Lumag RP1100 PRO Operator's Manual

Lumag RP1100 PRO Operator's Manual

Compactor wacker plate

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Distribution Limited
Compactor Wacker Plate
Operator's Manual
RP1100 PRO
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

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Summary of Contents for Lumag RP1100 PRO

  • Page 1 Distribution Limited Compactor Wacker Plate Operator’s Manual RP1100 PRO FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...
  • Page 3 For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice. We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form.
  • Page 5 Lubricate X (2) Parts & Cables 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...
  • Page 7 IMPORTANT Before assembly and first operation, read carefully the instruction manual to get a good knowledge about the operation of the equipment, the maintenance and all safety directions. NOTICE NOTICE The manufacturer of this equipment takes no responsibility (in accordance with current statues) for damages on the equipment, or damages caused by the equipment, at the following conditions: - Unsuitable and unprofessional handling...
  • Page 8 RP-110HP RP-110HP_manual_GB.indd 3 04.02.2010 09:22:46...
  • Page 9 RP-110HP_manual_GB.indd 4 04.02.2010 09:22:48...
  • Page 10 RP-110HP_manual_GB.indd 5 04.02.2010 09:22:48...
  • Page 11 10-15 mm RP-110HP_manual_GB.indd 6 04.02.2010 09:22:49...
  • Page 12: Table Of Contents

    CONTENT CONTENT Introduction Sector of application Safety instructions Safety of operation Safety instructions for combustion engines Safety at service Symbols for warnings and references Controls Transportation Lifting Transportation on the ground Storage Assembly Assembling the steering shackle Assembling the throttle control Taking into operation Type of fuel Before first operation...
  • Page 13: Introduction

    INTENDED SECTOR OF APPLICATION SAFETY INSTRUCTIONS INTRODUCTION This instruction manual contains information and descriptions of methods to ensure safe operation and maintenance of the equipment. For your own safety and as a protection against injuries, follow the instructions for safety with great care. This will create a good knowledge about the features of the equipment and a good understanding for them.
  • Page 14: Safety Of Operation

    SAFETY INSTRUCTIONS 3.1 Safety of operation WARNING WARNING Get familiar with the equipment! A good training is a condition for safe and secure operation. Handling the equipment in the wrong way or use by persons without qualification may cause dangerous situations. Read the instruction manual for the model and the manual for the motor carefully and get to know all controls for it. Persons without experience must be educated by operators with a good knowledge in the equipment.
  • Page 15: Safety At Service

    SAFETY INSTRUCTIONS 3.2 Safety at the use of combustion motors DANGER DANGER Combustion motors during operation and refueling brings certain risks. Read and follow always the instructions in the motor manual, together with the safety instructions in this manual. Carelessness may cause serious injuries and also lethal injuries. •...
  • Page 16 SYMBOLS DANGER The exhaust gases contain poisonous carbon monoxide. Never start the motor in closed spaces. Before taking into operation, carefully read the instruction manual and the motor manual. Keep the equipment away from extreme heat, sparks and open fi re Petrol is extremely infl ammable and explosive. Before refueling, stop the motor and let it cool down. CLAIMS Before taking into operation, carefully read the instruction manual.
  • Page 17: Controls

    SYMBOLS CONTROLS RP-110HP TYPE LABEL Rüttelplatte This label contains information for model, year of 2009 11081RP110 0001 manufacturing and serial number. When ordering spare 15-20 4200 parts or service information, be prepared to submit these data! CONTROLS Compactor A. Flip-over steering shackle B.
  • Page 18: Transportation

    TRANSPORTATION 5. TRANSPORTATION WARNING WARNING Before transportation or storage of the equipment, first let it cool down to avoid fire and to eliminate fire hazards. Further, ensure that no one can get hurt by the machine tipping or sliding, nor any loose parts can hurt someone or cause hazards.
  • Page 19: Assembly

    ASSEMBLY 6. ASSEMBLY 6.1 Assembly of the steering shackle 1. Assemble the shackle on intended place, using screws, washers and locking nuts. (X) 2. Tighten the two locking knobs from outside (Y) Shake the shackle on both sides to make it latch in on the right place. Tighten the knobs. When storing the equipment, loosen the knobs to allow the shackle to be flipped forwards RP-110HP_manual_GB.indd 14 04.02.2010 09:22:53...
  • Page 20 ASSEMBLY 6.2 Assembly of gas wire Step 1 Step 2 Attach the gas lever on preferred side of the Loosen the wing nut (A) on the housing of steering shackle the air fi lter and remove it. Step 3 Step 4 Loosen the wing nut (B) on the air fi lter and Loosen all screws and remove the bottom remove the fi lter unit...
  • Page 21: Taking Into Operation

