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Mec Nano10-XD Service & Parts Manual

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Service & Parts Manual
- XD
Nano10
®
ART_5973
Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019.
Part # 96251
March 2025
Serial Number Range 18000019 - Up

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Summary of Contents for Mec Nano10-XD

  • Page 1 Service & Parts Manual - XD Nano10 ® ART_5973 Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019. Part # 96251 March 2025 Serial Number Range 18000019 - Up...
  • Page 2 Received Registered Trademark Added Calibration instructions on page 27. March 2025 Xtra Deck registered trademark under U.S. Patent #12,252,380. ® MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com...
  • Page 3 � � � � � � � � � � � � � � � � Section 1 - MEC Operator Policy MEC Operator Policy � � � � � � � � � � � � � � �...
  • Page 4 March 2025 Section 13 - Chassis. . 34 Steer Linkage and Wheels Assembly � � � � � � � � � � � � � � � 34 Drive Wheel Assembly� � � � � � � � � �...
  • Page 5 All parts represented here are manufactured and supplied in accordance with MEC quality standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable performance. To obtain maximum benefits from your MEC Aerial Work Platforms, always follow the proper operating and maintenance procedures.
  • Page 6 Any procedures not found within this manual must be evaluated by the individual to assure oneself that they are “proper and safe.” Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe, dependable service. Only trained, authorized personnel should be allowed to operate or service the machine.
  • Page 7 Safety Symbols & General Safety Tips Safety Symbols & General Safety Tips MEC manuals and decals use symbols, colors and signal words to help you recognize important safety, operation and maintenance information. RED and the word DANGER – Indicates an imminently hazardous...
  • Page 8 Section 3 - Torque Specifications March 2025 Bolt Torque Specification - American Standard Bolt Torque Specification - American Standard Fasteners Use the following values to apply torque unless a specific torque value is called out for the part being used. American Standard Cap Screws SAE Grade Cap Screw...
  • Page 9 Section 3 - Torque Specifications March 2025 Bolt Torque Specification - Metric Standard Fasteners Use the following values to apply torque unless a specific torque value is called out for the part being used. Metric Cap Screws Metric Grade 10.9 10.9 Cap Screw Size Torque...
  • Page 10 Section 3 - Torque Specifications March 2025 Hydraulic Components Torque Table Note: Always lubricate threads with clean hydraulic fluid prior to installation. Use the following values to torque hydraulic components when a specific value is not available. Always check for torque values in the following places before relying on the Hydraulic Components Torque Table.
  • Page 11 Section 4 - Specifications March 2025 Specifications Specifications Indoor 16.4ft 5.0 m Height, Working Maximum Outdoor 13.5ft 4.3 m Indoor 9.8ft 3.0 m Height, Platform Maximum Outdoor 7.5ft 2.3 m Height, Stowed Maximum 5.3ft 1.60 m Indoor 45lbs 200 N Manual Force Outdoor 45lbs...
  • Page 12 Section 5 - Machine Systems March 2025 Machine Systems Machine Systems Hydraulic System HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS, ART_6091 AND EVEN DEATH. WARNING CORRECT LEAKS IMMEDIATELY. Hydraulic fluid leaks under pressure may not always be visible. Check for ART_6091 CAUTION pin hole leaks with a piece of cardboard, not your hand.
  • Page 13 Section 6 - Machine Components March 2025 Machine Components Machine Components 1) Manuals Case 2) Xtra Deck ® 3) Platform Controller 4) Platform Guard Rails 5) Platform Entry Gate 6) Emergency Down Handle (Inside Lower Controls) 7) Ground Control 8) Pothole Protection Device 9) Forklift Pockets 10) Battery Charger 11) Drive Wheels...
  • Page 14 Section 7 - Emergency Systems and Procedures March 2025 Emergency Systems and Procedures Emergency Systems and Procedures IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED, HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING ART_6091 PROCEDURE TO SAFELY LOWER THE PLATFORM. WARNING DO NOT ATTEMPT TO CLIMB DOWN ELEVATING ASSEMBLY.
  • Page 15 MEC machinery. Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery. ART_6091 Drivers are also responsible for selecting the correct and appropriate WARNING trailer according to government regulations and company policy.
