (Relay, Triac, Current, And Voltage Pulse) Wiring

    Functional Reinforced insulation insulation A hazardous A hazardous voltage circuit voltage circuit Reinforced insulation DC Relay Wiring UP55A External DC power supply Relay Diode (Mount it directly to the relay coil UP’s contact Relay terminal (socket).) (Use one with a relay coil rating less than the UP’s contact rating.)
  • Page 414 17.4 Wiring Relay Output (For Standard model) Standard type output (For Standard model) Heating/cooling type or Heating/cooling type heating-side output cooling-side output (For Detailed model) Suffix code of Output (For Detailed model) Suffix code of Output 2 = 1 = “-R” or “-U” “R” or “U” OUT2 Contact rating: 250 V AC, 3 A Contact rating: 250 V AC, 3 A 30 V DC, 3 A (resistance load) 30 V DC, 3 A (resistance load) Note: The control output should always be used with a load of 10 mA or more. Triac Output (for Detailed model) Suffix code of Output 1 = “-T”...

  • Page 415: Valve Position Output And Feedback Input Wiring

    17.4 Wiring 17.4.5 Valve Position Output and Feedback Input Wiring CAUTION 1) Use an auxiliary relay for load-switching if the contact rating is exceeded. 2) Keep the relay output wires and the feedback input wires at least 30 cm apart. 3) The output relay has a limited service life. Be sure to connect a CR filter (for AC) or diode (for DC) to the load.

  • Page 416: Contact Input Wiring

    17.4 Wiring 17.4.6 Contact Input Wiring CAUTION 1) Use a no-voltage contact (relay contact etc.) for external contacts. 2) Use a no-voltage contact which has ample switching capacity for the terminal's OFF voltage (approx. 5V) and ON current (approx 1mA). 3) When using a transistor contact, the voltage at both terminals must be 2 V or less when the contact is ON and the leakage current must be 100 µA or less when it is OFF.
  • Page 417 17.4 Wiring Additional Contact Input According to the UP55A Suffix Codes Suffix codes (for Standard model): Type 2=1 or 4; however, without optional suffix code /DR Optional suffix code (for Detailed model): /R1 Non-voltage contact Transistor contact – +5 V DI16 DI16 Contact rating: 12 V DC, 10 mA or more Contact rating: 12 V DC, 10 mA or more Suffix code (for Standard model): Type 2=2 Optional suffix code (for Detailed model): /X1 Non-voltage contact Transistor contact – +5 V DI11 DI11...
  • Page 418 17.4 Wiring Optional suffix code (for Detailed model): /X2 Non-voltage contact Transistor contact – +5 V DI21 DI21 +5 V DI22 DI22 +5 V DI23 DI23 +5 V DI24 DI24 +5 V DI25 DI25 Contact rating: 12 V DC, 10 mA or more Contact rating: 12 V DC, 10 mA or more Optional suffix code (for Detailed model): /X3 Non-voltage contact Transistor contact...
  • Page 419 17.4 Wiring Optional suffix code (for Detailed model): /W2 No-voltage contact Transistor contact – +5 V DI21 DI21 +5 V DI22 DI22 Contact rating: 12 V DC, 10 mA or more Contact rating: 12 V DC, 10 mA or more Optional suffix code (for Detailed model): /W3 No-voltage contact Transistor contact – +5 V DI31 DI31 +5 V DI32...

  • Page 420: Contact Output Wiring

    17.4 Wiring 17.4.7 Contact Output Wiring CAUTION 1) Use an auxiliary relay for load-switching if the contact rating is exceeded. 2) Connect a bleeder resistor when a small current is used, so that a current exceeding 1 mA can be supplied. 3) The output relay has a limited service life. Be sure to connect a CR filter (for AC) or diode (for DC) to the load.
  • Page 421 17.4 Wiring Suffix code (for Standard model): Type 2≠4 Optional suffix code (for Detailed model): /Y2 DO25 DO24 DO23 DO22 DO21 Transistor contact rating: 24 V DC, 50 mA Additional Contact Output According to the Suffix Codes Suffix code (for Standard model): Type 2=3 Optional suffix code (for Detailed model): /Y1 DO15 DO14 DO13 DO12 DO11 Transistor contact rating: 24 V DC, 50 mA Suffix code (for Standard model): Type 2=3 Optional suffix code (for Detailed model): /Y3 DO35 DO34 DO33 DO32 DO31 Transistor contact rating: 24 V DC, 50 mA 17-18 IM 05P02C41-01EN...
  • Page 422 17.4 Wiring Optional suffix code (for Standard model): /Y4 DO45 DO44 DO43 DO42 DO41 Transistor contact rating: 24 V DC, 50 mA Optional suffix code (for Detailed model): /W1 Optional suffix code (for Detailed model): /W2 DO12 DO22 DO11 DO21 Transistor contact rating: 24 V DC, 50 mA Transistor contact rating: 24 V DC, 50 mA Optional suffix code (for Detailed model): /W3 Optional suffix code (for Detailed model): /W4 DO32 DO42 DO31 DO41...