    TAKING INTO OPERATION 7. TAKING INTO OPERATION WARNING Carefully read the safety instructions for this section. 7.1 Type of fuel For this motor only standard type of non-leaded petrol octane-91 shall be used. Only use new and clean petrol. Water and contaminations will damage the fuel system. (Fig.
  • Page 22: Starting The Motor

    TAKING INTO OPERATION 7.3 Starting the motor (Fig. 5 – 10) • Open the fuel tap (5) by pushing to the right. • In cold condition, push the choke lever (4) to the left, to the position “closed/geschlossen”. • In warm condition, put the choke lever (4) in right position, “open/geöffnet” •...
  • Page 23: Maintenance

    TAKING INTO OPERATION MAINTENANCE NOTICE NOTICE Do not use the equipment on concrete and similar hard and tight materials. In such cases the equipment will start to bounce or hammer instead of vibrating which will damage the motor and the plate. Compacting with rubber mat With a rubber mat underneath the plate, damages on paving stones and brick pavers are avoided.
  • Page 24: Maintenance Scheme

    MAINTENANCE 8.1 Maintenance scheme To avoid damages and to ensure the proper function of all safety devices, these maintenance works should be carried out with regular intervals. Disregarding the maintenance may cause risk of accidents! Every After first Every 2nd Every Every year Action 20 H.
  • Page 25 MAINTENANCE 8.2 Change of oil Checking the oil level (Fig. 14) Check the oil level with the motor shut off and the equipment in horizontal. • Remove the refill screw/dip stick (13) and wipe it clean. • Put back the screw, without turning it in, take it out and check the level. •...
  • Page 26: Cleaning The Fuel Filter

    MAINTENANCE WARNING WARNING Never use petrol or detergent with a low ignition temperature for cleaning. This may cause fire or explosions. • Dip the clean foam rubber inset (16) in clean motor oil and squeeze out the excess oil. • Hit the paper inset (15) against a hard object to remove dirt and dust. Never brush away, this would only mean that the particles are getting stuck in the paper fibers.
  • Page 27: Driving Belt

    MAINTENANCE 8.6 Adjusting the motor speed (Fig. 19) NOTICE NOTICE Running the motor at a higher speed than suggested in the Technical Information, may cause damages on the motor and the plate. • Put the equipment on a rubber mat to prevent that it starts to move. •...
  • Page 28: Cleaning The Base Plate

    MAINTENANCE • Put back the oil refill screw and pull tight. • Put back the belt (check the tension!) • Put back console and motor assembly. Replacement of oil in the agitator: To be replaced every 300 hour. • Remove the drain screw (22) with washer. •...
  • Page 29: Trouble Shooting

    TROUBLE SHOOTING 9. TROUBLE SHOOTING Trouble Reason Measure Gas lever assembled in the Adjust assembly! wrong way Surface too wet. Compactor gets Foundation has to dry up The working speed too low, stuck. the plate doesn´t reach highest Adjust belt tension or replace speed Belt not tight enough, skids.
  • Page 30 TECHNICAL SPECIFIKATIONS 10. TECHNICAL SPECIFIKATIONS Model: RP-110HP Motor: 1-Cylinder 4-stroke-OHV petrol motor Power: Rotation speed: 1/min 3600 Fuel: Non-lead normal petrol Tank volume: Motor oil: SAE 10W-30 oder 10W-40 Oil volume: ~ 0,6 Spark plug: FTC or equivalent Spark gap: 0,7- 0,8 Compactor plate (L x B): 570 x 440...
  • Page 31 WARRANTIES / CUSTOMER SUPPORT WARRANTIES / CUSTOMER SUPPORT Warranties The legal warranty period from date of purchase is 2 years. If any complaints to the equipment, please contact our Customer Support. In such a case, please have receipt or invoice for the equipment at hand.
  • Page 32 EU CONFORMITY 12. EU CONFORMITY In accordance with the EU - Ordinance for electromagnetic conformity, 2004/108/EU - Ordinance for machinery 98/37/EU (From 2009.12.29. still the conditions of EU Machinery Directives 2006/42/EG apply) - Outdoor Ordinance 2000/14/EU – 2005/88/EU attachment VI This Company: L.V.G Hartham GmbH Robert-Bosch-Ring 3...
  • Page 33 PARTS INCLUDED 13. PARTS INCLUDED Motor unit RP-110HP_manual_GB.indd 28 04.02.2010 09:23:05...
  • Page 34 PARTS INCLUDED Agitator RP-110HP_manual_GB.indd 29 04.02.2010 09:23:05...
  • Page 35: Accessories

    ACCESSORIES 14. ACCESSORIES Name Description Order no. Rubber mat, black 575 / 440 / 8 mm 5GRP110 40 444 00301 5 Wheel kit Ø 5 mm 5RRP110 40 444 0030  RP-110HP_manual_GB.indd 30 04.02.2010 09:23:06...
  • Page 36 Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD...

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