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D
original operating instructions
electric dumper MD-450E
Model: MD-450E
Both the model number and the serial number can be found on the rating plate on the
electric dumper. You should keep both numbers safe for future reference. This manual
explains the functions and applications of the machine.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
Serial number: ______________________________
MD-450E
Art. No.: MD450E
www.lumag-maschinen.de
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Summary of Contents for Lumag MD-450E
- Page 1 MD-450E Art. No.: MD450E www.lumag-maschinen.de original operating instructions electric dumper MD-450E Model: MD-450E Serial number: ______________________________ Both the model number and the serial number can be found on the rating plate on the electric dumper. You should keep both numbers safe for future reference. This manual explains the functions and applications of the machine.
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Page 2: Table Of Contents
CONTENTS / INFORMATION ON THE OPERATING INSTRUCTIONS 1. INFORMATION ON CONTENTS OPERATING INSTRUCTIONS 1. INFORMATION ON OPERATING INSTRUCTIONS This operating manual provides important 2. SCOPE OF DELIVERY information on handling electric dumpers/transport 3. ASSEMBLY trolleys. The prerequisite for safe working is correct 3.1 POSITIONING THE STEERING HANDLE compliance with all specified safety instructions and 3.2 INSTALLING THE TIPPER TRUCK... -
Page 3: Scope Of Delivery
SCOPE OF DELIVERY / ASSEMBLY 2. SCOPE OF DELIVERY 3. Now screw the struts (D) between the frame and the control unit (C) using two screws (3) and nuts (7) per strut. After unpacking, check the contents of the box/ transport box for completeness and possible transport damage. -
Page 4: Intended Use Use
ASSEMBLY / INTENDED USE The machine is used to transport various types of goods and is used in horticulture, agriculture, civil engineering, demolition and reconstruction work, even in enclosed spaces. The machine is driven by an electric motor with a gearbox and differential. -
Page 5: Technical Data
TECHNICAL DATA / ENVIRONMENT / SYMBOLS 5. TECHNICAL DATA 7. SYMBOLS Model MD-450E MACHINE 800 watts Performance Symbols are attached to the machine. These nominal voltage 60 volts 5x12V, 20Ah represent important information about the product drive / battery or instructions for use. -
Page 6: Batteries
SECURITY work area enough BATTERIES In the Danger, regard. open space disorder Danger of tripping! Batteries/cells are heavy! Make sure result in accidents. they are installed safely! explosion fire hazard, Keep bystanders away. short circuits avoid! DANGER! Metal parts of the battery cell are always live, so do not place foreign objects or tools on the battery. -
Page 7: Safety
SECURITY 8. SAFETY 8.2 BATTERIES/CHARGER This section provides a comprehensive overview of Careful handling and use of batteries all important safety aspects for optimal protection and chargers of the operator as well as for safe and trouble-free operation. Batteries and chargers are not toys and must not be allowed to fall into the hands of children. -
Page 8: Operational Safety
SECURITY Make sure the machine is turned off before should first-time users itself Salesperson from the inserting batteries. Inserting batteries into a to familiarise yourself with the characteristics of the machine that is turned on may result in accidents. motor-driven machine, its intended use and the necessary safety devices. - Page 9 SECURITY Do not use the machine for purposes for which it is and cannot tip, roll, slip or fall during operation. not intended (see “Intended use”). Keep hands, feet, loose clothing and body jewelry The effectiveness of the controls must not be away from moving or rotating machine parts.