  • Page 16 Section 8 - Transport and Lifting Instructions March 2025 Driving or Winching onto or off of a Transport Vehicle Always attach the machine to a winch when loading or unloading from a truck or trailer by driving. ART_6091 WARNING Read and understand all safety, control, and operating information found on the machine and in this manual before operating the machine.
  • Page 17 Section 8 - Transport and Lifting Instructions March 2025 Ensure that angle of each hold-down chain or strap does not exceed 30° ART_6091 CAUTION relative to the trailer deck. Securing to truck or trailer for Transport • Turn the Key Switch to off and remove the key before Truck Tie Down Minimum 4 chains of adequate capacity transport.
  • Page 18 Section 9 - Maintenance March 2025 Maintenance Safety Maintenance Safety BEFORE PERFORMING MAINTENANCE ON THE LIFT ACTUATOR, ART_6091 WARNING SUPPORT THE PLATFORM WITH A FORKLIFT. NEVER perform work on the machine with the platform elevated without placing forklift prongs around 1 inch (25 millimeters) under the platform to support the platform as is shown below. 1 in Forklift Prongs...
  • Page 19 Section 9 - Maintenance March 2025 Maintenance Inspection Report NANO 10 SCISSOR Fleet Equipment Number Date Inspector Name Inspector Co. Model Number Address Serial Number Hour Meter Signature Machine Owner & address Maintain all service records in accordance with ANSI A92.24-2019 * If an inspection receives an “N”, remove from service.
  • Page 20 Section 9 - Maintenance March 2025 Daily Maintenance The following maintenance should be done daily or every 8 hours. 1) Inspect the Manuals and Decals Keeping the operator’s manual in good condition is essential to safe machine operation. The operator’s manual is included with each machine and is stored in the manual box in the platform. An illegible or missing manual will not provide safety and operational information necessary for a safe operating condition.
  • Page 21 Section 9 - Maintenance March 2025 fluid levels or damaged cables and connections can result in component damage and hazardous conditions. Note:This check is not required for machines with sealed batteries or maintenance-free batteries. Electrocution hazard. Contact with hot or live circuits may result in death ART_6091 WARNING or serious injury.
  • Page 22 Section 9 - Maintenance March 2025 Quarterly Maintenance The following maintenance should be done every 3 months or 250 hours of operation. 1) Inspect the Batteries • Tools will be required to perform this procedure. • New parts will be required to perform this procedure. Proper battery condition is essential to good machine performance and operational safety.
  • Page 23 Section 9 - Maintenance March 2025 follows: • Add 0.004 to the reading of each cell for every 42°F (5.5°C) ART_6026 above 80.1°F (26.7°C). • Subtract 0.004 from the reading of each cell for every 42°F (5.5°C) below 80.1°F (26.7°C). •...
  • Page 24 Section 9 - Maintenance March 2025 • Raising Electric cylinder motor wiring • Platform controls wiring • Power to platform wiring 5. Inspect for a liberal coating of dielectric grease in the following locations: • Between the ground controls and platform controls •...
  • Page 25 Section 9 - Maintenance March 2025 hazardous operating situation. Perform this procedure from the ground using the platform controls. Do not stand in the platform. 1. Pull out the red Emergency Stop button to the On position (pulled out) at both the ground and platform controls.
  • Page 26 Section 9 - Maintenance March 2025 Note:The brakes must be able to hold the machine on any slope it is able to climb. 8. Replace the brakes and repeat this procedure beginning with step 1. Braking Distance, Maximum 24 in±11.8 in High range on paved surface (61 cm±30 cm) 8) Test the Drive Speed - Stowed Position...
  • Page 27 Section 9 - Maintenance March 2025 reference point on the machine crosses the start line. 9. Continue at full speed and note the time when your reference point on the machine passes over the finish line. The time is less than 111 sec. 10) Test the Indoor/Outdoor select Functions Note: Perform this test from the ground with the platform controller.
  • Page 28 Section 9 - Maintenance March 2025 Semi-annual Maintenance The following maintenance should be done every 6 months or 500 hours of operation. 1) Test the Platform Overload System • Tools will be required to perform this procedure. • Dealer service will be required to perform this procedure. Testing the platform overload system regularly is essential to safe machine operation.