  • Page 423: Retransmission Output Wiring

    17.4 Wiring 17.4.8 Retransmission Output Wiring When retransmission output is not used for retransmission output, it can be used for 15 V DC loop power supply. The current output range can be changed. OUT2 Shield terminals terminals terminals – Receiver (Recorder etc.) Receiving resistor: Grounding Ω...

  • Page 424: Heater Break Alarm Wiring

    17.4 Wiring 17.4.11 Heater Break Alarm Wiring Heater break alarm can be used for the UP55A with the optional suffix code /HA. Heater break alarm Heater break detection Shield HAL1 Grounding HAL2 Shield Grounding Contact raging: 24 V DC, 50 mA 17-21 IM 05P02C41-01EN...

  • Page 425: Communication Interface Wiring

    17.4 Wiring 17.4.12 RS-485 Communication Interface Wiring Wire as follows for Modbus communication, PC link communication, or ladder communication. Always connect a terminating resistor to the station at the end of the communication line. ► Details of communication parameter settings and communication functions: UTAdvanced Series Communication Interface (RS-485, Ethernet) User's Manual 4-wire Wiring □ ML2- (External) SDB (+)
  • Page 426 RSB (+) RSA (–) Note ML2-x indicates a converter of YOKOGAWA. Other than this, RS232C/RS485 converters can also be used. If another converter is to be used, check the electrical specifications of the converter before using it. 17-23 IM 05P02C41-01EN...

  • Page 427: Coordinated Operation Wiring

    17.4 Wiring 17.4.13 Coordinated Operation Wiring 4-wire Wiring UP (Master) UT (Slave) UT (Slave) SDB (+) RDB (+) RDB (+) (External) (External) Terminating resistor Terminating resistor SDA (–) RDA (–) RDA (–) 220 Ω 1/4 W 220 Ω 1/4 W RDB (+) SDB (+) SDB (+) (External) (External)
  • Page 428 17.4 Wiring Applicable to suffix code (for Applicable to suffix code (for Standard Terminal Standard model): Type 3 = 1; model): Type 2 = 2 symbol however, Type 2 = 3 excluded Applicable to optional suffix code (for above. Applicable to optional suffix code Detailed model): /C4 (for Detailed model): /CH3 RDB (+) RDA (–) SDB (+) SDA (–) 2-wire Wiring UP (Master) UT (Slave) UT (Slave) RSB (+) RSB (+) RSB (+) (External) (External) Terminating resistor Terminating resistor RSA (–) RSA (–) RSA (–)

  • Page 429: Peer-To Peer Communication Wiring

    17.4 Wiring 17.4.14 Peer-to peer Communication Wiring Peer-to-peer communication can be used on ladder program of UP55A. 2-wire Wiring of 4-wire Terminal SDB (+) RDB (+) RDB (+) (External) (External) Terminating resistor Terminating resistor RDA (–) RDA (–) SDA (–) 220 Ω 1/4 W 220 Ω 1/4 W...

  • Page 430: Ethernet Communication Interface Wiring

    17.4 Wiring 17.4.15 Ethernet Communication Interface Wiring *Devices that can be *Devices that can be connected via Ethernet connected via Ethernet Ethernet Straight cable Crossing cable UP55A UP55A UP55A Upper side LED (baud rate) Lower side LED (link activity) Color Amber Color Green 100M bps Linked Unlit 10M bps...
  • Page 431 17.4 Wiring RS-485 communication wiring for the serial gateway function is as follows. 2-wire Wiring of 4-wire Terminal Serial gateway RDB (+) RDB (+) RSB (+) (External) (External) Terminating resistor Terminating resistor RDA (–) RDA (–) RSA (–) 220 Ω 1/4 W 220 Ω 1/4 W SDB (+) SDB (+) SDA (–)

  • Page 432: Profibus-Dp Communication Interface Wiring

    17.4 Wiring 17.4.16 PROFIBUS-DP Communication Interface Wiring (1) Remove the terminal block Hold both ends of the terminal block and pull straight. (2) Connect the wires Recommended length of stripped wire: 7mm Flat-blade screwdriver (3) Connect the terminal block Hold both ends of the terminal block, align with the connector on the UT side, and push the terminal block into the connector.
  • Page 433 17.4 Wiring Number of Pin Singnal name Description +5V bus power RxD/TxD-P Data signal (positive data receive/transmit) RxD/TxD-N Data signal (negative data recive/transmit) DGND Signal ground SHIELD Shield ground Terminating Resister of Bus 390Ω Data line RxD/TxD-P 220Ω Data line RxD/TxD-N 390Ω DGND PROFIBUS-DP communication connector and LED Unlit CHK (red) User profile error Normal Normal.

  • Page 434: Devicenet Communication Interface Wiring

    17.4 Wiring 17.4.17 DeviceNet Communication Interface Wiring (1) Remove the terminal block Hold both ends of the terminal block and pull straight. (2) Connect the wires Recommended length of stripped wire: 7mm Flat-blade screwdriver (3) Connect the terminal block Hold both ends of the terminal block, align with the connector on the UT side, and push the terminal block into the connector.
  • Page 435 17.4 Wiring Number of Pin Singnal name Description Power supply 24V for DeviceNet CAN_H RX/TX + signal DRAIN Shield/drain CAN_L RX/TX - signal Power supply COM for DeviceNet Terminating Resister of Bus (both ends of the trunk line) CAN_H 121Ω CAN_L DeviceNet communication connector and LED (Red) (White) (Blue) (Black) Lit / flashing Unlit CHK (red) User profile error Normal Normal. Communicating successfully (green, lit). Not connected (green, flashing).

