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Mec Nano10-XD Service Manual

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Service & Parts Manual
- XD
™
Nano10
ART_5973
Serial Number Range
Part # 96251
18000000 - Up
January 2023

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Summary of Contents for Mec Nano10-XD

  • Page 1 Service & Parts Manual - XD ™ Nano10 ART_5973 Serial Number Range Part # 96251 18000000 - Up January 2023...

  • Page 2: Revision History

    January 2023 Revision History Date Reason for Update January 2023 New Release MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com Page i - XD - Service & Parts Manual Nano10 ™...
  • Page 3 Chapter 1 - Service � � � � � � � � � � � � � Service Introduction Section 1 - MEC Operator Policy MEC Operator Policy � � � � � � � � � � � � � �...
  • Page 4 January 2023 Left Tray Assembly � � � � � � � � � � � � � � � � � � � 37 Ground Control Assembly � � � � � � � � � � � � �...

  • Page 5: Chapter 1 - Service

    All parts represented here are manufactured and supplied in accordance with MEC quality standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable performance. To obtain maximum benefits from your MEC Aerial Work Platforms, always follow the proper operating and maintenance procedures.

  • Page 6: Mec Operator Policy

    Any procedures not found within this manual must be evaluated by the individual to assure oneself that they are “proper and safe.” Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe, dependable service. Only trained, authorized personnel should be allowed to operate or service the machine.

  • Page 7: Safety Symbols & General Safety Tips

    Safety Symbols & General Safety Tips Safety Symbols & General Safety Tips MEC manuals and decals use symbols, colors and signal words to help you recognize important safety, operation and maintenance information. RED and the word DANGER – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury ORANGE and the word WARNING –...

  • Page 8: Section 3 - Specifications

    Section 3 - Specifications January 2023 Specifications, Indoor Rated Only Indoor 16.4 ft 5.0 m Height, Working Maximum Indoor Rated Only Indoor Rated Only Outdoor Indoor 9.8 ft 3.0 m Height, Platform Maximum Indoor Rated Only Indoor Rated Only Outdoor Height, Stowed Maximum 5.3 ft 1.60 m...
  • Page 9 Section 3 - Specifications January 2023 Specifications, Indoor/Outdoor Rated Indoor 16.4 ft 5.0 m Height, Working Maximum Outdoor 13.5 ft 4.3 m Indoor 9.8 ft 3.0 m Height, Platform Maximum Outdoor 7.5 ft 2.3 m Height, Stowed Maximum 5.3 ft 1.60 m Indoor Maximum Personnel...

  • Page 10: Section 4 - Torque Specifications

    Section 4 - Torque Specifications January 2023 Bolt Torque Specification - American Standard Bolt Torque Specification - American Standard Fasteners Use the following values to apply torque unless a specific torque value is called out for the part being used. American Standard Cap Screws SAE Grade Cap Screw...

  • Page 11: Bolt Torque Specification - Metric Standard

    Section 4 - Torque Specifications January 2023 Bolt Torque Specification - Metric Standard Fasteners Use the following values to apply torque unless a specific torque value is called out for the part being used Metric Cap Screws Metric Grade 109 10.9 Cap Screw Size Torque...

  • Page 12: Hydraulic Components Torque Table

    Section 4 - Torque Specifications January 2023 Hydraulic Components Torque Table Note:Always lubricate threads with clean hydraulic fluid prior to installation. Use the following values to torque hydraulic components when a specific value is not available. Always check for torque values in the following places before relying on the Hydraulic Components Torque Table.
  • Page 13 Section 5 - Hydraulic System, Electrical System and Total System January 2023 Hydraulic System, Electrical System and Total System Hydraulic System, Electrical System and Total System Hydraulic System HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS, AND EVEN DEATH CORRECT LEAKS IMMEDIATELY HYDRAULIC FLUID LEAKS UNDER PRESSURE MAY NOT ALWAYS BE VISIBLE CHECK FOR PIN HOLE LEAKS WITH A PIECE OF CARDBOARD,...

  • Page 14: Machine Components

    Section 6 - Machine Components January 2023 Machine Components Machine Components Platform Controller Platform Guard Rails Manuals Case Lanyard Anchorage Points Xtra Step Main Platform Platform Entry Gate Electric Cylinder Assembly Scissor Arms Tie-Down/Lift Points Forklift Pockets Chassis Emergency Down Cable Battery Charger (Inside Lower Controls) Ground Control...

