SCHUNK SWS-001 Installation And Operating Manual
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SCHUNK SWS-001 Installation And Operating Manual

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Installation and Operating Manual
SWS-001
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Summary of Contents for SCHUNK SWS-001

  • Page 1 Original Manual Installation and Operating Manual SWS-001 Quick-Change...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.

  • Page 3: Table Of Contents

    Operational Considerations .................. 20 Coupling Sequence .....................  20 Uncoupling Sequence .................. 21 Fail-Safe Operation.....................  22 Tool Stand Design .................... 23 6.4.1 Tool Locating Features................ 25 6.4.2 Tool Stands Sensors................ 25 Troubleshooting ..................... 26 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 4 Spring Pin Replacement.................. 33 Recommended Spare Parts .................. 35 10 Drawings......................... 36 10.1 Tool Changer ......................  36 10.2 E04 Electrical Module .................. 39 11 Translation of original declaration of incorporation .......... 40 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death.  CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 6: Applicable Documents

    • Quick-Change SWS-001 in the version ordered, containing the following components: – SWK quick-change head – SWA quick-change adapter • Accessory pack Content of the accessory pack: 4x Screw DIN 7984 M3 x 14 mm 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 7: Basic Safety Notes

    Avoid any manner of working that may interfere with the function and operational safety of the product. Wear protective equipment. NOTE More information is contained in the relevant chapters. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 8: Protective Equipment

    • For all work, secure the unit against accidental operation. • Take a precautionary approach by maintenance and disassembly. • Only specially trained staff should disassemble the module. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 9 Tool Changer and modules prior to operation. Failure to do so will result in damage to Tool Changers, modules, and end-of-arm tooling and could cause injury to personnel. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 10 Damage to the Cover Plate and O-ring may result. Always attach the quick-change master SWK to the robot • interface plate prior to attempting any operations. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 11: Technical Data

    Weight 0.03 kg 0.02 kg Max. Recommended distance 1.0 mm No-Touch locking technology between SWK and SWA allows the SWK and SWA to lock with separation when coupling. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 12: Product Overview

    The Lock and Unlock air ports are equipped with M3 adjustable elbow fittings for 4mm diameter tubing. The SWK has two mounting pockets that support optional modules for electrical or other pass-through connections. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 13: Quick-Change Adapter Swa

    Modules Shown Pass-through Ports (4x) M5 Elbow Fittings Optional for 6 mm Dia. Modules (2x) Tubing (4x) Alignment Coupling Orientation Locking Posts (2x) Dowel Pin quick-change adapter SWA 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 14: Assembly

    • withstanding the repetitive motions of the application without failing. The routing of electrical and pneumatic lines must minimize • the possibility of stress pullout, kinking, rupture, etc. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 15: Swa Quick-Change Adapter Assembly

    Pneumatic lines and electrical cables are attached, bundled, and Ø must be strain-relieved in a manner that allows for freedom of movement during operation. For electrical cabling instructions: Wiring and Electrical Connections for Optional Modules  19]. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 16: Lock/Unlock Pneumatic Connections And Valving

    Possible damage to the locking mechanism could occur. Do not use the Tool Changer in the fail-safe condition for • extended periods of time. Do not transport the Tool Changer in the fail-safe condition. • 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 17: Valve Requirements And Connections

    Tool Changer. Connect the Lock and Unlock supply air to a single 4-way valve with either 4 or 5 port configuration. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 18: Manual Uncouple Swk And Swa

    Using a 1.5mm Ball end Allen wrench, insert it through the Ø Unlock air port and push the locking piston to the unlocked position. Separate the SWA from the SWK, supporting the SWA and tool Ø if attached. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 19: Wiring And Electrical Connections For Optional Modules

    Repeat this for all the connections. Ø Replace the optional module to the SWK or SWA and secure Ø with the M2 screw using a 1.5mm Allen Wrench. Torque to approximately 0.24 Nm. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 20: Operational Considerations