  • Page 436: Cc-Link Communication Interface Wiring

    17.4 Wiring 17.4.18 CC-Link Communication Interface Wiring (1) Remove the terminal block Hold both ends of the terminal block and pull straight. (2) Connect the wires Recommended length of stripped wire: 7mm Flat-blade screwdriver (3) Connect the terminal block Hold both ends of the terminal block, align with the connector on the UT side, and push the terminal block into the connector.
  • Page 437 17.4 Wiring Number of Pin Singnal name Description Frame ground Shield TX/RX signal ground RX/TX - signal RS/TX + signal Terminating Resister of Bus (both ends of the trunk line) 110Ω CC-Link communication connector and LED L ERR L RUN Unlit CHK (red) User profile error / address error Normal L ERR (red) Communication failure (CRC error) Normal L RUN (green) Normal. Communicating successfully. No carrier detected. / Connection timeout. Note Use FG as an exclusive ground.

  • Page 438: Power Supply Wiring

    17.4 Wiring 17.4.19 Power Supply Wiring WARNING 1) Wiring work must be carried out by a person with basic electrical knowledge and practical experience. 2) Be sure to turn OFF the power supply to the controller before wiring to avoid an electric shock. Use a tester or similar device to ensure that no power is being supplied to a cable to be connected.

  • Page 439: Attaching And Detaching Terminal Cover

    17.5 Attaching and Detaching Terminal Cover After completing the wiring, the terminal cover is recommended to use for the instrument. Attaching Method (1) Attach the terminal cover to the rear panel (2) The following figure is a mounting image. of the main unit horizontally. When Ethernet, PROFIBUS-DP, DeviceNet or CC-Link communication is specified, cut and use a terminal cover as follows.

  • Page 440: Chapter 18 Parameters

    Chapter 18 Parameters 18.1 Parameter Map Brief Description of Parameter Map Group Display "E1 to E4" and "1 to 8, R" appearing in the parameter map are displayed on Group display (7 segments, 2 digits) while the menu or parameter is displayed. E1: indicates the parameter in E1-terminal area E2: indicates the parameter in E2-terminal area E3: indicates the parameter in E3-terminal area E4: indicates the parameter in E4-terminal area...
  • Page 441 18.1 Parameter Map Function of Each Menu Menu symbol Function Operation mode (PROG/RESET/LOCAL/REM switch, Auto-tuning switch, MODE etc.) The parameters in the menu of the following table indicate the parameters to set the functions necessary for operation. The symbol in parentheses are shown on Group display. Menu symbol Function SELECT parameter...
  • Page 442 18.1 Parameter Map The parameters in the menu of the following table indicate the parameters to set the basic functions of the controller. The symbol in parentheses are shown on Group display. Menu symbol Functions PASS Password setting (Displayed only when the password has been sent.) Menu symbol Functions Control mode, control type, sampling period, segment setting method, program time unit, etc...
  • Page 443 18.1 Parameter Map Operation Setting parameters for the functions necessary for operations. display CS menu is displayed when the SELECT parameter has been registered. Press the key for 3 seconds. MODE PROG EDIT The parameter in PROG is 1 to 30 (99) PTNO.
  • Page 444 18.1 Parameter Map ALRM TUNE ZONE EHY1 EHY2 AT.TY AT.OH EHY8 AT.OL AT.BS HY.UP HY.UP HY.UP … HY.LO HY.LO HY.LO OLMT MPON MPO1 DYN1 MPO5 DYN2 DYN8 HYSc HYSc HYSc DYF1 DYF2 DYF8 TUNE ZONE PPAR PYS1 PYS2 PYS3 PYS4 MODE AT.TY AT.OH AT.OL AT.BS...
  • Page 445 18.1 Parameter Map Operation Setting parameters for the basic functions of the controller display Press the keys for 3 seconds. PASS AIN2 AIN4 Displayed when a password has been set. CTLM P.UNI P.UNI UNIT UNIT UNIT UNIT P.DP P.DP P.RH P.RH (LP2) P.RL P.RL PV.HL...
  • Page 446 18.1 Parameter Map R485 R485 ETHR PROF DNET CC-L HB1.S HB2.S V.AT FILE FILE FILE V.RS CT1.T SCAN SCAN SCAN CT2.T TR.T HDN1 RP.T RP.T V.MOD HDN2 HDF1 HDF2 HB1.D O1RS OU2.H 1.IP3 HB2.D O1RH OU2.L 1.IP4 O1RL RET.H 2.IP1 O2RS RET.L 2.IP2 O2RH OU.A...