  • Page 15: Emergency Systems And Procedures

    Section 7 - Emergency Systems and Procedures January 2023 Emergency Systems and Procedures Emergency Systems and Procedures IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED, HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM DO NOT ATTEMPT TO CLIMB DOWN ELEVATING ASSEMBLY Emergency Stop The machine is equipped with an EMERGENCY STOP switch at the base...

  • Page 16: Transport And Lifting Instructions

    Section 8 - Transport and Lifting Instructions January 2023 Transport and Lifting Instructions Transport and Lifting Instructions Observe and Obey: • Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. Only qualified aerial lift operators should move the machine on or off the truck.
  • Page 17 Section 8 - Transport and Lifting Instructions January 2023 Turn the key switch to the “OFF” position and remove the key before transporting. Inspect the entire machine for loose or unsecured items. Use the tie-down points on the chassis for anchoring down to the transport surface. Use a minimum of four chains or straps.

  • Page 18: Section 9 - Maintenance

    Section 9 - Maintenance January 2023 Maintenance Inspection Report Maintenance Inspection Report NANO 10 SCISSOR Fleet Equipment Number Date Inspector Name Inspector Co Model Number Address Serial Number Hour Meter Signature Machine Owner & address Maintain all service records in accordance with ANSI A9224-2019 *If an inspection receives an “N”, remove from service.

  • Page 19: Daily Maintenance

    Section 9 - Maintenance January 2023 Daily Maintenance The following maintenance should be done daily or every 8 hours. 1) Inspect the Manuals and Decals Keeping the operator’s manual in good condition is essential to safe machine operation. The operator’s manual is included with each machine and is stored in the manual box in the platform. An illegible or missing manual will not provide safety and operational information necessary for a safe operating condition.
  • Page 20 Section 9 - Maintenance January 2023 fluid levels or damaged cables and connections can result in component damage and hazardous conditions. Note:This check is not required for machines with sealed batteries or maintenance-free batteries. Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings, watches and other jewelry Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water...

  • Page 21: Quarterly Maintenance

    Section 9 - Maintenance January 2023 Quarterly Maintenance The following maintenance should be done every 3 months or 250 hours of operation. 1) Inspect the Batteries • Tools will be required to perform this procedure. • New parts will be required to perform this procedure. Proper battery condition is essential to good machine performance and operational safety.
  • Page 22 Section 9 - Maintenance January 2023 follows: • Add 0.004 to the reading of each cell for every 42°F ART_6026 (5.5°C) above 80.1°F (26.7°C). • Subtract 0.004 from the reading of each cell for every 42°F (5.5°C) below 80.1°F (26.7°C). Result: All battery cells display a specific gravity •...
  • Page 23 Section 9 - Maintenance January 2023 • Ground controls wiring • Chassis side doors inside wiring • Steering Electric cylinder motor wiring • Raising Electric cylinder motor wiring • Platform controls wiring • Power to platform wiring 5. Inspect for a liberal coating of dielectric grease in the following locations: •...
  • Page 24 Section 9 - Maintenance January 2023 5) Test the Key Switch Proper key switch action and response is essential to safe machine operation. The machine can be operated from the ground or platform controls and the activation of one or the other is accomplished with the key switch.
  • Page 25 Section 9 - Maintenance January 2023 switch or the joystick when your reference point on the machine crosses the test line. 7. Measure the distance between the test line and your machine reference point. Result: The machine stops within the specified braking distance. No action required. •...
  • Page 26 Section 9 - Maintenance January 2023 5. Raise the platform approximately 4.3 ft (1.2 m) from the ground. 6. Press the drive function select button. 7. Choose a point on the machine; i.e., contact patch of a tire, as a visual reference for use when crossing the start and finish lines.

  • Page 27: Semi-Annual Maintenance

    Section 9 - Maintenance January 2023 Semi-annual Maintenance The following maintenance should be done every 6 months or 500 hours of operation. 1) Test the Platform Overload System • Tools will be required to perform this procedure. • Dealer service will be required to perform this procedure. Testing the platform overload system regularly is essential to safe machine operation.

