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SCHUNK SWS-I-011 Assembly And Operating Manual

Quick-change system
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Assembly and Operating Manual
Quick-Change-System type SWS-I-011
SWS-I-011
Q
-C
UICK
HANGE
S
YSTEM
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You can
reach us directly at the mentioned addresses in the last chapter of these instructions.
Kindest Regards,
Your SCHUNK GmbH & Co. KG
Precision Workholding Systems
Bahnhofstr. 106 - 134
D-74348 Lauffen/ Neckar
Tel. +49-7133-103-2503
Fax +49-7133-103-2189
automation@de.schunk.com
www.schunk.com
Document last updated: 28.02.2011
w w w . c o m o s o . c o m
-
1
Date printed 28.02.11

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Summary of Contents for SCHUNK SWS-I-011

  • Page 1 HANGE YSTEM Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results – to the customer's complete satisfaction.

  • Page 2: Table Of Contents

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Contents SAFETY ..............................3 ............................ 3 YMBOL KEY .......................... 3 PPROPRIATE ................. 3 NVIRONMENTAL AND OPERATING CONDITIONS ..........................4...

  • Page 3: Safety

    Please make sure that your application has been checked based on the current SCHUNK calculation program. If this is not the case, we can provide no warranty. Requirement for quality of the compressed air according to ISO 8573-1: 6 4 4 Clean ambient conditions at room temperature are required.

  • Page 4: Safety Notes

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 1.4 Safety Notes Caution ! The pins of the electric module can be damaged during operation! Switch off the energy transmission during coupling and decoupling.

  • Page 5: Warranty

    Additional holes, threads or attachments which are not supplied as accessories by SCHUNK may only be applied after obtaining the prior consent of SCHUNK. The maintenance and servicing intervals must always be complied with. The inter- vals indicated refer to a standard working environment.

  • Page 6: Assembly And Installation

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Assembly and Installation 5.1 Assembly CAUTION ! Switch off the power supply during installation of the quick-change system. Comply with the safety instructions in Chapter 1.3, page 3.

  • Page 7: Example Of Mounting

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 5.2 Example of mounting An interface plate with a hole pattern for mounting holes is available optionally. The adapter plate is bolted to the robot and the quick-change head (data for mounting and mounting bolts can be found in our catalog).

  • Page 8: Installation

    Assembly and Operating Manual Quick-Change-System type SWS-I-011 5.3 Installation The connection dimensions can be found in the respective drawings in the current catalog or in our CAD data service on the Internet (link under www.schunk.com). Air connection 5.3.1 CAUTION! Switch off the power supply during installation of the quick-change system.

  • Page 9: Electrical Connection

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Electrical connection 5.3.2 CAUTION ! Switch off the power supply during installation of the quick-change system. Comply with the safety instructions in Chapter 1.3, page 3.

  • Page 10: Pinout Of The Electrical Connection

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Pinout of the electrical connection 5.3.3 The air feed-throughs L1, L3, L4 and L6 are switched via the valves 1, 3, 4 and 6. The valve 2 locks the quick-change system and the valve 5 unlocks the quick-change system.

  • Page 11: Troubleshooting

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Troubleshooting Malfunction Possible cause Corrective actions (1) Min. air pressure of (1) Check air supply and Quick-change head 3.5 bar exceeded...
  • Page 12 . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Figure 6: Loosen set screw to unlock Date printed 28.02.11...

  • Page 13: Maintenance And Care

    (2) Service the quick-change system SWS-I according to Table 6: Maintenance intervals . At every maintenance work the sealing have to be exchanged. (The complete seal kit can be ordered from SCHUNK. For Id.-No. of the seals, see chapter 11.1 page 21).

  • Page 14: Disassembly Of The Quick-Change-Heads Swk-I-011

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Disassembly of the Quick-Change-Heads SWK-I-011 CAUTION ! Please observe chapter 7 page 13 as well as the safety information on page 3.

  • Page 15: Programming Aid

    Quick-Change-System type SWS-I-011 Programming aid To simplify the teach process and programming, Schunk offers a programming aid (ID no. 302814) It consists oft he tool-side module SWA-I-011(ID no. 5517913) and the robot.side module SWK-I-011 (ID no. 5517912). Both modules can be purchased separately.
  • Page 16 . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Step 3 Lock the programming aid /33/ with the robot-side change head /31/. The marking A must be on the side oft he electric feed-through /32/.
  • Page 17 . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Step 4 In the teach process, move the tool-side change head /27/ into position over the robot- side change head /31/.
  • Page 18 . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Step 6 Make sure that the markings „A“ and „B“ line up with each other. Correct the position of the robot to compensate for any lateral misalignment.

  • Page 19: Assembly Drawing

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Assembly Drawing 10.1 SWS-I-011 axial output Figure 12: Exploded drawing axial output Date printed 28.02.11...

  • Page 20: Sws-I-011 Radial Output

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 10.2 SWS-I-011 radial output Figure 13: exploded drawing radial output Date printed 28.02.11...

  • Page 21: Bills Of Materials

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Bills of materials 11.1 Seal kit Seal kit (Id.-No. 5517080) Ident.-Nr. Quatity Description 9611175 O-ring 10 x 1,5 mm...

  • Page 22: Swk-I-011 Radial Output (Id.-No. 302 811)

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 SWK-I-011 radial output (Id.-No. 302 811) 11.2.2 Ident.-Nr. Quatity Description Wearing part? 5516858 Quick-Change-Head 5516860 Pin retainer 2 9948368...

  • Page 23: Swk-I-011 Axial Output (Id.-No. 302 812)

    . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 SWK-I-011 axial output (Id.-No. 302 812) 11.2.3 Ident.-Nr. Quatity Description Wearing part? 5516858 Quick-Change-Head 5516860 Pin retainer 2 9948368...

  • Page 24: Contact

    Assembly and Operating Manual Quick-Change-System type SWS-I-011 Contact GERMANY – HEAD OFFICE CANADA DENMARK HUNGARY SCHUNK GmbH & Co. KG SCHUNK Intec Corp. SCHUNK Intec A/S SCHUNK Intec Kft. Spann- und Greiftechnik 190 Britannia Road East, Storhaven 7 Széchenyi út. 70.
  • Page 25 Fax +82-31-7376142 www.ch.schunk.com info@kr.schunk.com www.kr.schunk.com MEXICO, VENEZUELA RUSSIA SPAIN, PORTUGAL TURKEY SCHUNK Intec S.A. de C.V. OOO SCHUNK Intec SCHUNK Intec S.L. SCHUNK Intec Bağlama Sistemleri ve Calle Pirineos # 513 Nave 6 ul. Samojlovoj, 5, lit. C Foneria, 27 Zona Industrial Benito Juárez...
  • Page 26 . c o m o s o . c o m Assembly and Operating Manual Quick-Change-System type SWS-I-011 Date printed 28.02.11...

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