  • Page 447: List Of Parameters

    18.2 List of Parameters 18.2.1 Operation Parameters Operation Mode Menu (Menu: MODE) Parameter Display Initial Name Setting range symbol level value ON: Pause Pause/cancel OFF: Cancel release (Program HOLD release of program EASY operation restart) operation Display during program operation. OFF: - Display during program operation. Advance of EASY Set as “ADV = ON”...
  • Page 448 18.2 List of Parameters SELECT Parameter Menu (Menu: CS) Parameter Display Name Setting range Initial value symbol level CS10 to SELECT parameter Setting range of a registered EASY CS19 10 to 19 parameter. Program Pattern Setting Menu (Menu: PROG>PTNO. (=01 to 30 (99 when the option “/AP” is specified)) > SEGNO. (=00)) Parameter Display Name Setting range Initial value symbol level Starting target 0.0 to 100.0% of PV input range EASY P.RL setpoint...
  • Page 449 18.2 List of Parameters Program Pattern Setting Menu (Menu: PROG>PTNO. (=01 to 30 (99 when the option “/AP” is specified)) > SEGNO. (=01 to 99)) Parameter Display Name Setting range Initial value symbol level Final target 0.0 to 100.0% of PV input range (EU) EASY P.RL setpoint (Setting range: P.RL to P.RH) -: Unregistered 0.00 to 999.59 (“hour.minute” or “minute. second”) * Setting available for the parameter Segment time SEG.T=TIME.
  • Page 450 18.2 List of Parameters Program Pattern Setting Menu (Menu: PROG>PTNO. (=01 to 30 (99 when the option “/AP” is specified)) > SEGNO. (=01 to 99)) Parameter Display Name Setting range Initial value symbol level OFF: Disable (Energized) 1: PV high limit, 2: PV low limit, 3: SP high limit, 4: SP low limit, 5: Deviation high limit, 6: Deviation low limit, 7: Deviation high and low limits, 8: Deviation within high and low limits, 9: Target SP high limit,...
  • Page 451 18.2 List of Parameters Local Setting Menu (Menu: LOC) Parameter Display Initial Name Setting range symbol level value Local target 0.0 to 100.0% of PV input range (EU) (Setting EASY P.RL setpoint range: P.RL to P.RH) PID number Set a PID group number to use. selection 1 to 8 L.PID for local- EASY...
  • Page 452 18.2 List of Parameters Alarm Setpoint Setting Menu (Menu: AL) Parameter Display Name Setting range Initial value symbol level These alarms work irrespective of the operation mode. Set a display value of setpoint of PV alarm, SP alarm, deviation Alarm-1 to -8 alarm, output alarm, or velocity A1 to A8 EASY setpoint alarm.
  • Page 453 18.2 List of Parameters Alarm Function Setting Menu (Menu: ALRM) Parameter Display Name Setting range Initial value symbol level The hysteresis setpoint of PV event or Local event is set to the parcentage of EHY1 to Event-1 to -8 0.0 to 100.0%. EHY8 hysteresis The setting value (%) is for the PV input range span or output span.
  • Page 454 18.2 List of Parameters Alarm Function Setting Menu (Menu: ALRM) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level PV velocity VT1 to VT8 alarm time EASY 0.01 to 99.59 (minute.second) 1.00 setpoint 1 to 8 Set a display value of setpoint of hysteresis. -19999 to 30000 (Set a value within the input range.) Alarm-1 to -8 HY1 to HY8...
  • Page 455 18.2 List of Parameters PID Setting Menu (Menu: PID) Parameter Display Name Setting range Initial value symbol level 0.0 to 999.9% Proportional band When 0.0% is set, it operates Heating-side as 0.1%. proportional band EASY 5.0% Heating-side ON/OFF control (in Heating/cooling applies when 0.0% in Heating/ control) cooling control Integral time Heating-side integral OFF: Disable...
  • Page 456 18.2 List of Parameters PID Setting Menu (Menu: PID) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level 0.0 to 999.9% Cooling-side (Cooling-side ON/OFF control EASY 5.0% proportional band applies when 0.0% in Heating/ cooling control) Cooling-side OFF: Disable EASY 240 s integral time 1 to 6000 s Cooling-side OFF: Disable EASY 60 s...
  • Page 457 18.2 List of Parameters Tuning Menu (Menu: TUNE) Parameter Display Name Setting range Initial value symbol level OFF: Disable 1: Overshoot suppressing function (normal mode) 2: Hunting suppressing function (stable mode) Enables to answer the wider characteristic changes Super function EASY compared with response mode. 3: Hunting suppressing function (response mode) Enables quick follow-up and short converging time of PV for...
  • Page 458 18.2 List of Parameters Zone Control Menu (Menu: ZONE) Parameter Display Name Setting range Initial value symbol level 0.0 to 100.0% of PV input range (EU) (RP1 ≤ RP2 ≤ RP3 ≤ RP4 ≤ RP5 ≤ RP6 ≤ RP7) Reference point 1 100.0 % of PV RP1 to RP7 * Set reference points at which to 7 input range switching is carried out between groups of PID constants according to the given temperature zone.
  • Page 459 18.2 List of Parameters 10-segment Linearizer Setting Menu (Menu: PYS1 to PYS4) Parameter Display Name Setting range Initial value symbol level OFF: Disable PV: PV analog input RSP: RSP analog input Group 1, 2: AIN2: AIN2 analog input 10-segment AIN4: AIN4 analog input linearizer selection Group 3, 4: (CTLM: SGL) PVIN: PV input OUT: OUT analog output OUT2: OUT2 analog output RET: RET analog output...