  • Page 28: Yearly Maintenance

    Section 9 - Maintenance January 2023 Yearly Maintenance The following maintenance should be done every year or 1,000 hours of operation. 1) Check the Scissor Arm Wear Pads • Tools will be required to perform this procedure. • New parts will be required to perform this procedure. Making sure that the condition of the scissor arm wear pads is good is essential to safe machine operation.
  • Page 29 Section 9 - Maintenance January 2023 If the Electric Cylinder sends out abnormal sound, please add the lubricating grease promptly. Fat-liquoring 1. Raise the platform to the position where the fat-liquoring Port port exposes completely. 2. Disconnect the battery pack from the machine, and let the machine stand for an hour at last.

  • Page 30: Electrical Schematic

    Section 10 - Schematics January 2023 Electrical Schematic Electrical Schematic RD(10) BK(10) Brake Brake PW OUT RD(18) 004-1 WH(18) 004-2 WH(18) 003-1 RD(18) CANH YE(18) CANH YE(20) CANL GN(18) CANL GN(20) Display U1 Z3-2 RD(16) Power Z3-6 RD(16) Power Z3-11 BK(16) Z3-10 BK(16) Load Sersor Brake...
  • Page 31 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK.

  • Page 32: Chapter 2 - Parts

    This Parts sections consists of illustrated parts sections and is designed to provide you, the customer, with illustrations and the list of associated parts needed to properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the Service section in this manual and the Operator’s Manual (provided separately), this manual will assist you in making necessary adjustments...
  • Page 33 Section 11 - Chassis January 2023 Steer Linkage and Wheels Assembly Steer Linkage and Wheels Assembly ILLUSTRATION No. Nano10-XD Steer Linkage and Wheels Assembly ART_5974 Page 29 - XD - Service & Parts Manual Nano10 ™...
  • Page 34 Section 11 - Chassis January 2023 Item Part Number Description Qty 46540 Screw 46541 Cotter Pin 46542 46543 Electric Cylinder Unit 41322 Cotter Pin 53123 Screw SHCS M06-1.00 × 25 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 46544 Wheel 46545...

  • Page 35: Drive Wheel Assembly

    Section 11 - Chassis January 2023 Drive Wheel Assembly ILLUSTRATION No. Nano10-XD Drive Wheel Assembly ART_5975 - XD - Service & Parts Manual Page 31 Nano10 ™...
  • Page 36 Section 11 - Chassis January 2023 Item Part Number Description Qty 46552 Drive Motor Assembly 46553 Reducer 46554 Motor 46555 Brake 53483 Screw CSCS M10-1.50 × 25 46544 Wheel 50000 WSHR M06 Standard Flat Washer 53046 WSHR M06 Spring Washer 53123 Screw SHCS M06-1.00 ×...
  • Page 37 Section 11 - Chassis January 2023 Pothole Protection Assembly ILLUSTRATION No. Nano10-XD Pothole Protection Assembly ART_5976 - XD - Service & Parts Manual Page 33 Nano10 ™...
  • Page 38 Section 11 - Chassis January 2023 Item Part Number Description Qty 46556 Pothole Guard Weldment 46557 Linkage Weldment 46558 50313 Nut NNYL M08-1.25 Flange 46559 46560 Roller 46561 Linkage Weldment 46562 Gas Shock 46563 Bearing 46564 Bearing 46565 Pothole Link Plate 46566 46567 Pothole Guard Weldment...
  • Page 39 Section 11 - Chassis January 2023 Right Tray Assembly ILLUSTRATION No. Nano10-XD Right Tray Assembly ART_5977 - XD - Service & Parts Manual Page 35 Nano10 ™...
  • Page 40 Section 11 - Chassis January 2023 Item Part Number Description Qty 46568 Lock Clasp 53138 Screw SHCS M06-1.00 × 16 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 46569 Motor Controller 53150 Screw SHCS M05-0.80 × 20 53043 WSHR M05 Spring Washer 53038...
  • Page 41 Section 11 - Chassis January 2023 Left Tray Assembly 16 15 ILLUSTRATION No. Nano10-XD Left Tray Assembly ART_5978 - XD - Service & Parts Manual Page 37 Nano10 ™...
  • Page 42 Section 11 - Chassis January 2023 Item Part Number Description Qty 46568 Lock Clasp 53138 Screw SHCS M06-1.00 × 16 53046 WSHR M06 Spring Washer 50000 WSHR M06 Standard Flat Washer 41334 Relay 53265 Screw THMS M05-0.80 × 10 53125 Screw SHCS M06-1.00 ×...
  • Page 43 Section 11 - Chassis January 2023 Ground Control Assembly ILLUSTRATION No. Nano10-XD Ground Control Assembly ART_5979 - XD - Service & Parts Manual Page 39 Nano10 ™...
  • Page 44 Section 11 - Chassis January 2023 Item Part Number Description Qty 46581 Ground Control Panel Weldment 41422 Emergency Stop Switch 46755 Select Switch 41418 Key Switch 41419 Toggle Switch 46582 Select Switch 46583 Display - XD - Service & Parts Manual Page 40 Nano10 ™...
  • Page 45 Section 11 - Chassis January 2023 Charger and Accessories ILLUSTRATION No. Nano10-XD Charger and Accessories ART_5980 - XD - Service & Parts Manual Page 41 Nano10 ™...
  • Page 46 Section 11 - Chassis January 2023 Item Part Number Description Qty 46584 Frame Weldment 53111 Screw CSCS M04-0.70 × 10 46585 Wire Clip 42074 Limit Switch 53038 WSHR M05 Standard Flat Washer 53043 WSHR M05 Spring Washer 50359 Screw SHCS M05-0.80 × 16 46587 Switch Bracket 41001...

