YOKOGAWA UT35A Operation Manual

YOKOGAWA UT35A Operation Manual

Digital indicating controllers
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Operation
UT35A/UT32A
Guide
Digital Indicating Controllers
Operation Guide
Installation and Wiring
IM 05P01D31-11EN
2nd Edition : Jun. 2010
This operation guide describes installation, wiring, and other tasks required to make the
controller ready for operation.
Contents
1. Safety Precautions
2. Model and Suffix Codes
3. How to Install
4. Hardware Specifications
5. How to Connect Wires
6. Terminal Wiring Diagrams
Introduction
Thank you for purchasing the UT35A/UT32A Digital Indicating Controller.
This operation guide describes the basic operations of the UT35A/UT32A. The guide
should be provided to the end user of this product.
Be sure to read this operation guide before using the product in order to ensure
correct operation.
For details of each function, refer to the electronic manual. Before using the product,
refer to the table of Model and Suffix Codes to make sure that the delivered product
is consistent with the model and suffix codes you ordered. Also make sure that the
following items are included in the package.
• Digital Indicating Controller (the model you ordered) . .............................x1
• Set of Brackets . .......................................................................................x1
• Unit Label (L4502VZ) ..............................................................................x1
• Tag Label (L4502VE) ..............................................................................x1
• Operation Guide (this document) ............................................................x6 (A3 size)
(Installation and Wiring, Initial Settings, Operations, and Parameters)
l Target Readers
This guide is intended for the following personnel;
• Engineers responsible for installation, wiring, and maintenance of the equipment.
• Personnel responsible for normal daily operation of the equipment.
1.
Safety Precautions
The following symbol is used on the instrument. It indicates the possibility of injury
to the user or damage to the instrument, and signifies that the user must refer to
the user's manual for special instructions. The same symbol is used in the user's
manual on pages that the user needs to refer to, together with the term "WARNING"
or "CAUTION."
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and indicates precautions that should be
taken to prevent such occurrences.
WARNING
Calls attention to actions or conditions that could cause injury to
the user or damage to the instrument or property and indicates pre-
cautions that should be taken to prevent such occurrences.
CAUTION
AC
AC/DC
The equipment wholly protected by double insulation or reinforced insulation.
Functional grounding terminals
(Do not use this terminal as a protective grounding terminal).
Note
Identifies important information required to operate the instrument.
n Warning and Disclaimer
(1) YOKOGAWA makes no warranties regarding the product except those stated in
the WARRANTY that is provided separately.
(2) The product is provided on an "as is" basis. YOKOGAWA assumes no liability to
any person or entity for any loss or damage, direct or indirect, arising from the
use of the product or from any unpredictable defect of the product.
n Safety, Protection, and Modification of the Product
(1) In order to protect the system controlled by this product and the product itself,
and to ensure safe operation, observe the safety precautions described in the
user's manual. Use of the instrument in a manner not prescribed herein may
compromise the product's functions and the protection features inherent in the
device. We assume no liability for safety, or responsibility for the product's quality,
performance or functionality should users fail to observe these instructions when
operating the product.
(2) Installation of protection and/or safety circuits with respect to a lightning
protector; protective equipment for the system controlled by the product and the
product itself; foolproof or failsafe design of a process or line using the system
controlled by the product or the product itself; and/or the design and installation
of other protective and safety circuits are to be appropriately implemented as the
customer deems necessary.
(3) Be sure to use the spare parts approved by YOKOGAWA when replacing parts
or consumables.
(4) This product is not designed or manufactured to be used in critical applications