  • Page 29 Section 9 - Maintenance March 2025 Yearly Maintenance The following maintenance should be done every year or 1,000 hours of operation. 1) Check the Scissor Arm Wear Pads • Tools will be required to perform this procedure. • New parts will be required to perform this procedure. Making sure that the condition of the scissor arm wear pads is good is essential to safe machine operation.
  • Page 30 Section 9 - Maintenance March 2025 If the Electric Cylinder sends out abnormal sound, please add the lubricating grease promptly. Fat-liquoring 1. Raise the platform to the position where the fat-liquoring Port port exposes completely. 2. Disconnect the battery pack from the machine, and let the machine stand for an hour at last.
  • Page 31 Section 10 - Calibrations March 2025 Calibrations Calibrations Calibration Information Calibration must be done to ensure proper and safe operation. Each calibration section explains the nature of the calibration and when it should be performed. Tilt Sensor Calibration The Tilt Sensor monitors chassis level. The maximum X-axis tilt angle is 1.5°...
  • Page 32 Section 10 - Calibrations March 2025 ILLUSTRATION No. Maximum Height Calibration ART_6090D 1. Lift up the platform to highest height, then push “red emergency stop button” on PCU. 2. Turn the key switch to ground-control. 3. On the PCU, press and hold the “horn” and “turtle” buttons, then pull out ILLUSTRATION No.
  • Page 33 Section 10 - Calibrations March 2025 Full-load Calibration ILLUSTRATION No. ART_6090D 1. Put a rated load on the platform. 2. Turn the key switch to ground-control, and pull out the “red emergency stop button” of ground control panel. 3. Bring the PCU to the side of the machine where it can be operated outside the platform.
  • Page 34 Section 11 - Fault Code March 2025 Fault Codes Fault Codes The LED readout screen displays fault codes that provide information about the machine operating status and about malfunctions. The fault codes listed in the following charts describe malfunctions and can aid in troubleshooting the machine by Art_5533 pinpointing the area or component affected.
  • Page 35 Section 11 - Fault Code March 2025 List of Fault Codes (Motor Controller) Display Description Display Description 1062 TH. Protection 2223 Contactor Coil Short 1065 Motor Temperat. 2227 Current Sensor Fault 1066 Battery Low 2229 Hard Fault 1080 Forward and backward 2230 Contactor Coil Open 1153...
  • Page 36 Section 12 - Schematics March 2025 Electrical Schematic Electrical Schematic ILLUSTRATION No. ART_6029 Page 32 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 37 This Parts sections consists of illustrated parts sections and is designed to provide you, the customer, with illustrations and the list of associated parts needed to properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the Service section in this manual and the Operator’s Manual (provided separately), this manual will assist you in making necessary adjustments...
  • Page 38 Section 13 - Chassis March 2025 Steer Linkage and Wheels Assembly Steer Linkage and Wheels Assembly ILLUSTRATION No. Nano10 Steer Linkage and Wheels Assembly ® ART_5974 Page 34 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 39 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46540 Screw 46541 Cotter Pin 46542 46543 Electric Cylinder Unit 41322 Cotter Pin 53123 Screw SHCS M06-1.00 × 25 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 46544 Wheel 46545...
  • Page 40 Section 13 - Chassis March 2025 Drive Wheel Assembly ILLUSTRATION No. Nano10 Drive Wheel Assembly ® ART_5975 Page 36 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 41 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46552 Drive Motor Assembly 46553 Reducer 46554 Motor 46555 Brake 53483 Screw CSCS M10-1.50 × 25 46544 Wheel 50000 WSHR M06 Standard Flat Washer 53046 WSHR M06 Spring Washer 53123 Screw SHCS M06-1.00 ×...
  • Page 42 Section 13 - Chassis March 2025 Pothole Protection Assembly ILLUSTRATION No. Nano10 Pothole Protection Assembly ® ART_5976 Page 38 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 43 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46556 Pothole Guard Weldment 46557 Linkage Weldment 46558 50313 Nut NNYL M08-1.25 Flange 46559 46560 Roller 46561 Linkage Weldment 46562 Gas Shock 46563 Bearing 46564 Bearing 46565 Pothole Link Plate 46566 46567 Pothole Guard Weldment...