  • Page 460: Setup Parameters

    18.2 List of Parameters 18.2.2 Setup Parameters Control Function Setting Menu (Menu: CTL) Parameter Display Name Setting range Initial value symbol level SGL: Single-loop control CAS1: Cascade primary-loop control CAS: Cascade control PVSW: Loop control with PV switching CTLM Control mode PVSEL: Loop control with PV auto- selector * When using the ladder program, the control mode cannot be changed.
  • Page 461 18.2 List of Parameters PV Input Setting Menu (Menu: PV) Parameter Display Initial Name Setting range symbol level value OFF: Disable K1: -270.0 to 1370.0 (°C) / -450.0 to 2500.0 (°F) K2: -270.0 to 1000.0 (°C) / -450.0 to 2300.0 (°F) K3: -200.0 to 500.0 (°C) / -200.0 to 1000.0 (°F) J: -200.0 to 1200.0 (°C) / -300.0 to 2300.0 (°F) T1: -270.0 to 400.0 (°C) / -450.0 to 750.0 (°F) T2: 0.0 to 400.0 (°C) / -200.0 to 750.0 (°F)
  • Page 462 18.2 List of Parameters PV Input Setting Menu (Menu: PV) (Continued from previous page) Parameter Display Initial Name Setting range symbol level value 0: No decimal place PV input scale 1: One decimal place Depends decimal point EASY 2: Two decimal places on the position 3: Three decimal places input type 4: Four decimal places Maximum Depends value of PV...
  • Page 463 18.2 List of Parameters RSP Setting Menu (Menu: RSP) (E1 terminal area) Parameter Display Name Setting range Initial value symbol level 0.4-2V: 0.400 to 2.000 V 1-5V: 1.000 to 5.000 V 0-2V: 0.000 to 2.000 V RSP remote input EASY 0-10V: 0.00 to 10.00 V 1-5V type 0-125: 0.000 to 1.250 V For option /DR, RSP remote input type is same as PV input type.
  • Page 464 18.2 List of Parameters RSP Input Setting Menu (Menu: RSP) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level 0.0 % of RSP RSP aux. analog -100.0 to 100.0% of RSP input A.BS input range input bias range span (EUS) span RSP aux. analog A.FL OFF, 1 to 120 s input filter OFF: No square root extraction.
  • Page 465 18.2 List of Parameters AIN2 Aux. Analog Input Setting Menu (Menu: AIN2) (E2 terminal area) Parameter Display Name Setting range Initial value symbol level 0.4-2V: 0.400 to 2.000 V 1-5V: 1.000 to 5.000 V AIN2 aux. analog EASY 0-2V: 0.000 to 2.000 V 1-5V input type 0-10V: 0.00 to 10.00 V 0-125: 0.000 to 1.250 V -: No unit C: Degree Celsius AIN2 aux.
  • Page 466 18.2 List of Parameters AIN4 Aux. Analog Input Setting Menu (Menu: AIN4) (E4 terminal area) Parameter Display Name Setting range Initial value symbol level 0.4-2V: 0.400 to 2.000 V 1-5V: 1.000 to 5.000 V AIN4 aux. analog EASY 0-2V: 0.000 to 2.000 V 1-5V input type 0-10V: 0.00 to 10.00 V 0-125: 0.000 to 1.250 V -: No unit C: Degree Celsius AIN4 aux.
  • Page 467 18.2 List of Parameters Input Range/SP Limiter/Input Switch/Input Auto-selector Setting Menu (Menu: MPV) Parameter Display Name Setting range Initial value symbol level -: No unit C: Degree Celsius Control PV input -: No unit Same as PV P.UNI unit --: No unit input unit ---: No unit F: Degree Fahrenheit 0: No decimal place Control PV input 1: One decimal place Depends on...
  • Page 468 18.2 List of Parameters Output Setting Menu (Menu: OUT) Parameter Display Name Setting range Initial value symbol level Control output or Heating-side control output (Lower two digits) 00: OFF 01: OUT terminals (voltage pulse) 02: OUT terminals (current) 03: OUT terminals (relay/triac) 04: OUT2 terminals (voltage pulse) Standard type: 05: OUT2 terminals (current) 00.03 06: OUT2 terminals (relay/triac)
  • Page 469 18.2 List of Parameters Output Setting Menu (Menu: OUT) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level OFF: Disable PV1: PV SP1: SP OUT1: OUT (Valve opening: 0 to 100 % in Position proportional control) LPS: 15 V DC loop power supply PV2: Loop-2 PV SP2: Loop-2 SP OUT2: Loop-2 OUT TSP1: Target SP HOUT1: Heating-side OUT...
  • Page 470 18.2 List of Parameters Output Setting Menu (Menu: OUT) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level Retransmission O1RS output type of OUT Same as RTS current output Maximum value When O1RS = PV1, SP1, PV2, of retransmission SP2, TSP1, TSP2, PV, RSP, AIN2, O1RH output scale of OUT or AIN4, current output O1RL + 1 digit to 30000...
  • Page 471 18.2 List of Parameters Output Setting Menu (Menu: OUT) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level 100% segmental OU.H point of OUT 100.0% current output 0% segmental point OU.L of OUT current 0.0% output 100% segmental OU2.H point of OUT2 100.0% current output -100.0 to 200.0% 0% segmental point OU2.L of OUT2 current 0.0%...
  • Page 472 18.2 List of Parameters RS-485 Communication Setting Menu (Menu: R485) (E3 and E4 terminal area) Parameter Display Name Setting range Initial value symbol level PCL: PC link communication PCLSM: PC link communication (with checksum) LADR: Ladder communication CO-M: Coordinated master station Protocol selection EASY MBRTU MBASC: Modbus (ASCII) MBRTU: Modbus (RTU) CO-M2: Coordinated master station (2-loop mode) P-P: Peer-to-peer communication 600: 600 bps 1200: 1200 bps...
  • Page 473 18.2 List of Parameters Ethernet Communication Setting Menu (Menu: ETHR) (E3 terminal area) Parameter Display Name Setting range Initial value symbol level High-speed EASY OFF, 1 to 8 response mode 9600: 9600 bps Baud rate EASY 19200: 19.2k bps 38400 38400: 38.4k bps NONE: None Parity EASY EVEN: Even EVEN ODD: Odd 0 to 255 IP1 to IP4 IP address 1 to 4 EASY...
