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Summary of Contents for Lumag MD-500H
- Page 1 Translated from German to English - www.onlinedoctranslator.com MD-500H Art.No. MD500H original operating instructions Mini crawler dumper MD-500H, hydraulically tiltable www.lumag-maschinen.de...
- Page 2 - improper use. The risk is borne solely by the user. Graphics, images, texts and layouts created by LUMAG GmbH are subject to copyright and the laws protecting intellectual property. Reproduction or use of such graphics, images, texts and layouts in other electronic or printed publications is not permitted without the express consent of LUMAG GmbH.
- Page 3 CONTENTS 1. Introduction 2. Intended use 3. Safety instructions 3.1 General safety rules 3.2 Work area 3.3 Personal safety 3.4 Fuel safety 3.5 Machine use and maintenance 3.6 Maintenance 3.7 Special safety rules 4. Warning and information symbols used 5th delivery 5.1 Engine oil 5.2 Hydraulic oil 6.
- Page 4 Unlocking and tipping is done hydraulically. The mini dumper is not approved for transporting people. Any use that does not comply with the above specifications is deemed to be improper. LUMAG GmbH will indemnify itself against the consequences of any claims resulting from non- compliance with these provisions.
- Page 5 SAFETY INSTRUCTIONS Keep safety instructions safe.Inadequately informed operators can endanger themselves and others through improper use. The information concerning your personal safety is highlighted by a warning triangle; information concerning property damage alone is provided without a warning triangle. Failure to follow these instructions may result in serious danger to life or death. Failure to follow these instructions may result in death or serious injury.
- Page 6 SAFETY INSTRUCTIONS 3.2 Work area Internal combustion engines pose a particular danger during operation and when refueling. Always read and observe the warnings and the additional safety instructions listed further down in this manual. Failure to observe these instructions could result in serious or even fatal injuries.
- Page 7 SAFETY INSTRUCTIONS Make sure all nuts, bolts, etc. are tightly tightened. 4. Damaged protective devices and covers must be repaired or replaced as intended by an approved specialist workshop, unless otherwise stated in the operating instructions. 5. Moving parts must function properly and must not bind. All parts must be correctly fitted and meet all conditions to ensure the correct operation of the power tool.
- Page 8 SAFETY INSTRUCTIONS 2. Keep grounded, conductive objects, such as tools, away from exposed live parts and connections to avoid sparks and arcing. These events could ignite smoke or fumes. 3. Always stop the engine and allow it to cool before adding fuel. Never remove the fuel tank cap or add fuel when the engine is hot or running.
- Page 9 SAFETY INSTRUCTIONS 8. Use only attachments and accessories approved by the manufacturer. Failure to do so may result in injury. 9. Maintain the machine. Make sure that all moving and fixed parts are in the correct position, that there are no broken parts or other defects that could affect the smooth operation of the machine.
- Page 10 SAFETY INSTRUCTIONS would jeopardize the transfer. 3. Keep spectators, children and animals at least 22 meters away. If they approach, switch off the device immediately. 4. Do not climb onto the tipping container or transport anyone with it. 5. Never place the machine, especially when loaded, on unstable ground that could give way.
- Page 11 SYMBOLS USED 4. WARNING AND NOTE SYMBOLS USED Symbols are attached to the machine. These represent important information about the product or instructions for use. DANGER! This is about your safety. This symbol indicates a danger, warning or caution. Before commissioning, read and observe the operating instructions and safety information carefully.
- Page 12 Protection and safety devices must not be removed or modified. sound power level LWA NAMEPLATE MINI-TRACKED DUMPER MD-500H Model Equipped with model name, year of manufacture and serial number. Please Year of manufacture / Serial number Dimensions L/W/H (mm)
- Page 13 SCOPE OF DELIVERY 5. SCOPE OF DELIVERY Mini tracked dumper with tipping container (hydraulically tiltable forward) and petrol engine. Pre-assembled device unit 5.1 Engine oil A NOTICE The machine is delivered without engine oil. The first thing to do before using it for the first time is to fill it with engine oil.
