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Cast Tec CT5-SS Installation And Operating Instructions Manual

Wood burning stove, soap stone stove
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CT5-SS
(Soap Stone Stove)
Wood Burning Stove
ECO 2022
Ref. No. (EZKA/2020-03/00038-1)
Version 01 (16.08.2024)
Installation and Operating Instructions
The CT5-SS stove must be installed by a suitably qualified engineer.
Instructions must be given to the user when installation is complete, and the installer must
instruct user of the correct use of the appliance and control operation.
The CT5-SS is manufactured to EN13240:2001 + Amd 2:2004 for
Cast Tec Ltd. East Side, Tyne Dock, South Shields NE33 5SP
Website: www.casttec.co.uk Tel. 0191 4974280

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Summary of Contents for Cast Tec CT5-SS

  • Page 1 Version 01 (16.08.2024) Installation and Operating Instructions The CT5-SS stove must be installed by a suitably qualified engineer. Instructions must be given to the user when installation is complete, and the installer must instruct user of the correct use of the appliance and control operation.

  • Page 2: Table Of Contents

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) TABLE OF CONTENTS THE CLEAN AIR ACT 1993 AMD SMOKE CONTROL AREAS ................3 TECHNICAL SPECIFICATION ..........................4 IDENTIFYING YOUR STOVE ..........................6 HEALTH & SAFETY ............................8 INSTALLATION REQUIREMENTS ........................9 ............................

  • Page 3: The Clean Air Act 1993 Amd Smoke Control Areas

    Designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements. The CT5-SS has been recommended for burning wood logs in a smoke control area. The CT5-SS must be fitted with a permanent stop to prevent closure of the air controls beyond 3 mm open.

  • Page 4: Technical Specification

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) TECHNICAL SPECIFICATION CastTec Ltd...
  • Page 5 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) TECHNICAL DATA ACCORDING TO NEN EN13240:2001 + Amd 2:2004 CT5-SS Eco (Soap Stone) STOVE Wood FUEL 22 x 10 x 5 LOG LENGTH (cm) Under 20 % LOG MOISTURE CONTENT (%) NOMINAL HEAT OUTPUT.

  • Page 6: Identifying Your Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) IDENTIFYING YOUR STOVE 1. Identifying parts & terminology of your stove-External Top Flue Outlet (NOTE: Top & Rear Flue outlets are Interchangeable & Will Depend Upon Installation.) Fire Door Assembly Fire Door Handle...
  • Page 7 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) 2. Identifying parts & terminology of your stove-Internal Firebox Liners (Sides & Rear) Fire Door Glass Tertiary Inlet Throat Plate Fuel Retainer Secondary Tertiary Air Control CastTec Ltd...

  • Page 8: Health & Safety

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) WARNING • All local regulations, including those referring to National & European standards, need to be complied with when installing the appliance. • For the appliance installation, please refer to BS 8303-3:1994 as the code of practice for installation of domestic heating and cooking appliances burning solid mineral fuel.

  • Page 9: Installation Requirements

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) INSTALLATION REQUIREMENTS Hearths and Recesses The stove should be installed on a surface with adequate load bearing capacity. If the existing construction does not meet this prerequisite, suitable measures (e.g., load distributing plate) should be taken to achieve it.

  • Page 10: Combustible Materials

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) Combustible Materials Please view the product sheet or data plate which accompanied your stove for specific minimum distances to combustible measurements. Ideally, adjacent walls should be of suitable non-combustible construction, preferably brickwork.

  • Page 11: Flue And Chimneys

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) FLUE AND CHIMNEYS Requirements The stove must be connected to a suitable and efficient flue so that products of combustion (fumes) from the stove are expelled to the outside air. Please remember that chimney draught is dependent on four main factors: •...
  • Page 12 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) accordance with Building Regulations and BS EN 15287-1: 2007. Due to the gradual introduction of European Chimney Standards chimneys will be specified according to their performance designation as defined in BS EN 1443 that covers the General Requirements for chimneys.

  • Page 13: Installing The Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) INSTALLING THE STOVE To make the stove easier to maneuver (and safer) we recommend you remove the following parts which can then be refitted when the stove is in its final position: Liners, Door (To help prevent the glass from breaking), Throat Plate &...

  • Page 14: Fitting The Hot Plate (Blanking Plate)

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) Fitting The Hot Plate (Blanking Plate) The hot plate or sometimes referred to as a blanking plate, will be supplied inside the stove. Again this can be fitted to either outlet on the appliance and is dependent upon the installation requirements.

