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YPP6200 Analog Input Flow Rate/Totalizer
Instruction Manual
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1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front
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0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Display Rate & Total at the Same Time
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Rate in Units per Second, Minute, Hour, or Day
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Total, Grand Total or Non-Resettable Grand Total
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Front Panel or Remote Total Reset
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Password Protection for Total Reset
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Total Stored in Non-Volatile Memory
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Assign Any Relay for Rate or Total
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4-20 mA Output for Rate or Total
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Sampling Relay
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Display Open Channel Flow with Programmable Exponent Feature
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32-Point Linearization & Square Root Extraction
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Table of Contents
Troubleshooting
Related Manuals for YOKOGAWA YPP6200-6R0
Summary of Contents for YOKOGAWA YPP6200-6R0
- Page 1 External 4-Relay & Digital I/O Modules • RS-232 & RS-485 Serial Communication Options with Modbus RTU • Password Protection • NEMA 4X Enclosures for up to Two Meters • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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Page 2: Programming Software
Anyone using this product for such applications The easiest and quickest way to program your does so at his/her own risk. Yokogawa shall not YPP6200 meter is to use the FREE PROPLUS be held liable for damages resulting from such programming software. -
Page 3: Table Of Contents
YPP6200 Analog Input Flow Rate/Totalizer Instruction Manual Table of Contents Introduction ......................6 Using the YPP6200 Like a YPP6000 Process Meter ........6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Process Input ....................8 Rate/Totalizer ....................8 Relays ...................... - Page 4 YPP6200 Analog Input Rate/Totalizer Instruction Manual Relay and Alarm Operation Diagrams ............29 High Alarm Operation (Set > Reset) .............. 29 Low Alarm Operation (Set < Reset) ............29 High Alarm with Fail-Safe Operation (Set > Reset) ........29 Low Alarm with Fail-Safe Operation (Set < Reset)........29 Time Delay Operation ................
- Page 5 YPP6200 Analog Input Rate/Totalizer Instruction Manual Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ..........12 Figure 2. Meter Dimensions - Side View ............12 Figure 3. Meter Dimensions - Top View ............12 Figure 4: Transmitter Supply Voltage Selection ..........14 Figure 5.
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Page 6: Introduction
1/8 DIN analog input flow Model Model rate/totalizer you will ever need. The number one YPP6200-6R0 YPP6200-7R0 No options feature that makes the YPP6200 such a useful device YPP6200-6R2 YPP6200-7R2 2 relays is its built-in 24 VDC @ 200 mA power supply to drive YPP6200-6R3 YPP6200-7R3 4-20 mA output the transmitter. -
Page 7: Specifications
Warranty 3 years parts & labor. See Warranty Recalibration All ranges are calibrated at the factory. Information and Terms & Conditions on Recalibration is recommended at least www.yokogawa.com/us for complete every 12 months. details. Max/Min Max/min readings reached by the process... -
Page 8: Process Input
YPP6200 Analog Input Rate/Totalizer Instruction Manual Process Input Rate/Totalizer Inputs Field selectable: 0-20 mA, 4-20 mA Rate Display -99999 to 999999, lead zero blanking. 10 V (0-5 V, 1-5 V, 0-10 V) “R” LED illuminates while displaying rate. Indication Modbus PV (Slave) Total Display 0 to 999,999;... -
Page 9: Relays
YPP6200 Analog Input Rate/Totalizer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Source Rate/process, total, grand total, max, min, @ 30 VDC and 125/250 VAC resistive load; set points 1-8, or manual control mode 1/14 HP (≈... -
Page 10: Usb Connection
Delay Note: Refer to the PROPLUS Modbus Register Tables Reset total, remote operation of front-panel Function located at www.yokogawa.com/us for details. buttons, acknowledge/reset relays, reset max/min values. See Function Keys & Digital I/O Available Settings on page 41 for PROPLUS Software a complete list of capabilities. -
Page 11: Compliance Information
EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & c-UL USA & Canada on our website www.yokogawa.com/us. Listed UL 508 Industrial Control Equipment UL File Number E348677 Safety Information Front Panel UL Type 4X, NEMA 4X, IP65; panel... -