  • Page 47: Motor Controller Assembly

    Section 11 - Chassis January 2023 Motor Controller Assembly ILLUSTRATION No. Nano10-XD Motor Controller Assembly ART_5981 - XD - Service & Parts Manual Page 43 Nano10 ™...
  • Page 48 Section 11 - Chassis January 2023 Item Part Number Description Qty 46593 Controller Bracket 46594 Motor Controller 53491 Screw THMS M04-0.70 × 16 53263 Screw THMS M04-0.70 × 8 41575 Plug 53265 Screw THMS M05-0.80 × 10 46588 Cover - XD - Service & Parts Manual Page 44 Nano10 ™...

  • Page 49: Scissor Assembly

    Section 12 - Scissor January 2023 Scissor Assembly Scissor Assembly 30 29 26 25 24 ILLUSTRATION No. Nano10-XD Scissor Assembly ART_5982 Page 45 - XD - Service & Parts Manual Nano10 ™...
  • Page 50 Section 12 - Scissor January 2023 Item Part Number Description Qty 42437 Circlips 41354 Washer 46596 Platform Slider 46597 Inner Arm 3 46598 46599 Outer Arm 3 46600 Inner Arm 2 46601 46602 Block 46603 Outer arm 2 41287 Bearing 46604 Electric Cylinder Assembly (Refer to page 49) 50018...
  • Page 51 Section 12 - Scissor January 2023 46615 Safety Arm 46616 Clamp 46617 Safety Arm Bushing 50359 Screw SHCS M05-0.80 × 16 53038 WSHR M05 Standard Flat Washer 53043 WSHR M05 Spring Washer 46595 Cable Ties Fixing Seat 46619 Load Sensing Pin 41706 Bearing 46620...
  • Page 52 Section 12 - Scissor January 2023 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK. - XD - Service & Parts Manual Page 48 Nano10 ™...
  • Page 53 Section 12 - Scissor January 2023 Electric Cylinder Assembly ILLUSTRATION No. Nano10-XD Electric Cylinder Assembly ART_5983 - XD - Service & Parts Manual Page 49 Nano10 ™...
  • Page 54 Section 12 - Scissor January 2023 Item Part Number Description Qty 46621 Electric Cylinder 42466 Screw 50000 WSHR M06 Standard Flat Washer 53361 Nut NHEX M06-1.00 53265 Screw THMS M05-0.80 × 10 46622 Motor Cover 46623 Clamp 46624 Emergency Down Cable Assembly 53171 Screw SHCS M05-0.80 ×...

  • Page 55: Platform Assembly

    Section 13 - Platform January 2023 Platform Assembly Platform Assembly ILLUSTRATION No. Nano10-XD Platform Assembly ART_5984 Page 51 - XD - Service & Parts Manual Nano10 ™...
  • Page 56 Section 13 - Platform January 2023 Item Part Number Description Qty Magnet, 0.906 OD x .23 ID x .787, Counter Sink, 51 Lbs 96297 53496 Screw CSCS M05-0.80 × 25 46618 Rear Extension Rail 46626 Upper Rail 50050 Nut NNYL M12 × 1.75 93217 1.50”...