  • Page 474 18.2 List of Parameters DeviceNet Communication Setting Menu (Menu: DNET) (E3 terminal area) Parameter Display Name Setting range Initial value symbol level 125K: 125k bps Baud rate EASY 250K: 250k bps 125K 500K: 500k bps Address EASY 0 to 63 9600: 9600 bps Baud rate EASY 19200: 19.2k bps 38400 38400: 38.4k bps FILE Profile number EASY...
  • Page 475 18.2 List of Parameters Key Action Setting Menu (Menu: KEY) Parameter Display Name Setting range Initial value symbol level RUN key action OFF: Disable PROG setting PROG: Switch to PROG (Start of program operation) RST key action RESET RESET: Switch to RESET (Stop of setting program operation) PTN key action LOCAL: Switch to LOCAL(LSP) setting (Start of local-mode operation)
  • Page 476 18.2 List of Parameters Display Function Setting Menu (Menu: DISP) Parameter Display Name Setting range Initial value symbol level 0: Fixed in white 1: Fixed in red 2: Link to alarm 1 (Alarm OFF: white, Alarm ON: red) 3: Link to alarm 1 (Alarm OFF: red, Alarm ON: white) 4: Link to alarm 1 or 2 (Alarm OFF: white, Alarm ON: red) 5: Link to alarm 1 or 2 (Alarm OFF: Active color PV...
  • Page 477 18.2 List of Parameters Display Function Setting Menu (Menu: DISP) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level Bar-graph 1.0 % of PV deviation 0.0 to 100.0% of PV input range span (EUS) input range display band span Setting range: 4001 to 6304 OFF: Disable 4785: Link to PV event-1/local event-1 (Lit when the event occurs) 4786: Link to PV event-2/local event-2 (Lit when the event occurs)
  • Page 478 18.2 List of Parameters Display Function Setting Menu (Menu: DISP) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level Setting range: 4001 to 6304 OFF: Disable 5025 to 5027: Link to DI1-DI3 (Lit when the contact is closed) 5041 to 5046: Link to DI11-DI16 (E1-terminal area) (Lit when the contact is closed) 5057 to 5062: Link to DI21-DI26 (E2-terminal area) (Lit when the contact is closed) 5073 to 5077: Link to DI31-DI35 (E3-terminal...
  • Page 479 18.2 List of Parameters Display Function Setting Menu (Menu: DISP) (Continued from previous page) Parameter Display Initial Name Setting range symbol level value PV display area PV.D ON/OFF Setpoint display SP.D OFF: Nondisplay, ON: Display area ON/OFF Status display STS.D area ON/OFF Scroll speed (Slow) 1 to 8 (Quick) Guide display ON/ OFF: Nondisplay GUID ON: Display SP1: SP Display...
  • Page 480 18.2 List of Parameters Display Function Setting Menu (Menu: DISP) (Continued from previous page) Parameter Display Name Setting range Initial value symbol level Automatically returned to the Operation Display when there has Autoreturn to OP.JP been no keystroke operation for 5 operation display minutes. OFF, ON Least significant OFF: With least significant digit MLSD digital mask of PV ON: Without least significant digit display Method for least MKTP...
  • Page 481 18.2 List of Parameters Key Lock Setting Menu (Menu: KLOC) Parameter Display Name Setting range Initial value symbol level U.SP SP Display lock U.TSP TSP Display lock Remaining U.TM Segment-tim Display lock U.OUT OUT Display lock (Cascade control: ON) Heating/cooling U.HCO OUT Display lock Valve Position U.VP Display lock Position Proportional U.MV Computation Output...
  • Page 482 18.2 List of Parameters Menu Lock Setting Menu (Menu: MLOC) Parameter Display Name Setting range Initial value symbol level [CTL] menu lock [PV] menu lock [RSP] menu lock AIN2 [AIN2] menu lock AIN4 [AIN4] menu lock [MPV] menu lock [OUT] menu lock [HBA] menu lock R485 [R485] menu lock ETHR [ETHR] menu lock PROF [PROF] menu lock...
  • Page 483 18.2 List of Parameters Menu Lock Setting Menu (Menu: MLOC) Parameter Display Name Setting range Initial value symbol level MODE [MODE] menu lock [CS] menu lock PROG [PROG] menu lock [LOC] menu lock EDIT [EDIT] menu lock [AL] menu lock [SPS] menu lock ALRM [ALRM] menu lock OFF: Display [PVS] menu lock ON: Nondisplay [PID] menu lock TUNE...
  • Page 484 18.2 List of Parameters DI Function Registration Menu (Menu: DI.SL) Parameter Display Name Setting range Initial value symbol level Switch to PROG (Start of 5025 program operation) Switch to RESET (Stop 5026 of program operation) Switch to LOCAL(LSP) (Start of local-mode 5027 operation) Switch to REMOTE 5046 PROG/RESET Switch Set an I relay number of PROG/HOLD Switch contact input.
  • Page 485 18.2 List of Parameters DI Function Numbering Menu (Menu: DI.NU) Parameter Display Name Setting range Initial value symbol level Bit-0 of Program PT.B0 EASY 5089 pattern number Bit-1 of Program PT.B1 EASY 5090 pattern number Bit-2 of Program Set an I relay number of contact PT.B2 EASY 5091 pattern number input.
  • Page 486 18.2 List of Parameters DI Setting Menu (Menu: DI.D) (E1 and E4 terminal area) Parameter Display Name Setting range Initial value symbol level DI1.D DIn1 contact type 0: The assigned function is DI2.D DIn2 contact type enabled when the contact input is closed. DI3.D DIn3 contact type 1: The assigned function is DI4.D DIn4 contact type enabled when the contact input is opened.
