Advertisement
Quick Links
POLARIS INTEGRA INSET ARCH ECO
Multi-fuel stove
Ref No: I17.
Version 02 (29.08.2024)
Installation and Operating Instructions
The Polaris Arch Inset Eco and the optional Polaris Integra Arch Eco cast iron fireplace
must be installed by a suitably qualified engineer. Instructions must be given to the user
when installation is completed, and the installer must instruct user of the correct use of the
appliance and control operation.
The Polaris Arch Inset Eco and the optional Polaris Integra Arch Eco cast iron fireplace are
manufactured for Cast Tec Ltd. East Side, Tyne Dock, South Shields NE33 5SP.
Website:
www.casttec.co.uk
- Tel. 0191 4974280
Advertisement
Related Manuals for Cast Tec POLARIS INTEGRA INSET ARCH ECO
Summary of Contents for Cast Tec POLARIS INTEGRA INSET ARCH ECO
- Page 1 The Polaris Arch Inset Eco and the optional Polaris Integra Arch Eco cast iron fireplace are manufactured for Cast Tec Ltd. East Side, Tyne Dock, South Shields NE33 5SP. Website: www.casttec.co.uk...
- Page 2 DETACHABLE HANDLE ........................23 MAINTENANCE ..........................24 OPERATIONAL PROBLEMS & TROUBLESHOOTING ..............26 REPLACEMENT PARTS ..........................27 EXPLODED DIAGRAM .............................. 28 REPLACEMENT COMPONENTS (S ) ..................29 XPLODED IAGRAM GUARANTEE ............................ 31 TERMS AND CONDITIONS ......................32 Cast Tec Ltd...
- Page 3 The CastTec Polaris Arch Inset Eco has been recommended as suitable for use in smoke control areas when burning wood logs and authorised fuels. The CastTec Polaris Arch Inset Eco must be fitted with a permanent stop to prevent closure of the secondary air control beyond 50% open. Cast Tec Ltd...
- Page 4 The installation can only be used after it has been inspected by a qualified inspector. A name plate of heat-resistant material is affixed to the product. This contains information about identification and documentation for the product. Cast Tec Ltd...
- Page 5 Polaris Arch Inset Eco Diagram Figure 1 Polaris Integra Arch Eco Diagram The CastTec Polaris Integra is a cast-iron insert that integrates with the Polaris Arch Inset Eco to create an efficient traditional fireplace. (See Figs. 2 and 3) Figure 2 Cast Tec Ltd...
- Page 6 Ref No: I17. V2. Polaris Integra Arch Eco Assembly Figure 3 2 x M6 wing nuts and washers accessed behind the canopy. M6 Bolts Canopy M6 Wing Nuts 2 x M6 countersunk bolts screw into Outer Fascia. Cast Tec Ltd...
- Page 7 High Temp. Resistance Paint FINISH 75 kg WEIGHT *Intermittent combustion in this context means normal use of the STOVE, i.e., fuel is added as soon as the fuel has burnt down. This is not intending for overnight burning. Cast Tec Ltd...
- Page 8 This will allow access to four M6 fixings which will attach the stove to the outer casing. Remove the 4 fixings, allowing the insert stove to be removed from the external casing. Cast Tec Ltd...
- Page 9 200mm. ALL FLUE INSTALLATIONS ARE THE RESPONSIBILITY OF THE CUSTOMER. The stove must be connected to a chimney with a minimum continuous draught of 12 Pascal’s (.05” WG). Poor draught conditions will result in poor performance. Cast Tec Ltd...
- Page 10 Reach up through the stove and pull the stove collar down and secure the flue collar to the stove with the two flue collar’s bolts. (See fig. 7.) Step 10. Complete the installation of the flexi liner at the top of the chimney in accordance with the manufacturer’s instructions. Cast Tec Ltd...
- Page 11 2-x flue collar fixing bolts. (See fig. 7.) (Flue Liner not shown for illustration purposes) Step 8. Replace The inside components and complete the installation of the flexi liner at the top of the chimney in accordance with the manufacturer’s instructions. Figure 7 Cast Tec Ltd...
- Page 12 Lay the side and back bricks in as shown. 6. Fuel Retainer Lay the fuel retainer into the slots provided ensuring that they slope from front to back so that no embers can fall out through the fuel retainer Cast Tec Ltd...
- Page 13 Air vents direct to the outside of the building should be located so that any air current produced will not pass through normally occupied areas of the room. Cast Tec Ltd...
- Page 14 EXTRACTOR FAN There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit smoke and fumes into the room. Cast Tec Ltd...
- Page 15 The distance the mantle protrudes past the 100mm should be added to the clearance. For example, if the mantle protrudes 200mm, the clearance to the mantle should be 650mm. (See Fig. 10.) Cast Tec Ltd...
