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Summary of Contents for SCHUNK SWS-I 011
- Page 1 Translation of the original manual Assembly and operating manual SWS-I 011 Quick-change System...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Disassembly of the Quick-Change-Heads SWK-I-011 ......... 17 Servicing and assembling the product.............. 18 6.5.1 Screw tightening torques................ 18 Assembly drawing.................... 19 6.6.1 SWS-I-011 axial output ................ 19 6.6.2 SWS-I-011 radial output ................. 20 Programming aid .................... 21 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 4: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 5: Applicable Documents
1.4.1 Seal kit ID.-No. of the seal kit Seal kit for ID number SWS-I 011 5517080 Contents of the sealing kit, Assembly drawing 19]. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 6: Basic Safety Notes
• Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 7: Personnel Qualification
• Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 8: Fundamental Dangers
The operator must ensure that all components and assembly • groups are included in the local equipotential bonding in line with the applicable regulations. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... - Page 9 Tool Changer, modules, or end-of-arm tooling and could cause injury to personnel. The Tool Changer is only to be used for intended applications • and applications approved by the manufacturer. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460...
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Page 10: Technical Data
Locking force (from 6 bar) [N] 1068 Maximum distance on locking [mm] Energy transmission pneumatic 4 x pneumatic M5 max. 7 bar Energy transmission electrical 6x 3 A/50 V 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 11: Assembly
The pneumatic connection and electric cables are fastened, bundled and mounted with strain relief, to ensure maximum freedom of movement during use. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 12: Mechanical Connection
Fasten the Quick-Change-Head SWK-I-011 with the screws (1) from the enclosed pack. Change-Head SWK-I-011 For centering purposes, please use the cylinder pin (2) from the encolsed pack. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 13: Air Connection
The connection dimensions can be found in the respective drawings in the current catalog Air connection (radial or axial output) Thread diameter of the air connections Item Designation SWS-I 011 Thread diameter of air connection 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 14: Electrical Connection
Two 3/2-way valves lock and unlock the quick-change system and the remaining 3/2-way valves switch the internal air feed-throughs to supply the handling modules. 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 15: Pinout Of The Electrical Connection
The valve 2 locks the quick-change system and the valve 5 unlocks the quick-change system. Signal volt-age for valves is 24 VDC (current input 0.11A per valve). 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 16: Troubleshooting
Valve 5 for unlocking defective To unlock, loosen set screw (1) and blow in compressed air (max. 6 bar) Contact a SCHUNK representative Loosen set screw to unlock 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 17: Maintenance
Before starting any work on the product: Switch off the power • supply and secure against restarting. Make sure, that no residual energy remains in the system. • 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 18: Servicing And Assembling The Product
Assembly drawing 19] Item SWS-I 011 1.3 Nm 1.3 Nm 1.3 Nm 1.3 Nm 0.45 Nm 1.3 Nm 1.3 Nm 0.8 Nm 1.3 Nm 1.3 Nm 1.3 Nm 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 19: Assembly Drawing
Maintenance 6.6 Assembly drawing 6.6.1 SWS-I-011 axial output Exploded drawing axial output 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 20: Sws-I-011 Radial Output
Maintenance 6.6.2 SWS-I-011 radial output exploded drawing radial output 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... -
Page 21: Programming Aid
– Place the programming aid (1) on the tool-side change head (2). – The marking A must be on the side of the electric feed- through (3). 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460... - Page 22 – The marking A must be on the side oft he electric feed- through (3). – Use the piston cover plate (1) if necessary (not required if the interface is used for sealing. Appropriate alignment of the programming aids 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460...
- Page 23 Move the robot-side change head (1) slowly and carefully downward until the distance be-tween the two programming aids (2) and (3) is approx. 1 mm. Correct alignment 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460...
- Page 24 Thickness oft eh pro-gramming aids, and it is the only way to determine the correct coordinates. – Use the following formula to calculate the Z-coordinate: Z „Pick-up“ coordinate = (Z-coordinate from Step 6) – (40 mm) 09.00 | SWS-I 011 | Assembly and operating manual | en | 389460...
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