Cast Tec Solid Fuel Integra Installation And Operating Instructions Manual

Multi-fuel stove

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The Solid Fuel Integra stove must be installed by a suitably qualified engineer
Instructions must be given to the stove user when installation is complete
The installer must instruct user the correct use of the appliance and control operation
for Cast Tec Ltd., East Side, Tyne Dock, South Shields NE33 5SP
Solid Fuel Integra
Multi-fuel stove
Ref. Integra 5kW Inset
Version 02 (02.03.2021)
Installation and Operating Instructions
The Solid Fuel Integra is manufactured to
EN13240:2001A.4.7/9.2.2 and EN13229 A4.7/9.1
Website:
www.casttec.co.uk
ECO 2022 Ready
-
Tel. 0191 4974280

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Summary of Contents for Cast Tec Solid Fuel Integra

  • Page 1 Ref. Integra 5kW Inset ECO 2022 Ready Version 02 (02.03.2021) Installation and Operating Instructions The Solid Fuel Integra stove must be installed by a suitably qualified engineer • Instructions must be given to the stove user when installation is complete •...
  • Page 2: Table Of Contents

    OPERATIONAL PROBLEMS .............................. 1 2 NOTES ON WOOD BURNING .............................. 1 4 SOLID FUEL INTEGRA INSET DIMENSIONS ........................ 1 5 SPARES PART .................................... 1 6 .......................................... 1 6 IAGRAM & ) .................. 1 7 IRON ARTS EPLACEMENT OMPONENTS SEE SSEMBLY ETAILS Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 3: The Clean Air Act 1993 And Smoke Control Areas

    THE CLEAN AIR ACT 1993 AND SMOKE CONTROL AREAS The Cast Tec Solid Fuel Integra Eco has been recommended as suitable for use in smoke control areas when burning wood logs. The Cast Tec Solid Fuel Integra Eco is factory fitted with a permanent stop to prevent complete closure of the Primary and Secondary Air controls.
  • Page 4: Operating Instructions

    Never run the stove with door open. All parts of the stove become hot when in operation. Use the glove provided to operate the air control and the door handle. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 5 Do not operate the stove with the continually with the controls fully open except for the guidelines mentioned in these instructions as this can cause excess smoke and result in inefficient combustion. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 6: Door Handle Adjustment

    Turning it anti-clockwise, slacken the set screw until the door handle becomes loose. Once loose, turn the handle the correct way as the drawing below. On completion, slowly re-tighten the set screw until the handle is set. Insert Allen key Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 7: Flue Fixing

    Installing the unit The Solid Fuel Integra stove inset is sandwiched between the Inner and Outer Fascia, the rear of the unit requiring a mimimum depth of 320mm.
  • Page 8: The Integra Burning Mode

    Note: When burning wood the air combusts above the logs, therefore the secondary air controls the burn. When burning multi-fuel the air is required to pass through the fuel therefore the primary air controls the burn. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 9: Running Temperature

    20%. It is then good practice to store the wood in a log basket inside your property for a few days prior to its use. The internal width of the chamber inside the Solid Fuel Integra is 325mm therefore the firewood should ideally not be longer than 300mm.
  • Page 10: Maintenance & Cleaning

    Regularly check the flue exit from the stove to make sure there is no build-up of deposits that will restrict the exit of the flue gases. Note: The stove must not be modified in any way. Any changes will invalidate your warranty. Replacement parts must be official Cast Tec stove parts, available from www.firespares.direct. Chimney Sweeping The chimney should be swept a minimum of once per year.
  • Page 11: Installation

    INSTALLATION Building Regulations for the Installation of your Cast Tec stove must comply with all local, national and European standards. We advise prior to any installation, a full site survey is conducted by an installation engineer, recognised within an industry standard such as NACS or HETAS to check the suitability of your chimney and appliance.
  • Page 12: Carbon Monoxide Alarm

    The flue blanking plate should be positioned over whichever outlet is not being used. The stove can be run on a 5” (125mm) flue system. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 13: Operational Problems

