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YPP6310 Pulse Input Batch Controller
Instruction Manual
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1/8 DIN Digital Batch Controllers with NEMA 4X, IP65 Front
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Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 5, 10 or 24 VDC Flowmeter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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K-Factor, Internal Scaling, or External Calibration
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Start / Pause / Stop, Change Batch with Front Panel Buttons
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Display Batch Total, Rate, Grand Total, Count or Preset
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Single or Multi-Stage Batch Control (Up to 8 Relays)
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Automatic Overrun Correction
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Automatic or Manual Batch Control
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Low or High Flow Alarms while Batching
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9 Digit Grand Total with Overflow Feature
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Count Up or Down, Independent for Batch & Grand Total
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Table of Contents
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Summary of Contents for YOKOGAWA YPP6310
- Page 1 YPP6310 Pulse Input Batch Controller Instruction Manual • 1/8 DIN Digital Batch Controllers with NEMA 4X, IP65 Front • Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs • Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm) •...
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Page 2: Programming Software
Cancer and Reproductive Harm - www.P65Warnings.ca.gov of the box is connect the YPP6310 to your PC with the provided USB cable – do not use a different cable. Limited Warranty... -
Page 3: Table Of Contents
YPP6310 Pulse Input Batch Controller Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Batch Controller Rate/Totalizer Display ............8 Pulse Input ...................... 9 Relays ......................9 Isolated 4-20 mA Transmitter Output ............10 USB Connection ................... - Page 4 YPP6310 Pulse Input Batch Controller Instruction Manual Relay and Alarm Operation Diagrams ............32 High Alarm Operation (Set > Reset) .............. 32 Low Alarm Operation (Set < Reset) ............32 High Alarm with Fail-Safe Operation (Set > Reset) ........32 Low Alarm with Fail-Safe Operation (Set <...
- Page 5 Figure 2. Controller Dimensions - Side View ..........12 Figure 3. Controller Dimensions - Top View ..........12 Figure 4. Flowmeter Supply Voltage Selection ..........14 Figure 5. YPP6310-##2 Connectors Label ............14 Figure 6. YPP6310-##4 Connectors Label ............14 Figure 7. YPP6310-##5 Connectors Label ............14 Figure 8.
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Page 6: Introduction
YPP6310 Pulse Input Batch Controller Instruction Manual Introduction Ordering Information The YPP6310 is an easy-to-use batch controller ideal Standard Models for simplifying independent batch control operations 85-265 VAC 12-24 VDC Options Installed where local control is preferred to expensive and... -
Page 7: Specifications
YPP6310 Pulse Input Batch Controller Instruction Manual Specifications Fuse Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 controllers may share one 5 A fuse Except where noted all specifications apply to operation at +25°C. Normal Mode... -
Page 8: Batch Controller Rate/Totalizer Display
YPP6310 Pulse Input Batch Controller Instruction Manual Batch Controller Rate/Totalizer Automatic Adjusts the closing of the batch control Overrun relays to compensate for inaccuracies from Display Correction batch to batch. The overrun correction feature is capable of compensating for inaccuracies of up to 1% of the Rate Display -99999 to 999999, lead zero blanking. -
Page 9: Pulse Input
YPP6310 Pulse Input Batch Controller Instruction Manual Pulse Input Relays Inputs Field selectable: Pulse or square wave Rating 2 or 4 SPDT (Form C) internal and/or 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; TTL; 4 SPST (Form A) external; rated 3 A open collector 4.7 k... -
Page 10: Isolated 4-20 Ma Transmitter Output
YPP6310 Pulse Input Batch Controller Instruction Manual Isolated 4-20 mA Transmitter On-Board Digital Input (F4) Output Function Start/Stop batch, remote operation of front- panel buttons, acknowledge/reset relays, Output Rate/process, total, grand total, max, min, reset max/min values. See Function Keys &... -
Page 11: Compliance Information
YPP6310 Pulse Input Batch Controller Instruction Manual Compliance Information EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number... -
Page 12: Panel Mounting Instructions
YPP6310 Pulse Input Batch Controller Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout and Mounting below for more details. -
Page 13: Installation Overview
USB cable. We recommend that the first thing you do after taking the controller out of the box is connect the YPP6310 to your PC with the provided If there is an update available, click the USB cable. DO NOT apply AC or DC power to the “Update”... -
Page 14: Flowmeter Supply Voltage Selection (P+, P-)
YPP6310 Pulse Input Batch Controller Instruction Manual Connectors Labeling Flowmeter Supply Voltage The connectors’ label, affixed to the controller, shows Selection (P+, P-) the location of all connectors available with requested All controllers, including models equipped with configuration. the 12-24 VDC power option, are shipped from... -
Page 15: Power Connections
YPP6310 Pulse Input Batch Controller Instruction Manual Power Connections +5 V 4.7 k-ohm INPUT SIGNAL Internal pull-up S+ S- Power connections are made to a two-terminal PNP NPN connector labeled POWER. The controller will operate regardless of DC polarity connection. The + and - SWITCH symbols are only a suggested wiring convention. -
Page 16: Switching Inductive Loads
Figure 18. Low Voltage DC Loads Protection RC Networks Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. Note: Relays are de-rated to 1/14th HP (50 watts) Figure 21. -
Page 17: External Relay & Digital I/O Connections
YPP6310 Pulse Input Batch Controller Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s). -
Page 18: Setup & Programming
YPP6310 Pulse Input Batch Controller Instruction Manual Setup & Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the controller when first received from the factory. The controller is factory calibrated prior to shipment for frequency in Hz (pulses/sec) with calibration equipment that is certified to NIST standards. -
Page 19: Display Functions And Messages
YPP6310 Pulse Input Batch Controller Instruction Manual Display Functions and Display Functions and Messages Messages Display Parameter Action/Setting Description The controller displays various functions and messages during setup, programming, and operation. GT CF Grand total Program grand total The following table shows the main menu functions... - Page 20 YPP6310 Pulse Input Batch Controller Instruction Manual Display Functions and Messages Display Functions and Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description RSt 1 Gtotal Reset 1 Program reset point 1 Grand total Set or enter password for password...