  • Page 44 Section 13 - Chassis March 2025 Right Tray Assembly ILLUSTRATION No. Nano10 Right Tray Assembly ® ART_5977 Page 40 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 45 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46568 Lock Clasp 53138 Screw SHCS M06-1.00 × 16 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 46569 Motor Controller 53150 Screw SHCS M05-0.80 × 20 53043 WSHR M05 Spring Washer 53038...
  • Page 46 Section 13 - Chassis March 2025 Left Tray Assembly 16 15 ILLUSTRATION No. Nano10 Left Tray Assembly ® ART_5978 Page 42 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 47 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46568 Lock Clasp 53138 Screw SHCS M06-1.00 × 16 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 41334 Relay 53265 Screw THMS M05-0.80 × 10 53125 Screw SHCS M06-1.00 ×...
  • Page 48 Section 13 - Chassis March 2025 Ground Control Assembly ILLUSTRATION No. Nano10 Ground Control Assembly ® ART_5979 Page 44 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 49 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46581 Ground Control Panel Weldment 41422 Emergency Stop Switch 46755 Select Switch 41418 Key Switch 41419 Toggle Switch 46582 Select Switch 46583 Display Page 45 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 50 Section 13 - Chassis March 2025 Charger and Accessories ILLUSTRATION No. Nano10 Charger and Accessories ® ART_5980 Page 46 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 51 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46584 Frame Weldment 53111 Screw CSCS M04-0.70 × 10 46585 Wire Clip 42074 Limit Switch 53038 WSHR M05 Standard Flat Washer 53043 WSHR M05 Spring Washer 50359 Screw SHCS M05-0.80 × 16 46587 Switch Bracket 41001...
  • Page 52 Section 13 - Chassis March 2025 Motor Controller Assembly ILLUSTRATION No. Nano10 Motor Controller Assembly ® ART_5981 Page 48 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 53 Section 13 - Chassis March 2025 Item Part Number Description Qty. 46593 Controller Bracket 46594 Motor Controller 53491 Screw THMS M04-0.70 × 16 53263 Screw THMS M04-0.70 × 8 41575 Plug 53265 Screw THMS M05-0.80 × 10 46588 Cover Page 49 Nano10 -XD - Service &...
  • Page 54 Section 14 - Scissor March 2025 Scissor Assembly Scissor Assembly 30 29 26 25 24 ILLUSTRATION No. Nano10 Scissor Assembly ® ART_5982 Page 50 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 55 Section 14 - Scissor March 2025 Item Part Number Description Qty. 42437 Circlips 41354 Washer 46596 Platform Slider 46597 46598 Inner Arm 3 46599 Outer Arm 3 46600 46601 Inner Arm 2 46602 Block 46603 Outer arm 2 41287 Bearing 46604 Electric Cylinder Assembly (Refer to page 54) 50018...
  • Page 56 Section 14 - Scissor March 2025 46615 Safety Arm 46616 Clamp 46617 Safety Arm Bushing 50359 Screw SHCS M05-0.80 × 16 53038 WSHR M05 Standard Flat Washer 53043 WSHR M05 Spring Washer 46595 Cable Ties Fixing Seat 46619 Load Sensing Pin 41706 Bearing 46620...
  • Page 57 Section 14 - Scissor March 2025 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK. Page 53 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 58 Section 14 - Scissor March 2025 Electric Cylinder Assembly ILLUSTRATION No. Nano10 Electric Cylinder Assembly ® ART_5983 Page 54 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 59 Section 14 - Scissor March 2025 Item Part Number Description Qty. 46621 Electric Cylinder 42466 Screw 50000 WSHR M06 Standard Flat Washer 53361 Nut NHEX M06-1.00 53265 Screw THMS M05-0.80 × 10 46622 Motor Cover 46623 Clamp 46624 Emergency Down Cable Assembly 53171 Screw SHCS M05-0.80 ×...