that directly affect or threaten human lives. Such applications include nuclear
power equipment, devices using radioactivity, railway facilities, aviation
equipment, air navigation facilities, aviation facilities, and medical equipment.
If so used, it is the user's responsibility to include in the system additional
equipment and devices that ensure personnel safety.
(5) Modification of the product is strictly prohibited.
l Power Supply
Ensure that the instrument's supply voltage matches the voltage
of the power supply before turning ON the power.
WARNING
l Do Not Use in an Explosive Atmosphere
Do not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments
constitutes an extreme safety hazard. Use of the instrument in
environments with high concentrations of corrosive gas (H
SO
, etc.) for extended periods of time may cause a failure.
X
l Do Not Remove Internal Unit
The internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high
voltage parts inside. Additionally, do not replace the fuse by
yourself.
l Damage to the Protective Construction
Operation of the instrument in a manner not specified in the
user's manual may damage its protective construction.
This instrument is an EMC class A product. In a domestic environ-
ment this product may cause radio interference in which case the
user needs to take adequate measures.
CAUTION
2. Model and Suffix Codes
n UT35A
Optional
Model
Suffix code
suffix
Description
code
Digital Indicating Controller
(provided with retransmission output or 15 V DC loop
UT35A
power supply, 2 DIs, and 3 DOs)
(Power supply: 100-240 V AC)
-0
Standard type
Type 1:
Basic
-1
Position proportional type
control
-2
Heating/cooling type
0
None
Type 2:
1
2 additional DIs, 2 additional DOs
Functions
2
5 additional DIs, 5 additional DOs
0
None
1
RS-485 communication (Max.38.4 kbps, 2-wire/4-wire)
Type 3: Open
2
Ethernet communication (with serial gateway function)
networks
3
CC-Link communication
4
PROFIBUS-DP communication
-1
English
Display language (*1)
-2
German
(Note)
-3
French
-4
Spanish
0
White (Light gray)
Case color (Note)
1
Black (Charcoal gray light)
Fixed code
-00
Always "-00"
/LP
24 V DC loop power supply (*2)
/HA
Heater break alarm (*3)
Optional suffix codes
/DC
Power supply 24 V AC/DC
/CT
Coating (*4)
*1:
English, German, French, and Spanish can be displayed as the guide display.
*2:
The /LP option can be specified in the combination of Type 2 code (any of "0" or "1") and
Type 3 code (any of "0" or "1".)
*3:
The /HA option can be specified when the Type 1 code is "-0" or "-2".
*4:
When the /CT option is specified, the UT35A does not conform to the safety standards (UL
and CSA) and CE marking.
Note: The last digit of the display language code (-x0) has been changed into the case color code.
n UT32A
Optional
Model
Suffix code
suffix
code
Digital Indicating Controller (provided with retrans-
UT32A
mission output or 15 V DC loop power supply, 2 DIs,
and 3 DOs) (Power supply: 100-240 V AC)
-0
Standard type
Type 1:
Basic
-1
Position proportional type
control
-2
Heating/cooling type
0
None
Type 2:
RS-485 communication (Max. 38.4 kbps, 2-wire/4-
1
Functions
wire)
2
2 additional DIs and 2 additonal DOs
Type 3:
0
None
Open networks
-1
English
-2
German
Display language (*1)
(Note)
-3
French
-4
Spanish
0
White (Light gray)
Case color (Note)
1
Black (Charcoal gray light)
Fixed code
-00
Always "-00"
/LP
24 V DC loop power supply (*2)
/HA
Heater break alarm (*3)
Optional suffix codes
/DC
Power supply 24 V AC/DC
/CT
Coating (*4)
*1:
English, German, French, and Spanish can be displayed as the guide display.
*2:
The /LP option can be specified in the combination of Type 1 code (any of "-0" or "-1")
S,
2
and Type 2 code (any of "0" or "1.") Additionally, when the Type 2 code is "1", the RS-485
communication is 2-wire system.
*3:
The /HA option can be specified when the Type 1 code is "-0" or "-2."
*4:
When the /CT option is specified, the UT32A does not conform to the safety standards (UL
and CSA) and CE marking.
Note: The last digit of the display language code (-x0) has been changed into the case color code.
n Accessories (sold separately)
The following is an accessory sold separately.
• LL50A Parameter Setting Software
Model
Suffix code
Description
LL50A
-00
Parameter Setting Software
• Terminal Cover
For UT35A: Model UTAP001; For UT32A: Model UTAP002
• User's Manual (A4 size)
Note: User's Manual can be downloaded from a website.
• User's Manual (CD-ROM), Model: UTAP003
Note: Contains all manuals.
[Style:S1]