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Page 21: Main Menu
YPP6310 Pulse Input Batch Controller Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Setup, Reset, Control, and Password. arrow buttons. Press Right arrow to select next digit •... -
Page 22: Setting Up The Batch Controller (Setup)
YPP6310 Pulse Input Batch Controller Instruction Manual Setting Up the Batch Controller (setup) The Setup menu is used to select: Input signal the controller will accept Enable or disable totalizer and batching features Select the display units/tags Decimal point position... -
Page 23: Setting The Input Signal (Input)
YPP6310 Pulse Input Batch Controller Instruction Manual Setting the Input Signal (Input) Setting the Input Units or Custom Tags (units) There is a switch, located to the right of the input connector, which must be configured according to the Enter the input unit or custom tag that will be input level and type. -
Page 24: Setting The Decimal Point (Dec Pt)
YPP6310 Pulse Input Batch Controller Instruction Manual Setting the Decimal Point (dEc pt) Input Calibration Method (InCAL) There are three methods of calibrating (or scaling) the The decimal point may be set with up to five decimal display to show the correct engineering units. - Page 25 YPP6310 Pulse Input Batch Controller Instruction Manual Scaling the Controller (SCALE) Time Base, Total Conversion Factor & Total Reset The pulse inputs can be scaled to display the process variable in engineering units. The time base, total conversion factor, and total reset A signal source is not needed to scale the controller;...
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Page 26: Calibrating The Controller With External Source (Cal)
YPP6310 Pulse Input Batch Controller Instruction Manual Batch Start Mode (nmode) Calibrating the Controller with External Source (Cal) Manual Batch Control The batch controller may operate in manual or The controller can be calibrated to display the process automatic mode. In manual mode, the controller... -
Page 27: Setting The Display Parameter & Intensity (Dsplay)
YPP6310 Pulse Input Batch Controller Instruction Manual Setting the Display Parameter & Display Menu Intensity (dsplay) Display line 1 (line 1) can be programmed to display: Display total Display grand total Toggle rate and total Toggle rate and grand total... -
Page 28: Setting The Relay Operation (Relay)
YPP6310 Pulse Input Batch Controller Instruction Manual Setting the Relay Operation (relay) This menu is used to set up the operation of the relays. • During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu. -
Page 29: Relay Assignment (Assign)
YPP6310 Pulse Input Batch Controller Instruction Manual Relay Assignment (Assign) The relays can be assigned to any of the following parameters: Rate for low or high alarm indication Total for batch control relays Grand total for alarm indication or sampling •... -
Page 30: Setting The Relay Action
YPP6310 Pulse Input Batch Controller Instruction Manual Setting Fail-Safe Operation Setting the Relay Action In fail-safe mode of operation, the relay coil is Operation of the relays is programmed in the Action energized when the process variable is within safe menu. -
Page 31: Automatic Batch Control Operation
YPP6310 Pulse Input Batch Controller Instruction Manual Automatic Batch Control Operation The following graph shows automatic batch operation When START is pressed, a short delay occurs before the low flow alarm sensing is activated. Each relay can be programmed with additional ON delay to satisfy various conditions and applications. -
Page 32: Relay And Alarm Operation Diagrams
YPP6310 Pulse Input Batch Controller Instruction Manual High Alarm with Fail-Safe Relay and Alarm Operation Operation (Set > Reset) Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) Note: Relay coil is energized in non-alarm condition. -
Page 33: Time Delay Operation
YPP6310 Pulse Input Batch Controller Instruction Manual Time Delay Operation Total Relay Sampling Operation The following graphs show the operation of the time Total Preset = 100 delay function. Sample Sample Sample Time Time Time Relay When the total reaches the preset, the relay trips and the sample time starts. -
Page 34: Relay Operation Details
YPP6310 Pulse Input Batch Controller Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relays of the controller can serve three roles, as... -
Page 35: Sample Relay Operation
YPP6310 Pulse Input Batch Controller Instruction Manual Sample Relay Operation Setting Up the Interlock Relay (Force On) Feature The sampling function allows the operator to set a set point for a “sampling” relay. This can be done for the Relays 1-4 can be set up as interlock relays. To set rate, total, or grand total. -
Page 36: Scaling The 4-20 Ma Analog Output (Aout)
YPP6310 Pulse Input Batch Controller Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the total, grand The 4-20 mA analog output can be scaled to provide totals, batch count, maximum, or minimum reading a 4-20 mA signal for any rate display range selected. -
Page 37: Setting Up The Password (Pass)