  • Page 57: Step Installation

    Section 13 - Platform January 2023 Step Installation ILLUSTRATION No. Step Installation Nano10-XD ART_6030 - XD - Service & Parts Manual Page 53 Nano10 ™...
  • Page 58 Section 13 - Platform January 2023 Item Part Number Description Qty 46633 Pallet Weldment 50568 Nut NNYL M06-1.00 Flange 50001 WSHR M08 Standard Flat Washer 46771 Wire Rope 46772 50016 Screw HHCS M08-1.25 × 55 Step Inhibitor Clamp 44224 Step Inhibitor 44223 50313 Nut NNYL M08-1.25 Flange...

  • Page 59: Platform Control Assembly

    Section 13 - Platform January 2023 Platform Control Assembly ILLUSTRATION No. Micro26 Platform Control Assembly ART_5878 - XD - Service & Parts Manual Page 55 Nano10 ™...
  • Page 60 Section 13 - Platform January 2023 Item Part Number Description Qty 47375 Platform Control Box Assembly (Refer to page 57) 50048 Nut NNYL M08 × 1.25 42501 Handle 42500 Locating Plate 46629 Platform Control Box Mount Bracket 53231 Screw PHMS M06-1.00 × 16 53248 Screw CARB M08-1.25 ×...

  • Page 61: Platform Control Box Assembly

    Section 13 - Platform January 2023 Platform Control Box Assembly ILLUSTRATION No. Micro26 Platform Control Box Assembly ART_5885 - XD - Service & Parts Manual Page 57 Nano10 ™...
  • Page 62 Section 13 - Platform January 2023 Item Part Number Description Qty 44768 Shell Components 41157 Emergency Stop Switch 43632 Red Mushroom Head 43633 Base With 1 NC Contact 42915 Decal, Emergency Stop Panel 44769 USB Cable 44797 Decal, Platform Control Panel 41149 Joystick 43621...

  • Page 63: Section 14 - Electrical System

    Ground Control Motor Assembly Controller Motor Controller Charger Electric Cylinder Unit Drive Motor Fuse Assembly Contactor Assembly Drive Battery Motor Motor Controller Assembly ILLUSTRATION No. Nano10-XD Electrical Harness ART_5985 Page 59 - XD - Service & Parts Manual Nano10 ™...
  • Page 64 Section 14 - Electrical System January 2023 Item Part Number Description Qty 46631 Chassis Harness 1 46632 Platform Control Box Harness 46634 Chassis Harness 2 46635 Power Harness 46636 Power Harness 46637 Power Harness 44545 Power Harness 46638 Power Harness 46639 Power Harness 46640...
  • Page 65 Nano10-XD 12/6/2022 Section 15 - Decals January 2023 Decals Decals Both Sides 14 15 14 15 Page 61 - XD - Service & Parts Manual Nano10 ™...
  • Page 66 Section 15 - Decals January 2023 95919 Qty. - 2 95208 Qty. - 1 96307 Qty. - 1 94362 Qty. - 4 96222 Qty. - 1 90732 Qty. - 2 42534 Qty. - 1 90750 Qty. - 1 95389 Qty. - 1 41639 Qty.
  • Page 67 January 2023 Page 63 - XD - Service & Parts Manual Nano10 ™...
  • Page 68 January 2023 Page 64 - XD - Service & Parts Manual Nano10 ™...
  • Page 69 January 2023 Page 65 - XD - Service & Parts Manual Nano10 ™...
  • Page 70 MEC Parts Order Form Phone: 559-842-1523 Fax: 559-400-6723 Email: Parts@mecawp.com Please Fill Out Completely: Date: Ordered By: Account: Your Fax No: Bill to: Ship to: Purchase Order Number Ship VIA ** All orders MUST have a Purchase Order Number **Fed Ex shipments require Fed Ex account number...

  • Page 71: Limited Owner Warranty

    MEC Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial Platform Sales Corp. to be defective in material and/or workmanship. MEC Aerial Platform Sales Corp. shall not be liable for any consequential, incidental or contingent damages whatsoever.
  • Page 72 MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1-877-632-5438 Phone: 1-559-842-1500 Fax: 1-559-842-1520 info@MECawp.com www.MECawp.com...

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