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Translated from German to English - www.onlinedoctranslator.com
DANGER!
Before and during the
Be sure to download the
Turn off the drive and
remove the key!
(Chapter 10.8)
D
original operating instructions
electric dumper MD-500EF/N
Model: MD-500EF/N
Both the model number and the serial number can be found on the rating plate on the
electric dumper. You should keep both numbers safe for future reference. This manual
explains the functions and applications of the machine.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
MD-500EF/N
Serial number: ______________________________
EFN
n.de

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Summary of Contents for Lumag MD-500EF/N

  • Page 1 Turn off the drive and remove the key! (Chapter 10.8) original operating instructions electric dumper MD-500EF/N Model: MD-500EF/N Serial number: ______________________________ Both the model number and the serial number can be found on the rating plate on the electric dumper. You should keep both numbers safe for future reference. This manual explains the functions and applications of the machine.
  • Page 2: Table Of Contents

    CONTENTS CONTENTS 1. GENERAL 1.1 INFORMATION ON THE OPERATING INSTRUCTIONS 1.2 LIMITATION OF LIABILITY 1.3 COPYRIGHT 2. SCOPE OF DELIVERY 3. INTENDED USE 4. TECHNICAL DATA 5. ENVIRONMENT 6. SYMBOLS 6.1 MACHINE 6.2 BATTERIES 7. SAFETY 7.1 WARNINGS 7.2 BATTERIES/CHARGER 7.3 OPERATIONAL SAFETY 7.4 SAFETY IN USE AND CARE OF THE MACHINE 7.5 SERVICE SECURITY...
  • Page 3: General

    GENERAL 1.2 LIMITATION OF LIABILITY 1. GENERAL We have endeavoured to provide as comprehensive INFORMATION ABOUT information as possible on accident prevention during OPERATING INSTRUCTIONS operation, but cannot be held responsible for any lack of completeness of the danger points listed and This operating manual provides important - sources should be held accountable.
  • Page 4: Scope Of Delivery

    SCOPE OF DELIVERY / INTENDED USE strong driving force on inclines. The machine is equipped as standard with two drive chains, a 2. SCOPE OF DELIVERY standing platform and a tipping trough. Tipping is done electrically. The machine can also be After unpacking, check the contents of the box/ controlled by remote control.
  • Page 5: Technical Data

    TECHNICAL DATA / ENVIRONMENT / SYMBOLS 6. SYMBOLS 4. TECHNICAL DATA MACHINE Model MD-500EF/N 2x750W (1,500 watts) Performance Symbols are attached to the machine. These nominal voltage 48 volts DC represent important information about the product 12V, 52Ah, 4 pieces drive / battery or instructions for use.
  • Page 6: Batteries

    Security BATTERIES work area enough In the Danger, regard. open space Batteries/cells are heavy! Make sure disorder Danger of tripping! they are installed safely! result in accidents. explosion fire hazard, short circuits avoid! Danger! Metal parts of the battery cell are Keep bystanders away.
  • Page 7: Safety

    Security 7. SAFETY BATTERIES/CHARGER This section provides a comprehensive overview of Careful handling and use of batteries and chargers all important safety aspects for optimal protection of the operator as well as for safe and trouble-free operation. Batteries and chargers are not toys and must not be allowed to fall into the hands of children.
  • Page 8: Operational Safety

    Security Make sure the machine is turned off before should first-time users itself Salesperson from the inserting batteries. Inserting batteries into a to familiarise yourself with the characteristics of the machine that is turned on may result in accidents. motor-driven machine, its intended use and the necessary safety devices.
  • Page 9 Security Do not use the machine for purposes for which it is and cannot tip, roll, slip or fall during operation. not intended (see “Intended use”). Keep hands, feet, loose clothing and body jewelry The effectiveness of the controls must not be away from moving or rotating machine parts.
  • Page 10: Safety In Use And Care Of The Machine

    Split described in this manual. All other work must be This may cause a short circuit. carried out by a specialist workshop or LUMAG service workshop. Do not immerse the machine, power cord or connectors in water or other liquids. Keep the handles dry, clean and free of foreign objects.
  • Page 11: Residual Risks And Protective Measures

    Security Never transport people, children, pets or livestock booth. with the machine. shocks, falls, vibrations Careless handling of the machine can cause Never transport dangerous objects or materials damage to the battery and result in serious injuries. with the machine. →...
  • Page 12: Behavior In An Emergency