YPP6310 Pulse Input Batch Controller Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Controller The Password menu is used for programming three levels of security to prevent unauthorized changes to If the controller is password protected, the controller... -
Page 38: Controller Operation
The following example shows how two stage batch count, and batch preset on Line 2. control functions with a YPP6310. This setup will When in pause or stop mode, the display will alternate establish a 55 gallon preset for the batch, with a main... -
Page 39: Manual Batch Control
YPP6310 Pulse Input Batch Controller Instruction Manual When the batch is complete, the restricted- Manual Batch Control flow valve closes. If overrun occurs, then the The manual batch control feature is used for batch next batch will adjust for this offset amount to processes where each batch must be started by the maintain accuracy. -
Page 40: Additional Features
YPP6310 Pulse Input Batch Controller Instruction Manual Additional Features Automatic Batch Control At any time during the batch, the STOP button may The automatic batch control feature is used for batch be pressed to pause the batch. When paused, processes where the batch size does not change. -
Page 41: Automatic Batch Control Operation
YPP6310 Pulse Input Batch Controller Instruction Manual When the batch is complete, the restricted- Automatic Batch Control flow valve closes. If overrun occurs, then the Operation next batch will adjust for this offset amount to Both valves are closed with an empty barrel maintain accuracy. -
Page 42: Setup With Proplus
YPP6310 Pulse Input Batch Controller Instruction Manual Setup with PROPLUS Use PROPLUS software to set up the batch controller for manual or automatic batch control, count up or count down operation, and set the batch preset and pre-close values. Control... -
Page 43: Advanced Setup & Programming
YPP6310 Pulse Input Batch Controller Instruction Manual Advanced Setup & Advanced Features Menu & Display Messages Programming Display Parameter Action/Setting seriAl Set serial communication Serial In addition to the functions described in Controller parameters Operation on page 38, the following advanced... -
Page 44: Function Keys Operation
YPP6310 Pulse Input Batch Controller Instruction Manual Function Keys Operation Advanced Features Menu & Display Messages During operation, the programmable function keys Display Parameter Action/Setting operate according to the way they have been 20 nmA Enter mA output value read 20 mA output programmed in the Advanced Features –... -
Page 45: Advanced Setup And Calibration
YPP6310 Pulse Input Batch Controller Instruction Manual Advanced Setup and Calibration Rounding Feature (round) The rounding feature is used to give the user a Multi-Point Calibration & Scaling steadier display with fluctuating signals. Rounding is The controller is set up at the factory for 2-point linear used in addition to the filter function. -
Page 46: Select Menu (Select)
YPP6310 Pulse Input Batch Controller Instruction Manual Select Menu (SElEct) Low-Flow Cutoff (CutofF) The low-flow cutoff feature allows the controller to be The Select menu is used to select the signal programmed so that the sometimes unsteady output conditioner applied to the input (linear), low-flow at low flow rates always displays zero on the cutoff, and analog output programming. -
Page 47: Analog Output Calibration
YPP6310 Pulse Input Batch Controller Instruction Manual Analog Output Calibration Display Description To perform the analog output calibration, it’s Ln1 HL Display maximum & minimum display recommended to use a milliamp meter with a values on line 1 resolution of at least 0.1 µA to measure the output... -
Page 48: Troubleshooting
YPP6310 Pulse Input Batch Controller Instruction Manual Troubleshooting Reset Controller to Factory Defaults Due to the many features and functions of the controller, it’s possible that the setup of the controller When the parameters have been changed in a way does not agree with what an operator expects to see. -
Page 49: Factory Defaults & User Settings
YPP6310 Pulse Input Batch Controller Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings The following table shows the factory setting for the Parameter Display Default Setting major programmable parameters on the controller. Act 4 Relay 4 action Automatic Factory Defaults &... - Page 50 YPP6310 Pulse Input Batch Controller Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting Pass 1 Password 1 000000 (unlocked) Pass 2 Password 2 000000 (unlocked) Pass 3 Password 3 000000 (unlocked) Total Total password 000000 (unlocked) Grand total...
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Page 51: Troubleshooting Tips
YPP6310 Pulse Input Batch Controller Instruction Manual Troubleshooting Tips This controller is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the controller, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 52: Sales And Technical Support
YPP6310 Pulse Input Batch Controller Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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