  • Page 487 18.2 List of Parameters AL1-AL3 Function Registration Menu (Menu: ALM) Parameter Display Name Setting range Initial value symbol level AL1 function Set an I relay number. AL1.S 4801 selection Setting range: 4001 to 6304 AL2 function AL2.S 4802 No function: OFF selection PV event 1: 4801, PV event 2: 4802, AL3 function AL3.S 4803...
  • Page 488 18.2 List of Parameters DO Setting Menu (Menu: DO) (E1 to E4 terminal area) Parameter Display Name Setting range Initial value symbol level DOn1 function Same as AL1.S. DO1.S See left selection DO11=4805, DO12=4806, DOn2 function DO2.S See left DO13=4807, DO14=4809, selection DO15=4810, DOn3 function DO3.S See left DO21=4817, DO22=4818, selection DO23=4819, DO24=4821, DOn4 function DO4.S See left DO25=4822...
  • Page 489 Input error preset * Set preset output value when output the input burnout or ADC error occurs. Manual output is prioritized when the input burnout occurs in MAN. OFF: Works as UP55A in communication of device information response or Response as broadcasting. C.GRN GREEN Series...
  • Page 490 18.2 List of Parameters Initialization Menu (Menu: INIT) Parameter Display Name Setting range Initial value symbol level Initialization to user 12345: Initialization, automatically U.DEF default value returned to "0" after initialization. Initialization to -12345: Initialization, automatically F.DEF factory default value returned to "0" after initialization. 13579: Initialization, automatically Clearing all program P.DEF returned to "0" after initialization. pattern data * Data all deletions in menu [PROG] Error and Version Confirmation Menu (Menu: VER) Parameter Display Name Read only symbol...
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  • Page 492 A ladder sequence function is included as standard. The short depth of the controller helps save instrument panel space. The UP55A also support open networks such as Ethernet communication. n Features ・ Equipped with a large-capacity program setting function that can store 99 program patterns and 600 program segments.
  • Page 493 Target SP deviation within high and low limits alarm Control output high/low limit alarm Output alarm Cooling control output high/low limit alarm Heater disconnection alarm (for /HA option) Other alarms Self-diagnosis alarm FAIL All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 494 DAT register (data) Internal device P register (parameter) K register (constant) Special device Special relay (bit data) Process data and process relay can be used besides the above-mentioned. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 495 Peer to peer communication is fixed at 19200 bps Maximum communication distance: 1200 m Terminating resistor: 220Ω (External) *3: “38400 bps” is available only for UP55A (Type 3 code = 1) PROFIBUS-DP Standard : Field bus (IEC61158) Corresponding version : DP V0 Baud rate : 9.6k, 19.2k, 45.45k, 93.75k, 187.5k, 0.5M, 1.5M, 3M, 6M, 12M, AUTO (*4) Communication distance : 1200m (9.6k to 93.75k), 1000m (187.5k), 400m (0.5M), 200m (1.5M), 100m (3M to 12M)
  • Page 496 (2) + (3) + (4) : Setpoint display Names of Display Parts (1) DISPLAY key (4) Light-loader interface (2) PARAMETER key (3) SET/ENTER key (5) User function keys Up/Down/Left/Right arrow keys All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 497 • Burnout detection: Functions at standard signal Common mode: 120 dB or more (at 50/60 Hz) Burnout is determined to have occurred if it is 0.1 V or less. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 498 • Output contact rating: Max. 24 V DC, 50 mA Time resolution: 10 ms or 0.1% of output, whichever is larger • Output time resolution: Min. 100 ms • Use: Event output, alarm output, FAIL output, etc. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 499 • Mounting attitude: Up to 30 degrees above the horizontal. No downward titling allowed. • Wiring: M3 screw terminal with square washer (for signal wiring and power wiring) All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 500 The LCD (a liquid crystal display) is used for a display portion of this product. The LCD has a characteristic that the display action becomes late at the low temperature. However, the control function is not affected. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 501 Heater break Heater break alarm 1 alarm 2 Relay Current or voltage pulse Current (Current when retransmission output) Terminal Parameter Function Legend Analog signal Contact signal Front panel key All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 502 Function can be assigned to the Transistor contact rating: 24 V DC, 50 mA terminals with no function. Function can be assigned to the terminal with no function. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 503 (3.62 “N” stands for the number of controllers to be installed. However, the measured value applies if N≥5. Normal tolerance: ±(value of JIS B 0401-1998 tolerance class IT18)/2 All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00...
  • Page 504 Description LL50A Parameter Setting Software X010 See the General Resistance Module Specifications (*) Necessary to input the current signal to the voltage input terminal. All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 05P02C41-01EN Mar.14,2016-00 Subject to change without notice.