  • Page 15: Commissioning The Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) COMMISSIONING THE STOVE Check List • Be sure that the chimney is operating, and all smoke and fumes are vented to the atmosphere through the chimney terminal. • Check all joints and seals.

  • Page 16: Before Using Your Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) BEFORE USING YOUR STOVE Pointers Before Use Cylinder stoves are designed to be operated with the fire door (s) closed at all times, apart from refueling (when alight) or cleaning (when cold).

  • Page 17: Air Inlet Controls

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) AIR INLET CONTROLS Your stove requires air to function, this enters at the bottom rear of the appliance. Depending upon installation, the appliance can have a direct air feed using 100 mm air feed/ducting to the rear air inlet Outside air connect (see part # 13 on the Spare Part table).

  • Page 18: Secondary Air Control

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) Secondary Air Control The secondary air control regulates the air entering the fire box chamber, supplying an over draught of air to the fuel bed, together with supplying air in front of the glass viewing panel within the door assembly.

  • Page 19: Lighting Your Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) LIGHTING YOUR STOVE 1. Smoke control areas: Please check whether your dwelling is located in a smoke control area before installation or use. 2. Fuel overloading: The maximum amount of fuel is 3 to 4 logs, overloading can cause excess smoke. DO NOT cover the Tertiary Inlet Holes located in the back brick inside the stove.
  • Page 20 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) 6. Warning-Fume/Smoke emissions: Properly installed, with a suitable flue or chimney, operated and maintained correctly, this appliance will not emit fumes into the dwelling. Occasional fumes when de-ashing and refueling may occur.

  • Page 21: Further Information For All Stove Owners

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) FURTHER INFORMATION FOR ALL STOVE OWNERS 1. Reduced burning (Slow Combustion): When wood is burnt slowly in a closed appliance (e.g. Air controls at the minimum setting), it produces moisture and tar, which will create condensation and deposits in the chimney.
  • Page 22 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) 4. Periods of non-use (summer months): Please ensure that your stove is left clean and moving components are well lubricated with a water repelling corrosion inhibitor for the summer months (during periods of prolonged non-use).
  • Page 23 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) WARNING: Under no circumstances try to de-ash the stove while the fuel is lit. The Ashpan is located underneath the stove’s grate, therefore below the fire bed. WARNING: Ash can be very hot! Care must be taken not to burn hands or house-hold objects with falling embers.
  • Page 24 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) 9. Door glass: The door glass should remain clear during normal burning. However under certain conditions, such as burning at a low or slow rate, using damp wood or overnight burning, the glass may become blackened. To remedy this, operate the appliance at a fast rate.

  • Page 25: Care For Your Stove

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) CARE FOR YOUR STOVE The need for regular maintenance on your stove will ensure, safe and efficient use of your appliance. The following item listing should be checked and inspected by a competent person or engineer on a regular basis.

  • Page 26: Replacement Parts

    REPLACEMENT PARTS The CT5-SS Eco Cylindrical stove is manufactured in steel, diagram and replacement parts list can be found on pages 27 and 28. Only use replacement parts recommended by the manufacturer. Replacement parts are available from your local retailer, through www.firespares.direct website or by contacting us...

  • Page 27: Exploded Diagram

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) Exploded Diagram NOTE: For all spare parts enquiries visit www.firespares.direct or call (0191) 4974280 CastTec Ltd...

  • Page 28: Replacement Components (See Exploded Diagram)

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) Replacement Components (see Exploded Diagram) SPARE PARTS TABLE Name HANDLE DOOR GLASS LOG RETAINER LOWER VERMICULITE 3 LEFT SOAPSTONE PLATE LOWER VERMICULITE 1 LEFT VERMICULITE UPPER SOAPSTONE MOUNTING PLATE BODY UPPER VERMICULITE...

  • Page 29: Guarantee

    CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) GUARANTEE If any part of the main body of the stove fails due to a manufacturing or material defect during the guarantee period that applies in respect of the relevant stove (as set out below), CastTec Ltd will, at its sole discretion, repair or replace your stove, for no charge.
  • Page 30 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) a. Firebox linings • Grate • Fuel retainer • Throat plate • Door/Door glass • Seals. 5. The guarantee does not cover damage caused by storing or using the stove in a...
  • Page 31 CT5-SS (Soap Stone Stove). Version 1. Ref. No. (EZKA/2020-03/00038-1) CT5-SS Soap Stone Stove Ref. No. (EZKA/2020-03/00038-1) Wood Burning Stove ECO 2022 Version 03 (16.08.2024) CastTec Ltd...

This manual is also suitable for:

Ct5-ss eco