    PART NAME, FUNCTION BEHAVIOR IN AN EMERGENCY control panel If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: where it happened - what happened - how many injured - what type of injury - waiting for response charge level/operating hours display switch for headlight...
  • Page 13 PART NAME, FUNCTION machine control panel standing platform, foldable (5) ignition lock / ignition key (4) This can be folded down for use. To do so, simply The ignition key/ignition lock is used to start the press down. The platform will now remain unfolded electric motor.
  • Page 14 PART NAME, FUNCTION headlight switch (2) This toggle switch can be She the used to switch the machine’s headlights on (“I”) and EMERGENCY STOP button (3) off (“0”). This is required to bring the machine to a standstill as quickly as possible in an emergency. Pressing the emergency stop button (3) switches the machine off immediately.
  • Page 15: Transport, Installation

    TRANSPORT, INSTALLATION / OPERATION 9. TRANSPORT, INSTALLATION 10. OPERATION If the machine has to be transported over a long 10.1 COMMISSIONING distance, it can be loaded onto a truck or other suitable transport vehicle. The machine must not be Before operating the machine, please read this loaded.
  • Page 16: Turn On And Drive

    Operation use of the machine. The batteries are located 10.3 Calibrating the remote control under the control panel. 1. Press the following buttons on the remote control in the order listed below: If the battery capacity indicator now shows below “1/2”, charge the batteries before using the machine again.
  • Page 17: Brake System

    Operation 6. To move forward, gently push the joystick (5) 10.5 BRAKE SYSTEM forward. The machine starts moving. The speed of the machine can be controlled using the The machine is equipped with an electromagnetic joystick. brake which locks the chains in the parking or non- 7.
  • Page 18: Charging The Batteries

    Operation 10.8 CHARGING BATTERIES Before and during charging, be sure to switch off the drive and remove the key! To charge the batteries, the plug must be connected to a 230V/ 50Hz AC power supply. Explosive gas mixtures are created when charging the batteries.
  • Page 19: Batteries

    OPERATION / CONTROLS 11. CHECKS A NOTICE Regular inspections are essential if the machine is The charging time depends on the discharge level to remain a reliable work tool. of the batteries. However, a battery that is not deeply discharged should be charged within 12 hours (max.).
  • Page 20: Electromagnetic Brake

    Work on the electrical equipment may only be please contact your dealer or manufacturer. carried out by qualified electricians! Never work without protective devices. Only use original LuMAG spare parts. 12.1 BATTERIES/CHARGER Fully charge the batteries before using the machine. If the performance decreases, the battery must be recharged.
  • Page 21: Transmission

    Use commercially available multi-purpose oil to If the batteries are no longer functional, please lightly oil all moving parts. contact an authorized dealer or the LUMAG service team. Use suitable protective gloves when disposing of defective batteries. Dispose of defective batteries in an environmentally friendly manner at authorized collection points.
  • Page 22: Lubrication Points

    MAINTENANCE / STORAGE 13. STORAGE 12.4 LUBRICATION POINTS There is a lubrication point on the machine at the If the machine is not used for a long period of trough mount. time, the following instructions should be observed: This lubrication point must be lubricated by the operator as required - approximately every 20 When stored for several days up to a month It is operating hours - using a grease gun (not included).
  • Page 23: Troubleshooting

    TROUBLESHOOTING 14. TROUBLESHOOTING cause remedy Disturbance Turn the ignition key in the ignition off Machine does not run or does ignition lock (4) clockwise not deliver enough power batteries almost empty charging batteries batteries empty charging batteries Check that the cable is firmly seated, Loose electrical connections or No capacity display on the tighten if necessary, replace damaged...
  • Page 24: Warranty / Guarantee / Customer Service

    Warranty work is carried out exclusively by our temperature or weather influences, as well as LUMAG service workshop. Defects that occur within defects resulting from negligent assembly, faulty the warranty period due to material or...
  • Page 25: Ec Declaration Of Conformity

    In accordance with the provisions of the EC directives – Machinery Directive 2006/42/EC – Electromagnetic Compatibility 2014/30/EU the company explains: LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf/Inn Telephone: 0049 / (0)8571 / 92 556-0 Fax: 0049 / (0)8571 / 92 556-19...
  • Page 26: Components Of The Machine

    COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE...
  • Page 27 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE...
  • Page 28 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE...
  • Page 29 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE...
  • Page 30: Electrical Control

    ELECTRICAL CONTROL 18. Electrical control...
  • Page 31: Notes

    NOTES 19. Notes _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________...
  • Page 32 LuMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556 - 0 Fax: +49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 09/2023 - MD500EFN...

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