  • Page 506: Appendix Input And Output Table

    Appendix Input and Output Table Appendix 1 Input and Output Table (for Standard model) See the next page. App-1 IM 05P02C41-01EN...
  • Page 507 Appendix 1 Input and Output Table (for Standard model) UP55A Model and Suffix Codes Optional INPUT OUTPUT Model Suffix code AIN2 AIN4 OUT2 VALV suffix code ● ● UP55A ● Type 1: Basic ● control ● ● ● Type 2: Functions ● ● ● Type 3: Open networks Display language/Case color Fixed code ♦1 Optional suffix codes ●: Equipped ♦1: If the /DR option is additionally specified to the remote input, RSP terminal can be used as universal input.
  • Page 508 Appendix 1 Input and Output Table (for Standard model) UP55A (Continued) DI11 DI12 DI13 DI14 DI15 DI16 DI26 DI31 DI32 DI33 DI34 DI35 DI41 DI42 DI43 DI44 DI45 DI46 ● ● ● ● ● ● ● ● ♦1 ● ● ● ● ● ♦2 ♦2 ♦2 ♦2 ♦2 ●...
  • Page 509 Appendix 2 Input and Output Table (for Detailed model) UP55A Model and Suffix Codes INPUT OUTPUT Optional OUT OUT2 Model Suffix code OUT OUT OUT2 OUT2 AIN2 AIN4 (mA/ VALV (mA/ suffix code (relay) (triac) (relay) (triac) pulse) pulse) ● UP55A -xxx Fixed code -NNN Display language/ Case color ● ● ● ●...
  • Page 510 Appendix 2 Input and Output Table (for Detailed model) UP55A (Continued) DI11 DI12 DI13 DI14 DI15 DI16 DI21 DI22 DI23 DI24 DI25 DI26 DI31 DI32 DI33 DI34 DI35 DI41 DI42 DI43 DI44 DI45 DI46 ● ● ● ● ● ● ● ● ● ● ● ● ● ●...

  • Page 511: Appendix 2 Input And Output Table (For Detailed Model)

    Appendix 2 Input and Output Table (for Detailed model) UP55A (Continued) Optional Model Suffix code suffix code UP55A -NNN Fixed code -NNN Display language/ Case color Output 1 Output 2 Retransmission output Heater break alarm E1 terminal area E2 terminal area /CH3 /CC3 /PD3 /DN3 E3 terminal area /ET3 /AC4 E4 terminal area /LC4 Power supply Additional treatment App-6...
  • Page 512 Appendix 2 Input and Output Table (for Detailed model) UP55A (Continued) AL3 DO11 DO12 DO13 DO14 DO15 DO21 DO22 DO23 DO24 DO25 DO31 DO32 DO33 DO34 DO35 DO41 DO42 DO43 DO44 DO45 HAL1 HAL2 ● ● ● ● ● ● ● ● ● ● ● ● ● ●...
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  • Page 514: Revision Information

    Revision Information Title : UP55A Program Controller User’s Manual  Manual No. : IM 05P02C41-01EN  Aug. 2010/1st Edition Newly published Sep. 2010/2nd Edition Error correction Jan. 2011/3rd Edition UL approved and error correction Apr. 2015/4th Edition Functional Enhancement Mar. 2016/5th Edition Safety standard IEC/EN 61010-2-201 conformity and error correction. n Written by...
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  • Page 516 3F Tower D Cartelo Crocodile Building, No.568 West Tianshan Road, Shanghai 200335, CHINA Phone : 86-21-62396262 Fax : 86-21-62387866 YOKOGAWA ELECTRIC KOREA CO., LTD. (Yokogawa B/D, Yangpyeong-dong 4-Ga), 21, Seonyu-ro 45-gil, Yeongdeungpo-gu, Seoul, 150-866, KOREA Phone : 82-2-2628-6000 Fax : 82-2-2628-6400 YOKOGAWA ENGINEERING ASIA PTE. LTD.

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