n Waste Electrical and Electronic Equipment (WEEE),
Directive 2002/96/EC
This is an explanation of how to dispose of this product based on Waste Electrical
and Electronic Equipment (WEEE), Directive 2002/96/EC. This directive is only valid
in the EU.
Marking
This product complies with the WEEE Directive (2002/96/EC)
marking requirement.
This marking indicates that you must not discard this electrical/
electronic product in domestic household waste.
Product Category
With reference to the equipment types in the WEEE directive Annex 1, this
product is classified as a "Monitoring and Control instrumentation" product.
Do not dispose in domestic household waste. When disposing products in the EU,
contact your local Yokogawa Europe B.V. office.
3.
How to Install
n Installation Location
The instrument should be installed in indoor locations meeting the following
conditions:
• Instrumented panel
This instrument is designed to be mounted in an instrumented panel. Mount the
[Style:S1]
instrument in a location where its terminals will not inadvertently be touched.
• Well ventilated locations
Description
Mount the instrument in well ventilated locations to prevent the instrument's inter-
nal temperature from rising.
However, make sure that the terminal portions are not exposed to wind. Exposure
to wind may cause the temperature sensor accuracy to deteriorate. To mount mul-
tiple indicating controllers, see the external dimensions/panel cutout dimensions
which follow. If mounting other instruments adjacent to the instrument, comply with
these panel cutout dimensions to provide sufficient clearance between the instruments.
• Locations with little mechanical vibration
Install the instrument in a location subject to little mechanical vibration.
• Horizontal location
Mount the instrument horizontally and ensure that it is level, with no inclination to
the right or left.
Front panel
of controller
30°
If the instrument is moved from a location with low temperature and low humidity
to a place with high temperature and high humidity, or if the temperature changes
rapidly, condensation will result. Moreover, in the case of thermocouple inputs,
measurement errors will result. To avoid such a situation, leave the instrument in the
new environment under ambient conditions for more than 1 hour prior to using it.
Do not mount the instrument in the following locations:
• Outdoors
• Locations subject to direct sunlight or close to a heater
Install the instrument in a location with stable temperatures that remain close to an
average temperature of 23°C. Do not mount it in locations subject to direct sunlight
or close to a heater. Doing so adversely affects the instrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or
corrosive gases
The presence of oily fumes, steam, moisture, dust, or corrosive gases adversely
affects the instrument. Do not mount the instrument in locations subject to any of
these substances.
• Areas near electromagnetic field generating sources
Do not place magnets or tools that generate magnetism near the instrument. If the
instrument is used in locations close to a strong electromagnetic field generating
source, the magnetic field may cause measurement errors.
• Locations where the display is difficult to see
The instrument uses an LCD for the display unit, and this can be difficult to see
from extremely oblique angles. Mount the instrument in a location where it can be
seen as much as possible from the front.
• Areas close to flammable articles
Absolutely do not place the instrument directly on flam-
mable surfaces. If such a circumstance is unavoidable
and the instrument must be placed close to a flammable
item, provide a shield for it made of 1.43 mm thick plated
steel or 1.6 mm thick unplated steel with a space of at
least 150 mm between it and the instrument on the top,
bottom, and sides.
• Areas subject to being splashed with water
Be sure to turn OFF the power supply to the controller before in-
stalling it on the panel to avoid an electric shock.
WARNING
YOKOGAWA ELECTRIC CORPORATION
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPAN
YOKOGAWA CORPORATION OF AMERICA
Head office and for product sales
2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.
Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
www.yokogawa.com/ns
All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation
Keep this angle
within 30°
Rear of
controller
Note
150 mm
150 mm
150 mm
150 mm
150 mm
150 mm
150 mm
150 mm
IM 05P01D31-11EN page 1/12