- Page 16 Polaris Integra Arch Eco Manual Ref No: I17. V2. Figure 10 If there is a studded wall surrounding the fireplace as in Fig. 10, ensure the clearances in this Fig. 11 are adhered to. Figure 11 Cast Tec Ltd...
- Page 17 Smokeless fuels, including coalite nuts, phurnacite, ancit and extracite. (See www.hetas.co.uk for latest information) b. The maximum amount of solid fuel required for each fuel charge should not exceed the height of the back brick inside the stove. Overloading can cause excess smoke. Cast Tec Ltd...
- Page 18 Air Controls / Door Left Open Operation with the air controls or door left open can cause excess smoke. The appliance must not be operated with the air controls or door left open except as directed in the instructions. Cast Tec Ltd...
- Page 19 In order to ignite the gases that are released from the wood, and to keep clear, lasting flames during the combustion process, it is important to always let in the required quantity of oxygen (air supply). The setting of the air supply, the method of ignition and the lighting Cast Tec Ltd...
- Page 20 3. Leave the lower control open for a few minutes to allow the initial volatiles in the fuel to burn. 4. Adjust the lower control to the desired position. Cast Tec Ltd...
- Page 21 If you fire the stove using wet wood, a lot of the fuel’s thermal energy will be spent forcing the water out of the wood, without releasing any heat to the stove. This incomplete combustion results in a layer of soot being left in the stove, pipe and chimney. Cast Tec Ltd...
- Page 22 Never allow the ashpan to overfill allowing ash to be in contact with the underside of the grate. If this condition is allowed, the grate will wear out pre-maturely. Cast Tec Ltd...
- Page 23 The handle on the CastTec Polaris Arch Inset Eco stove can be used in two ways, attached to the stove’s door (Fixed), or detached from the stove’s door (Detachable). Figure 14 PLEASE NOTE: To attach the handle to the door, only use the • Stainless Steel Handle. • Fitting Screw. Figure 15 Cast Tec Ltd...
- Page 24 Under no circumstances should a water-based cleaner be used to clean the surface – This will make the bare cast iron tarnish and then rust. Cast Tec Ltd...
- Page 25 It is normal for some discolouration to occur to the working parts of a cast iron fireplace; your fireplace casting can be restored to new with an application of heat resistant paint whenever required. o Consumable spares are available from: www.firespares.direct. Cast Tec Ltd...
- Page 26 • Down draught. (Consult your Dealer). • In houses equipped with Mechanical Ventilation, an outside air intake must • Room is in decompression. be installed for the chimney. Low heat output. • Incorrect Fuels. • Use the recommended fuel. Cast Tec Ltd...
- Page 27 Only use replacement parts recommended by the manufacturer. Replacement parts are available from your local retailer, through www.firespares.direct website or by contacting us direct on 0191 4974298. Modifications to your stove must not be made under any circumstances. Cast Tec Ltd...
- Page 28 Polaris Integra Arch Eco Manual Ref No: I17. V2. EXPLODED DIAGRAM Figure 16 33 25 58 57 22 47 19 53 39 46 1 34 36 35 Cast Tec Ltd...
- Page 29 FRI14U229 Glass CA10-I11 Door Catch CA1507A Cylindrical pull handle CA0114-083 Handle assembling part CA0101-ZH-1 Handle for riddling rod CA0137 Door handle CA0144 Cylindrical part for handle CA0103-ZH Roller CA0104-ZH CE data plate CAL0101-I14U2SE-AT Spanner NLFBS-004 Spanner NLFBS-007 Cast Tec Ltd...
- Page 30 Secondary Air Wash Plate CA1113-I14U2SE Connecting plate CA1102-B Collar damper CA1918-I17U2 Air Wash Damper CA1908-I17U2 Baffle Frame CA1911-I26U2 Glass Clip CA1112 Ashpan CA1209 Outside frame CAWK01-AT NOTE: For all spare parts enquiries visit www.firespares.direct or call (0191) 4974280 Cast Tec Ltd...
- Page 31 Polaris Arch Inset Eco Multi-fuel Stove come with a 10-year warranty to the main • body of the stove. The external paint finish carries a one-year guarantee only. • This guarantee is subject to the Terms and Conditions set out below. Cast Tec Ltd...
- Page 32 CastTec Ltd or its authorised representatives or approved dealers. 10. All guarantee periods commence on the date of purchase and are non-transferable and solely for the benefit of the original purchaser of the stove. Cast Tec Ltd...
- Page 33 POLARIS INTEGRA INSET ARCH ECO Multi-fuel stove Ref. No. I17 ECO 2022 Version 02 (29.08.2024)
Need help?
Do you have a question about the POLARIS INTEGRA INSET ARCH ECO and is the answer not in the manual?
Questions and answers