    • Never open the door when there are high flames on the wood. Uncontrollable Combustion • Damaged door seal. Fit new seal. • If there is excessive chimney draft, fit a draft stabiliser in the flue pipe. Consult a chimney sweep or the installation engineer. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 14 TO FIND A QUALIFIED INSTALLER, FUEL SUPPLIER or CHIMNEY SWEEP, CONTACT: UK: The Solid Fuel Association, 7 Swanwick Court, Alfreton, Derbyshire DE55 7AS Tel: 0845-601-4406 www.solidfuel.co.uk Rol: Irish Nationwide Fireplace Organisation, P.O. Box 11563, Finglas, Dublin 11 Tel: 086-236-6553 www.fireplace.ie Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 15: Notes On Wood Burning

    When refuelling, place the wood towards the back of the stove where it will burn at a higher temperature. Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 16: Solid Fuel Integra Inset Dimensions

    SOLID FUEL INTEGRA INSET DIMENSIONS O/D = Outside Diameter Measurements in Millimetres Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 17: Spares Part

    SPARES PART Diagram NOTE: For all spare parts enquiries visit www.firespares.direct or call (0191) 4974280 Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 18: Cast-Iron Parts & Replacement Components (See Assembly Details)

    Cast-iron Parts & Replacement Components (see Assembly Details) ITEM NO. PART NUMBER QTY. 51043D2CD9FA60fa_33 51043D2CD9FA60fa_53 51043D2CD9FA60fa_31 51043D2CD9FA60fa_51 51043D2CD9FA60fa_5 51043D2CD9FA60fa_49 51043D2CD9FA60fa_7 51043D2CD9FA60fa_10 51043D2CD9FA60fa_8 51043D2CD9FA60fa_44 51043D2CD9FA60fa 51043D2CD9FA60fa_38 51043D2CD9FA60fa_27 51043D2CD9FA60fa_30 51043D2CD9FA60fa_11 51043D2CD9FA60fa_12 51043D2CD9FA60fa_50 51043D2CD9FA60fa_35 51043D2CD9FA60fa_26 51043D2CD9FA60fa_14 51043D2CD9FA60fa_28 51043D2CD9FA60fa_55 51043D2CD9FA60fa_42 51043D2CD9FA60fa_9 51043D2CD9FA60fa_52 Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 19 ITEM NO. PART NUMBER QTY. 51043D2CD9FA60fa_17 51043D2CD9FA60fa_46 51043D2CD9FA60fa_32 51043D2CD9FA60fa_29 51043D2CD9FA60fa_34 51043D2CD9FA60fa_22 51043D2CD9FA60fa_16 51043D2CD9FA60fa_54 51043D2CD9FA60fa_13 51043D2CD9FA60fa_21 51043D2CD9FA60fa_15 51043D2CD9FA60fa_43 51043D2CD9FA60fa_36 51043D2CD9FA60fa_56 51043D2CD9FA60fa_2 51043D2CD9FA60fa_57 51043D2CD9FA60fa_18 51043D2CD9FA60fa_37 51043D2CD9FA60fa_47 51043D2CD9FA60fa_25 51043D2CD9FA60fa_45 51043D2CD9FA60fa_3 51043D2CD9FA60fa_23 51043D2CD9FA60fa_6 51043D2CD9FA60fa_24 51043D2CD9FA60fa_4 Solid Fuel Inset’s instructions Cast Tec Ltd...
  • Page 20 ITEM NO. PART NUMBER QTY. 51043D2CD9FA60fa_48 51043D2CD9FA60fa_60 51043D2CD9FA60fa_59 51043D2CD9FA60fa_40 51043D2CD9FA60fa_19 51043D2CD9FA60fa_58 51043D2CD9FA60fa_39 51043D2CD9FA60fa_41 51043D2CD9FA60fa_61 51043D2CD9FA60fa_20 NOTE: For all spare parts enquiries visit www.firespares.direct or call (0191) 4974280 Solid Fuel Inset’s instructions Cast Tec Ltd...

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