Page 12: Panel Mounting Instructions
YPP6200 Analog Input Rate/Totalizer Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1: 1/8 DIN Panel Cutout and Mounting below for more details. •... -
Page 13: Installation Overview
YPP6200 Analog Input Rate/Totalizer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.” DO NOT apply AC or DC power to the meter. Connect the meter to the PC with the USB cable provided. -
Page 14: Transmitter Supply Voltage Selection (P+, P-)
Figure 10. YPP6200-##7 Connectors Label SIGNAL 1 2 3 4 5 6 7 8 • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or M-LINK POWER meters to the RJ45 M-LINK connector. Otherwise Figure 5. YPP6200-##0 Connectors Label damage will occur to the equipment and the meter. -
Page 15: Power Connections
YPP6200 Analog Input Rate/Totalizer Instruction Manual The current input is protected against current Power Connections overload by an internal resettable fuse. The display Power connections are made to a two-terminal may or may not show a fault condition depending on connector labeled POWER. -
Page 16: Switching Inductive Loads
Figure 17. Low Voltage DC Loads Protection RC Networks (Snubbers) Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load. -
Page 17: External Relay & Digital I/O Connections
YPP6200 Analog Input Rate/Totalizer Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s). Interlock contact(s) are wired to YPPA1004 &... -
Page 18: Setup And Programming
YPP6200 Analog Input Rate/Totalizer Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. -
Page 19: Display Functions & Messages
YPP6200 Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and GT CF Grand total Program grand total messages in the order they appear in the menu. - Page 20 YPP6200 Analog Input Rate/Totalizer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Disable relay and front Rst tr Reset tare Reset tare (Used when panel status LED Total is no only) (Select Off to enable Contrl Control...
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Page 21: Main Menu
YPP6200 Analog Input Rate/Totalizer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •... -
Page 22: Setting The Input Signal (Input)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs. Use this menu to enter the unit or custom tag that will The current input is capable of accepting any signal be displayed if: from 0 to 20 mA. -
Page 23: Setting The Decimal Point (Dec. P T)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Setting the Decimal Point (dEc. p t) Multi-Point Calibration & Scaling The meter is set up at the factory for 2-point linear The decimal point may be set with up to five decimal calibration. The number of points for multi-point places or with no decimal point at all. -
Page 24: Error Message (Error)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Error Message (Error) Calibrating the Meter with External An error message indicates that the calibration or Source (Cal) scaling process was not successful. The meter can be calibrated to display the process After the error message is displayed, the meter variable in engineering units by applying the reverts to the input prior to the failure during appropriate input signal and following the calibration... -
Page 25: Time Base, Total Conversion Factor & Total Reset
YPP6200 Analog Input Rate/Totalizer Instruction Manual Time Base, Total Conversion Factor Total & Grand Total Reset The totals can be programmed for automatic or & Total Reset manual reset. In the automatic reset mode, a The time base, total conversion factor, and total reset programmable time delay is available to reset the total menus are located in the Program menu. -
Page 26: Setting The Display Parameter & Intensity (Dsplay)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Selecting engineering units or custom legends as Setting the Display Parameter & display line 2 (d unit) will display the unit or tag Intensity (dsplay) selected for the rate, total, or grand total displayed on Display line 1 can be programmed to display: line 1. -
Page 27: Setting The Relay Operation (Relay)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Setting the Relay Operation Relay Assignment (Assign) (relay) The relays can be assigned to any of the following parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays. -
Page 28: Programming Set And Reset Points
YPP6200 Analog Input Rate/Totalizer Instruction Manual Programming Set and Reset Relay Action for Loss of 4-20 mA Points Input (Loop Break) High alarm indication: program set point above reset A loop break condition is triggered when the 4-20 mA point. input signal drops below 0.005 mA. -
Page 29: Relay And Alarm Operation Diagrams
YPP6200 Analog Input Rate/Totalizer Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state. -
Page 30: Time Delay Operation
YPP6200 Analog Input Rate/Totalizer Instruction Manual Time Delay Operation Total Relay Sampling Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts. -