    SWA are aligned properly before coupling to ensure proper orientation. When the two faces are within the specified No-Touch™ Ø distance, release the pressure from the Unlock Port and supply air to the Lock Port 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 21: Uncoupling Sequence

    A sufficient delay must be programmed between unlocking Ø valve actuation and robot motion so that the unlocking process is complete and the SWA is fully released before moving the robot. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 22: Fail-Safe Operation

    Do not use the Tool Changer in a fail-safe condition. Damage to the locking mechanism could occur. Re-establish air pressure and ensure the Tool Changer is in a • secure lock position before returning to normal operations. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 23: Tool Stand Design

    Lock-up should occur with the SWK in the No-Touch™ locking zone (see the following table), but not touching the SWA. When air is supplied to the lock port, the SWK should draw the SWA into the locked position. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 24 * Maximum values shown. Decreasing actual values will minimize wear during coupling/uncoupling. ** Actual allowable values may be higher in some cases, but higher offsets will increase wear during coupling. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 25: Tool Locating Features

    Tool should fail to release properly from the robot. Proximity sensors should be located so that the sensing face is vertical to prevent swarf or other debris from falling on the sensor and creating false readings. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 26: Troubleshooting

    Air or vacuum trapped in Ensure that the SWK cam is fully a Lock (L) air port. retracted and that there is no air trapped in the Lock (L) air port. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 27: Maintenance

    Placement of Tools Stands away from debris generators. • Covers incorporated into the Tool Stands, guards, deflectors, • air curtains, and similar devices the End of Arm Tooling and the Tool Stand Design. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 28: Preventive Maintenance

    General Usage, Material Handling, More than 1 per minute Weekly Docking Station Less than 1 per minute Monthly Wet or Humid Environments Weekly Welding/Servo/Deburring, Foundry Weekly Operations (Dirty Environments) 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 29 • Inspect electrical contacts for wear or damage Spring Pin Replacement  33] 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 30: Cleaning And Lubrication Of The Locking Mechanism

    Clean Inner Surface and Alignment Pins of the Master Plate Clean the inner surfaces, balls, and alignment pins of the SWK Ø by pushing the rag into the narrow socket with a small shaft. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 31 Use MobilGrease® XHP222 Special grease. • MobilGrease® XHP222 Special is a NLGI #2 lithium complex grease with molybdenum disulfide. No application of lubrication is necessary on the SWK Ø components 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 32: Rubber O-Ring Inspection And Replacement

    Dip new O-ring in water to aid in installation. Ø Insert the rubber O-ring into the bore. Ø Press the O-ring in by hand until it is seated completely in the Ø bore. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 33: Spring Pin Replacement

    Gently and evenly pull the spring pin out until it clears the pin block. Spring Pin Pin Insertion Tool Pin Insertion Tool Spring Pin Insertion Start new spring pin into the pin block by hand. Ø 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 34 If not continue to push the pin into the block until you feel a click or the pin is at the proper height. 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 35: Recommended Spare Parts

    9 Recommended Spare Parts Assembly Part Number Description 0302290 SWK-001-000-000 0302291 SWA-001-000-000 Electrical modules 9960359 Electrical Module, E04-K, 4-Pin, 3Amp/50VAC Master 9960360 Electrical Module, E04-A, 4-Pin, 3Amp/50VAC Tool 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 36: Drawings

    Drawings 10 Drawings 10.1 Tool Changer SWS-001 Tool Changer 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 37 Drawings quick-change head SWK-001 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...
  • Page 38 Drawings quick change adapter SWA-001 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 39: E04 Electrical Module

    Drawings 10.2 E04 Electrical Module Electrical Module 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

  • Page 40: Translation Of Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, June 2019 p.p. Ralf Winkler, Manager for development of gripping system components 02.00 | SWS-001 | Installation and Operating Manual | en | 389698...

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