SCHUNK SPG 100 Assembly And Operational Manual
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SCHUNK SPG 100 Assembly And Operational Manual

2-finger-parallel gripper
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Translation of the Original Operating Manual
Assembly and Operating Manual
SPG 100
2-Finger-Parallel Gripper

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Summary of Contents for SCHUNK SPG 100

  • Page 1 Translation of the Original Operating Manual Assembly and Operating Manual SPG 100 2-Finger-Parallel Gripper...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.

  • Page 3: Table Of Contents

    Product is not executing the complete stroke ...........  23 Product opens or closes abruptly ...............  23 Gripping force is dropping ..................  24 Product does not achieve the opening and closing times ........ 24 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 4 Disassembly of the gripper .................  26 Servicing and assembling the product.............. 27 6.5.1 Screw tightening torques................ 27 Assembly drawing.................... 28 Translation of original declaration of incorporation .......... 29 Annex to Declaration of Incorporation .............. 30 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death.  CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 6: Applicable Documents

    Content of the accessory pack: • 3x O-ring • 6x Centering sleeve ID.-No. of the accessory pack Accessory pack for ID number SPG 100 5510313 SPG 100 - High-temperature (HT) 395510313 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 7: Accessories

    ID.-No. of the seal kit Seal kit for ID number SPG 100 0370889 SPG 100 - High-temperature (HT) 39370889 Contents of the sealing kit, Assembly drawing  28]. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 8: Basic Safety Notes

    Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 9: Gripper Fingers

    • Observe the national safety regulations and rules and general safety instructions. The following personal qualifications are necessary for the various activities related to the product: 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 10: Personal Protective Equipment

    • Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 11: Notes On Safe Operation

    • Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 12: Disposal

    Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death. Take appropriate protective measures to secure the danger • zone. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 13 Do not reach into the open mechanism or the movement area • of the product.  WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 14: Technical Data

    IP protection class Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 More technical data is included in the catalog data sheet. Whichever is the latest version. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 15: Assembly

    M12 / 23 deep for lateral gripper fastening M12 / 23 deep for finger fastening from below M12 / 21 deep for lateral finger fastening M12 / 25 deep 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 16: Pneumatical Connection

    Close Open Hose-free direct connection Adapter Close Open Gripper O-ring Close Open 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 17: Mounting The Sensor

    • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 18: Programmable Magnetic Switch Mms 30

    At ferromagnetic adapter plates: • First mount the product on the adapter plate. • Then set the position of the magnetic switch. Magnetic switch 1 Magnetic switch 2 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 19 Proceed as described under Points 2 – 4 under »Gripper Ø closed«. Part gripped (I.D. gripping): Clamp the part to be gripped. Ø Proceed as described under Points 2 – 4 under »Gripper Ø closed«. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 20: Inductive Proximity Switch In 80

    (npn, pnp) is permissible, but does not increase the permissible load current. • Note that the leakage current of the individual sensors (ca. 2 mA) is cumulative. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 21 (5), so that the brackets (6) can still be shifted in the T-groove. Shift the brackets (6) to the indicated position (see following Ø illustration). 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 22 2 away from the centre of the gripper until the proximity switch is activated. Proceed as described under Points 3 – 4 under »Gripper Ø closed«. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 23: Troubleshooting

    One-way flow control valve is missing or Install and adjust one-way flow control adjustet incorrectly. valve. Loading too large. Check permissible weight and length of the gripper fingers. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 24: Gripping Force Is Dropping

    SCHUNK recommends the use of quick-air-vent- valves directly at the product. Loading too large. Check permissible weight and length of the gripper fingers. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 25: Maintenance

    GP 360 All seals Renolit HLT 2 Bore hole at the piston Renolit HLT 2 Depending on the load, the guides in the housing can be re- lubricated. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 26: Disassembly Of The Gripper

    Clean all parts thoroughly and check all parts for defects and Ø wear. Replace all seals according to the seal kit list. Ø The gripper is assembled in reverse order. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 27: Servicing And Assembling The Product

     27] 6.5.1 Screw tightening torques Position of the item numbers Assembly drawing  28] Screw tightening torques Item SPG 100 45 Nm 20 Nm 25,5 Nm 25,5 Nm 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 28: Assembly Drawing

    Maintenance 6.6 Assembly drawing Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 29: Translation Of Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, February 2019 p.p. Ralf Winkler, Manager for development of gripping system components 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

  • Page 30: Annex To Declaration Of Incorporation

    Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 31 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...
  • Page 32 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | SPG 100 | Assembly and Operating Manual | en | 0389423...

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