Page 31: Relay Operation Details
YPP6200 Analog Input Rate/Totalizer Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its installed, and provide status indication for the usefulness beyond simple indication to provide users following: with alarm and control functions. -
Page 32: Non-Latching Relay (Auto)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (LatcH) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset at any time. -
Page 33: Acknowledging Relays
YPP6200 Analog Input Rate/Totalizer Instruction Manual Acknowledging Relays Setting Up the Interlock Relay (Force On) Feature There are three ways to acknowledge relays programmed for manual reset: Relays 1-4 can be set up as interlock relays. To set Via the programmable front panel function keys up the relays for the interlock feature: F1-F3 (Example: F3 assigned to ACK). -
Page 34: Scaling The 4-20 Ma Analog Output (Aout)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the totals and maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;... -
Page 35: Setting Up The Password (Pass)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will the programmed parameter settings and to program display the message Locd (Locked) when the Menu the non-resettable totalizer. -
Page 36: Advanced Features Menu
YPP6200 Analog Input Rate/Totalizer Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Prog E Programmable Set meter for Features menu. -
Page 37: Noise Filter (Filter)
Diag Diagnostics Display parameter • DO NOT connect any equipment other than settings Yokogawa’s expansion modules, cables, or LED t LED test Test all LEDs meters to the RJ45 M-LINK connector. Otherwise (press menu to exit damage will occur to the equipment and the test) meter. -
Page 38: Select Menu (Select)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Select Menu (SElEct) Programmable Exponent Linearization (Prog E) The Select menu is used to select the input signal The programmable exponent can be used to linearize conditioner applied to the input (linear, square root, the signal from level transmitters in open-channel flow programmable exponent, or round horizontal tank), applications using weirs and flumes. -
Page 39: Low-Flow Cutoff (Cutoff)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Round Horizontal Tank Low-Flow Cutoff (CutofF) Linearization (rHt) The low-flow cutoff feature allows the meter to be This function automatically calculates the volume in a programmed so that the often-unsteady output from a round horizontal tank with flat ends. This function is differential pressure transmitter, at low flow rates, only used when Total is set to no. -
Page 40: Analog Output Programming (Aoutpr)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Analog Output Programming Analog Output Calibration To perform the analog output calibration, it’s (AoutPr) recommended to use a milliamp meter with a The Analog Output Programming menu is used to resolution of at least 0.1 µA to measure the output program the behavior of the 4-20 mA output. -
Page 41: Programmable Function Keys User Menu (User)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description F On 1* Force relay 1 (*through 4) into the on The User menu allows the user to assign the front state. -
Page 42: Internal Source Calibration (Ical)
YPP6200 Analog Input Rate/Totalizer Instruction Manual Internal Source Calibration (ICAL) The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. The use of calibrated signal sources is necessary to calibrate the internal source of the meter. -
Page 43: Meter Operation
YPP6200 Analog Input Rate/Totalizer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter is capable of accepting current (0-20 mA, the process can be displayed either continuously or 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, momentary: 10 V) and displaying these signals in engineering Display briefly by assigning to the F1-F3 function... -
Page 44: Troubleshooting
YPP6200 Analog Input Rate/Totalizer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way Due to the many features and functions of the meter, that is difficult to determine what’s happening, it might it’s possible that the setup of the meter does not be better to start the setup process from the factory agree with what an operator expects to see. -
Page 45: Factory Defaults & User Settings
YPP6200 Analog Input Rate/Totalizer Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for Act 1 Relay 1 action Automatic most parameters. Set 1 Relay 1 set point 1.000 Parameter Display Default Setting RSt 1 Relay 1 reset point... -
Page 46: Troubleshooting Tips
YPP6200 Analog Input Flow Rate/Totalizer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 47: Sales And Technical Support
YPP6200 Analog Input Rate/Totalizer Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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