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Summary of Contents for YOKOGAWA UT35A

  • Page 1 With reference to the equipment types in the WEEE directive Annex 1, this Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS Power supply 24 V AC/DC use of the product or from any unpredictable defect of the product. www.yokogawa.com/ns product is classified as a “Monitoring and Control instrumentation” product. Coating (*4) Do not dispose in domestic household waste. When disposing products in the EU, contact your local Yokogawa Europe B.V. office. All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation IM 05P01D31-11EN page 1/12...
  • Page 2: Hardware Specifications

    Standard signal 1.000 to 5.000 V 20 (0.79) • Sampling period: 50 ms 4.00 to 20.00 mA • Measurement resolution: 0.1% of input span 0.000 to 2.000 V ±0.1% of instrument range ±1 digit 0.00 to 10.00 V • Position proportional relay output: DC voltage/current 0.00 to 20.00 mA UT35A: contact point 1a; 2 points, 250 V AC, 3 A or 30 V DC, 3 A (resistance load) -10.00 to 20.00 mV UT32A: contact point 1a; 2 points, 240 V AC, 3 A or 30 V DC, 3 A (resistance load) 0.0 to 100.0 mV Note: This cannot be used for a small load of 10 mA or less. The accuracy is that in the standard operating conditions: 23±2°C, 55±10%RH, and power n Retransmission Output Specifications frequency at 50/60 Hz. 1: ±0.3°C ±1 digit in the range between 0 and 100°C, ±0.5°C ±1 digit in the range Note between -100 and 200°C. Bracket • Number of outputs: Retransmission output; 1, shared with 15 V DC loop power Note 2: W: W-5% Re/W-26% Re(Hoskins Mfg.Co.). ASTM E988...
  • Page 3: Terminal Wiring Diagrams

    PROFIBUS-DP/CC-Link Connector (wiring side) (Part number: A1987JT) contact rating.) Voltage or TC input: ±1 µV/ºC or ±0.01% of F.S./ºC, whichever is larger • Case color: White (Light gray) or Black (Charcoal gray light) Recommended tightening torque: 0.5 to 0.6 N·m Current input: ±0.01% of F.S./ºC • Weight: 0.5 kg or less RTD input: ±0.05ºC/ºC (ambient temperature) or less • External dimensions (mm): Analog output: ±0.02% of F.S./ºC or less UT35A: 96 (W) × 96 (H) × 65 (depth from the panel face) • Effect of power supply voltage fluctuation UT32A: 48 (W) × 96 (H) × 65 (depth from the panel face) Analog input: ±0.05% of F.S. or less Terminal Wiring Diagrams (Depth except the projection on the rear panel) Analog output: ±0.05% of F.S. or less • Installation: Direct panel mounting; mounting bracket, one each for upper and (Each within rated voltage range) lower mounting • Do not use an unassigned terminal as the relay terminal.
  • Page 4 ■ UT35A (Continued from page 3) ■ UT32A (Equipped Control output PV input Retransmission output (Equipped as standard) as standard) E1-Terminal Area E4-Terminal Area 301-306 501-506 (Suffix code: Type1=-0) E4-terminal area E1-terminal area Factory default: Can be used for 15 V DC loop Relay contact output...
  • Page 5: Names And Functions Of Display Parts

    C), and current control output (1) Control type (PID control, Heating/cooling control, etc.) For the detailed procedure and switching of displays, see "Flow of Quick Setting (2) Input function (PV input type, range, scale (at voltage input), etc.) Function" below. For the parameters to set, see the next page. This operation guide describes basic settings and operations of the UT35A/UT32A. (3) Output function (control output type and cycle time) For details of each function, see the electronic manual. (1) Press the SET/ENTER key while YES for QSM (Quick setting mode) is displayed. The scrolling guide is displayed on PV display in the Parameter Setting Display.
  • Page 6: Setting Alarm Setpoint

    OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF displayed. Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp. Press the SET/ENTER key. Note 2: Positive setpoint, Negative setpoint ■ Parameters to be set Setting Display of Alarm Type Stand-by Action...
  • Page 7: Performing/Canceling Auto-Tuning

    The setting range is 1 to 4 (represent group numbers) or R. Although the display of UT35A is used in this guide, UT32A can be operated similarly. For operations using external contact inputs, see “DI” of “6. Terminal Wiring Diagrams”...
  • Page 8: Troubleshooting

    Switching between REM (Remote) and LCL (Local) Manipulating Control Output in Manual Mode n Errors at Power On The errors shown below may occur in the fault diagnosis when the power is turned on. (For details of Setpoint display and input/output action when each error occurs, see User’s Manual. Remote and local switching can be performed using any of the following: PV display NOTE Setpoint display Status indicator Parameter that displays error (1) Contact input, (2) Parameter, (3) Communication, and (4) User function key. (Operation Error description Cause and diagnosis Remedy (Operation Display) (Operation Display) details Display)
  • Page 9: Operation Parameters

    (SP) Heating-side proportion- 0.1%. 5.0% [Alarm type: 2 digits (see below)] + al band (in Heating/cool- 0.0 % Heating-side ON/OFF control applies [Without (0) or With (1) Stand-by ac- ing control) Sub-target setpoint (in Set the offset from SP. of PV when 0.0% in Heating/cooling control tion] + [Energized (0) or De-energized Yokogawa Electric Corporation Two-position two-level -100.0 to 100.0% of PV input range input (1)] + [Latch action (0/1/2/3/4)] Integral time (SUB) control) span (EUS) range AL1, OFF: Disable For latch action, see User's Manual. Heating-side integral time 240 s span This operation guide describes the functions of parameters briefly. The parameter...
  • Page 10: Setup Parameters

    Setup Parameters n Zone Control Parameter n PV Input Setting Parameter If you are using two or more groups of PID parameters, use the following table to record their setting values. Parameter Hold down the PARAMETER key or PARA key and Left arrow key simultaneously for 3 Menu symbol: (ZONE) Menu symbol: (PV) seconds to move from the Operation Display or Operation Parameter Setting Display to Parameter Initial User Display Parameter Initial User Display Name of Parameter Setting Range Name of Parameter Setting Range the Setup Parameter Setting Display. symbol value setting level symbol...
  • Page 11 (CTc) IP access restriction OFF: Disable, ON: Enable 2: Link to alarm 1 (Alarm OFF: white, (IPAR) CTL-12L-30: 3000 Alarm ON: red) 3: Link to alarm 1 (Alarm OFF: red, to Automatic valve position OFF: Stop automatic adjustment Alarm ON: white) 0 to 255 adjustment ON: Start automatic adjustment n RS-45 Communication Setting Parameter (UT35A: E3-terminal (V.AT) 4: Link to alarm 1 or 2 (Alarm OFF: Permitted IP address 1-1 Initial value: white, Alarm ON: red) Setting V.RS to ON resets the valve Area, UT32A: E1-terminal Area) to to 1-4 (1.IP1).(1.IP2).(1.IP3).(1.IP4) = Table Active color PV display 5: Link to alarm 1 or 2 (Alarm OFF: Valve position setting See left...
  • Page 12 4354 No function: OFF ● Our product names or brand names mentioned in this manual are (AL2.S) Alarm 1: 4353 the trademarks or registered trademarks of Yokogawa Electric Corporation. Alarm 2: 4354 ● Adobe, Acrobat, and Postscript are either registered trademarks or trademarks Alarm 3: 4355 Alarm 4: 4357 of Adobe Systems Incorporated.

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