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Page 10: Safety In Use And Care Of The Machine
Work on the electrical system may only be carried out by qualified electricians. Do not use a high-pressure cleaner to clean the Only use original LUMAG spare parts and machine. Water penetrating the machine may accessories. The use of other spare parts and damage it. -
Page 11: Residual Risks And Protective Measures
SECURITY Never transport people, children, pets or livestock booth. with the machine. shocks, falls, vibrations Careless handling of the machine can cause Never transport dangerous objects or materials damage to the battery and result in serious injuries. with the machine. →... -
Page 12: Behavior In An Emergency
PART NAME, FUNCTION BEHAVIOR IN AN EMERGENCY charge level indicator (6) The charge level indicator shows the remaining charge of the If an accident occurs, initiate the necessary first aid batteries. measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: where it happened - what happened - how many... -
Page 13: Transport, Installation
PART NAME, FUNCTION gear lever (9) Charging socket for BATTERIES (12) This charging This lever can be used to adjust the gear ratio and socket is used to charge the batteries that are thus the speed of the mini dumper. There are two installed underneath the trough. -
Page 14: Operation
TRANSPORT, INSTALLATION / OPERATION accumulators 11. OPERATION When new, the machine's batteries are approximately 60 - 70% charged. The batteries 11.1 COMMISSIONING must be charged before using the machine. Before operating the machine, please read these instructions carefully. The batteries are located under the tipping trough and under the mudguard. -
Page 15: Switching On And Driving
OPERATION 11.2 SWITCHING ON AND DRIVING 11.3 BRAKE SYSTEM 1. The ignition key (10) is in the OFF position. The machine is equipped with a mechanical drum brake that locks the chains in the parking or non- use position. It is therefore impossible for the 2. -
Page 16: Loading And Unloading The Tipper
OPERATION 11.5 LOADING AND UNLOADING THE TIPPER 11.6 CHARGING BATTERIES Loaded When loading, make sure that the machine is stable and that the goods to be transported are securely anchored. Distribute the goods to be transported Before charging, be sure to switch off the drive evenly in the trough. - Page 17 OPERATION Only connect the machine's charger to a Explosive gas mixtures are created when properly installed and earthed power socket. charging the batteries. Make sure that the charger and the batteries are well ventilated during charging. Avoid overcharging and deep discharging the Open fire or smoking during charging are batteries.
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Page 18: Controls
OPERATION / CONTROLS 12. CONTROLS Using damaged cables may result in injury or Regular inspections are essential if the machine is electric shock. to remain a reliable work tool. Before carrying out any inspection work on the machine, switch off the drive and remove the key! Disconnect the machine from the power supply! –... -
Page 19: Maintenance
Damaged chargers, cables and If the batteries are no longer functional, please plugs increase the risk of electric shock. contact an authorized dealer or the LUMAG service team. Do not operate the charger on a flammable surface or in a flammable environment. -
Page 20: Transmission
MAINTENANCE Use suitable protective gloves when disposing of 13.3 MOTOR defective batteries. Dispose of defective batteries in an environmentally friendly manner at authorized The motor is equipped with carbon brushes. collection points. Disposal in household waste is prohibited! These carbon brushes should be checked regularly - every 50 hours of operation - for abrasion and wear. -
Page 21: Storage
MAINTENANCE / STORAGE 14. STORAGE If the machine is not used for a long period of time, the following instructions should be observed: When stored for several days up to a month It is recommended to only leave the batteries on the charger if the machine is to be used again in the foreseeable future (several days). -
Page 22: Troubleshooting
TROUBLESHOOTING 15. TROUBLESHOOTING Caused remedy Disturbance Key switch not switched on Turn on Machine does not run or does fuse defective Check fuses not deliver enough power The direction switch is not in Tilt the direction switch to position the desired position batteries empty charging batteries No ad on... -
Page 23: Warranty / Guarantee / Customer Service
Warranty work is carried out exclusively by our temperature or weather influences or due to LUMAG service workshop. Defects that occur within defects resulting from negligent assembly, faulty the warranty period due to material or... -
Page 24: Ec Declaration Of Conformity
Fax: 0049 / (0)8571 / 92 556-19 that the product Designation: electric dumper Type designation: MD-450E meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction... -
Page 25: Components Of The Machine
COMPONENTS OF THE MACHINE 18. COMPONENTS OF THE MACHINE... - Page 26 COMPONENTS OF THE MACHINE...
- Page 27 COMPONENTS OF THE MACHINE...
- Page 28 COMPONENTS OF THE MACHINE...
- Page 29 COMPONENTS OF THE MACHINE...
- Page 30 COMPONENTS OF THE MACHINE...
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Page 31: Electrical Control
ELECTRICAL CONTROL 19. ELECTRICAL CONTROL... - Page 32 LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556 - 0 Fax: +49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 06/2018 - MD450E_V2...
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