  • Page 60 Section 15 - Platform March 2025 Platform Assembly Platform Assembly ILLUSTRATION No. Nano10 Platform Assembly ® ART_5984 Page 56 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 61 Section 15 - Platform March 2025 Item Part Number Description Qty. 96297 Magnet, 0.906 OD x .23 ID x .787, Counter Sink, 51 Lbs 53496 Screw CSCS M05-0.80 × 25 46618 Rear Extension Rail 46626 Upper Rail 50050 Nut NNYL M12 × 1.75 93217 1.50”...
  • Page 62 Section 15 - Platform March 2025 Xtra Deck Step Installation ® ILLUSTRATION No. Nano10 Xtra Deck Step Installation ® ® ART_6030 Page 58 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 63 Section 15 - Platform March 2025 Item Part Number Description Qty. 46633 Pallet Weldment 50568 Nut NNYL M06-1.00 Flange 50001 WSHR M08 Standard Flat Washer 46771 Wire Rope 46772 50016 Screw HHCS M08-1.25 × 55 44224 Step Inhibitor Clamp 44223 Step Inhibitor 50313 Nut NNYL M08-1.25 Flange...
  • Page 64 Section 15 - Platform March 2025 Platform Control Assembly ILLUSTRATION No. Slab Platform Control Assembly ART_5878 Page 60 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 65 Section 15 - Platform March 2025 Item Part Number Description Qty. 47375 Platform Control Box Assembly (Refer to page 62) 50048 Nut NNYL M08 × 1.25 42501 Handle 42500 Locating Plate 46629 Platform Control Box Mount Bracket 53231 Screw PHMS M06-1.00 × 16 53248 Screw CARB M08-1.25 ×...
  • Page 66 Section 15 - Platform March 2025 Platform Control Box Assembly ILLUSTRATION No. Slab Platform Control Box Assembly ART_5885 Page 62 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 67 Section 15 - Platform March 2025 Item Part Number Description Qty. 44768 Shell Components 41157 Emergency Stop Switch 43632 Red Mushroom Head 43633 Base With 1 NC Contact 42915 Decal, Emergency Stop Panel 44769 USB Cable 44797 Decal, Platform Control Panel 41149 Joystick 43621...
  • Page 68 Section 16 - Electrical System March 2025 Electrical Harness Electrical Harness Load Sensor Platform Control Electric Box Assembly Cylinder Unit Limit Switch (Pothole) Beacon Limit Switch (Lift Up) Limit Switch (Lift Down) Relay Angle Electric Sensor Cylinder Unit Tilt Limit Switch Sensor (Pothole) Ground Control...
  • Page 69 Section 16 - Electrical System March 2025 Item Part Number Description Qty. 46631 Chassis Harness 1 46632 Platform Control Box Harness 46634 Chassis Harness 2 46635 Power Harness 46636 Power Harness 46637 Power Harness 44545 Power Harness 46638 Power Harness 46639 Power Harness 46640...
  • Page 70 Section 17 - Decals March 2025 Decals Decals 20 21 *On both sides. Xtra Deck Removed ® 20 21 *On both sides. Page 66 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 71 Section 17 - Decals March 2025 95919 Qty. - 2 95208 Qty. - 1 96307 Qty. - 1 94362 Qty. - 4 96222 Qty. - 1 90732 Qty. - 1 42534 Qty. - 1 90750 Qty. - 1 95389 Qty. - 1 41639 Qty.
  • Page 72 March 2025 Notes Page 68 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 73 March 2025 Notes Page 69 Nano10 -XD - Service & Parts Manual - 96251 ®...
  • Page 74 MEC Parts Order Form Phone: 559-842-1523 Fax: 559-400-6723 Email: Parts@mecawp.com Please Fill Out Completely: Date: Ordered By: Account: Your Fax No.: Bill to: Ship to: Purchase Order Number Ship VIA ** All orders MUST have a Purchase Order Number **Fed Ex shipments require Fed Ex account number...
  • Page 75 MEC Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial Platform Sales Corp. to be defective in material and/or workmanship. MEC Aerial Platform Sales Corp. shall not be liable for any consequential, incidental or contingent damages whatsoever.
  • Page 76 MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com...