- Page 14 SCOPE OF DELIVERY FUNCTIONS AND CONTROLS 5.2 Hydraulic oil A NOTICE The machine is delivered without hydraulic oil. Before first use, hydraulic oil must be filled into the hydraulic tank. Failure to do so may result in damage to the hydraulic system.
- Page 15 FUNCTIONS AND CONTROLS OPERATION engine switch The engine switch turns the ignition system on and off. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position will turn the engine off. clutch lever The clutch is disengaged by pressing the clutch lever.
- Page 16 OPERATION A NOTICE Before first use,hydraulic oil To ensure the proper operation of the hydraulic system, the device should be operated idle for a while at low temperatures so that the hydraulic oil can warm up. The hydraulic system is a closed system and consists of an oil tank, oil pump and control valves.
- Page 17 OPERATION 1. Place the gearshift lever in the transmission to neutral. 2. Move the choke lever on the machine to the full choke position. 3. Turn the ignition switch to “ON” 4. Pull the starter rope several times to allow the petrol to flow into the engine's carburetor. Then hold the starter handle firmly and pull the rope out briefly until you feel resistance.
- Page 18 OPERATION / MAINTENANCE A NOTICE The mini tracked dumper is not approved for use on public roads. 7.3 Idle To protect the engine when not working, move the throttle to the “SLOW” position. Shifting the engine down to idle extends engine life, saves fuel and reduces the noise level of the machine.
- Page 19 MAINTENANCE 8.1 Preventive maintenance Turn off the engine and release all control levers. The engine must be cold. Check the overall condition of the device. Check for loose screws, misalignment or blockage of moving parts and other conditions that could affect safe operation. Remove all dirt and other substances from the chain and the machine.
- Page 20 MAINTENANCE 8.5 Tightening the chains With use, chains can become loose. Operating with loose chains can cause them to slip over the drive sprocket and cause them to jump out of its housing or stop working safely, potentially damaging the housing. To check that the chains are secure, proceed as follows: 1.
- Page 21 MAINTENANCE A NOTICE If the adjustment screw no longer allows further adjustment, the chains should be replaced. 5. Return the tipping container to its original position. 8.6 Replacing the chains Check the condition of the chains regularly. If a chain has broken or become fibrous, it should be replaced as soon as possible.
- Page 22 MAINTENANCE / STORAGE 8.8 Changing the hydraulic oil First oil change after 50 operating hours and then every 350 operating hours. ■ Used hydraulic oil must be disposed of in an environmentally friendly manner. Take used oil to a public collection point or comply with the relevant country regulations in which the mini crawler dumper is used.
- Page 23 TRANSPORT 10. TRANSPORT Before transporting the machine or storing it indoors, switch off the engine and allow it to cool down to avoid burns and to eliminate the risk of fire. Furthermore, make sure that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down.
- Page 24 TROUBLESHOOTING 11. TROUBLESHOOTING Caused remedy Disturbance Spark plug cable not Spark plug cable on the connected. Fasten the spark plug. Lack of fuel or old fuel. Fill with clean, fresh gasoline. Choke not in open For cold starting, move the throttle position.
- Page 25 TECHNICAL DATA 12. TECHNICAL DATA Model MD-500H drive motor 1 cylinder 4-stroke OHV engine engine power (P /P ) 6.8 kW / 5.8 kW (at 3,600 rpm) 270 cm³ displacement working speed gear 1 forward - 1.1 km/h gear 2 forward - 2.1 km/h...
- Page 26 LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
- Page 27 EC DECLARATION OF CONFORMITY 14. EC DECLARATION OF CONFORMITY In accordance with the provisions of the EC directives – Machinery Directive 2006/42/EC – Electromagnetic Compatibility 2004/108/EC the company explains: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf/Inn Phone: 0049 / (0)8571 / 92 556-0 Fax:...
- Page 28 COMPONENTS OF THE MACHINE 15. COMPONENTS OF THE MACHINE...
- Page 29 COMPONENTS OF THE MACHINE gearbox...
- Page 30 COMPONENTS OF THE MACHINE hydraulic system...
- Page 31 COMPONENTS OF THE MACHINE hydraulic diagram...
- Page 32 LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf am Inn Phone: + 49 (0)85 71 / 92 556 - 0 Fax: + 49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 02/2014 - MD500Hv2...
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