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Lumag MD-500HPER Operating Instructions Manual
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Lumag MD-500HPER Operating Instructions Manual

Lumag MD-500HPER Operating Instructions Manual

Mini crawler dumpe, hydraulically tiltable
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Translated from German to English - www.onlinedoctranslator.com
MD-500HPER
ATTENTION! Danger of tipping over!
running board only Use with loaded trough!
Art.No.MD500HPER
03/2021
D
original operating
instructionsinstructions
mini crawler dumper MD-500HPER, hydraulically tiltable
Model: MD-500HPER
Serial number: ______________________
Both the model number and the serial number can be found on the rating plate on the machine.
You should keep both numbers in a safe place for future reference. This manual explains the
basic functions and uses of the machine.
Read the operating instructions before using the device. Please note the safety and warning
instructions!
www.lumag-maschinen.de

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  • Page 1 Art.No.MD500HPER 03/2021 original operating instructionsinstructions mini crawler dumper MD-500HPER, hydraulically tiltable Model: MD-500HPER Serial number: ______________________ Both the model number and the serial number can be found on the rating plate on the machine. You should keep both numbers in a safe place for future reference. This manual explains the basic functions and uses of the machine.
  • Page 2 CONTENTS 1. General 1.1 Information on the operating instructions 1.2 Limitation of Liability 1.3 Copyright 2. Intended use 3. Safety instructions 3.1 Warnings 3.2 General safety instructions 3.3 Working and danger area 3.4 Personal safety 3.5 Safe handling of fuel 3.6 Use and maintenance of the machine 3.7 Maintenance 3.8 Special safety instructions...
  • Page 3 GENERAL 1. GENERAL 1.1 Information on operating instructions This manual provides important information on how to use theMINI-CRAWLER DUMPER MD-500HPRO. The prerequisite for safe working is the correct observance of all specified safety instructions and procedures. In addition, the local accident prevention regulations and general safety regulations applicable to the area of application of the machine must be observed.
  • Page 4 INTENDED USE SAFETY INSTRUCTIONS 2. INTENDED USE The MINI TRACKED DUMPER is a motorized wheelbarrow, hand-held and has a four-speed gearbox with two gears. Thanks to its efficient reduction gear, the machine is able to move in any situation and under any load. The machine is suitable for small loading and transport tasks in gardening, landscaping and agriculture, taking into account the specifications and safety instructions listed in this manual.
  • Page 5 SECURITY 3. SAFETY This section provides a comprehensive overview of all important safety aspects for adequate protection of the operator and for safe and trouble-free operation. Failure to follow the instructions and safety information contained in this manual may result in significant hazards.
  • Page 6 SECURITY 3.2 General safety instructions Familiarize yourself with the machine. Proper training is a prerequisite for working safely with this device. Incorrect operation or operation by untrained personnel can be dangerous. Read the operating instructions for this machine carefully and observe the labels on the machine.
  • Page 7 SECURITY 3.3 Working and danger area DANGER Internal combustion engines pose a particular danger during operation and when refueling. Always read and observe the warnings and the additional safety instructions listed further down in this manual. Failure to observe these instructions could result in serious or even fatal injuries.
  • Page 8 SECURITY – Safety shoes or boots with steel capsto protect against uneven, sharp-edged surfaces or falling objects. The safety footwear also ensures a secure footing. – protective helmetto protect the head from falling objects and swinging loads. It can also protect against injuries in confined situations. 3.
  • Page 9 SECURITY live parts and connections to avoid sparking or arcing. These events could ignite smoke or fumes. 3. Always stop the engine and allow it to cool before filling the fuel tank. Never remove the fuel cap or add fuel when the engine is hot or running. Never operate the machine with known leaks in the fuel system.
  • Page 10 SECURITY Service Center or our service team using original spare parts; otherwise, accidents may occur to the user. 9. Maintain the machine. Make sure that all moving and fixed parts are in the correct position, that there are no broken parts or other defects that may affect the smooth operation of the machine.
  • Page 11 SECURITY during assembly, installation and commissioning, maintenance, repair or laying. 3. Ensure that spectators, children and animals stay at least 22 metres away. If they approach, switch off the machine immediately. 4. Do not climb onto the tipping trough or transport any persons. 5.
  • Page 12 SECURITY 3.10 Residual risks and protective measures Mechanical residual hazards Squeeze Careless operation of the machine can result in serious injuries. → Be particularly careful on uneven terrain or slopes. Make sure you have a secure footing. neglect of ergonomic principles Negligent use of personal protective equipment (PPE) Careless use or omission of personal protective equipment can result in serious injury.
  • Page 13 SECURITY Danger from vibration whole-body vibration Prolonged work with the machine can lead to physical impairments due to vibrations. → Take regular breaks. Other hazards Slipping, tripping or falling of persons On unstable surfaces, you may be injured by tripping. →...
  • Page 14 SYMBOLS 4. SYMBOLS Symbols are provided on the machine to provide important information about the product and instructions for use. DANGER! This is about your safety. This symbol indicates a danger, warning or caution. Before commissioning, read and observe the operating instructions and safety information carefully.
  • Page 15 SYMBOLS RISK OF TOLLING! If the maximum permitted incline is exceeded, there is a risk of tipping over. Under no circumstances should the maximum slope of 10% be exceeded. Never tip the container on soft ground or at an angle. WARNING! Danger of flying objects.
  • Page 16 SCOPE OF DELIVERY 5. SCOPE OF DELIVERY The all-terrain MINI TRACKED DUMPER with tipping trough (hydraulically tiltable forward) and petrol engine is delivered fully assembled on a steel pallet. 1 Pre-assembled device unit with guide bar, tipping trough and petrol engine After unpacking, check the contents of the box or transport box for ─...
  • Page 17 FUNCTIONS AND CONTROLS 6. FUNCTIONS AND CONTROLS engine switch (2) The engine switch turns the ignition system on and off. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position will turn the engine off. clutch lever (4) The clutch is engaged by pressing the clutch lever.
  • Page 18 FUNCTIONS AND CONTROLS gear lever (7) This lever controls the forward and backward movements of the machine. gears (13) In addition, the manual transmission has two gears: “LOW” for slow and “HIGHT” for fast. lever control valve (6) The tipping of the trough is done via the hydraulic pump and the hydraulic cylinder. You can raise and lower the tipping trough using the lever.
  • Page 19 COMMISSIONING 7. COMMISSIONING DANGER! You may only carry out the work described in this chapter after you have read and understood Chapter 3."SECURITY"read and understood. It concerns your personal safety! Please note that the service life and operational reliability of the engine are largely dependent on the running-in period.
  • Page 20 COMMISSIONING Check engine oil level 1. Unscrew the engine oil filler plug. 2. Wipe the dipstick with a clean cloth and reinsert it, do not screw it in. 3. Remove the dipstick again and read the oil level, if necessary top up the engine oil to the “UPPER LEVEL”...
  • Page 21 COMMISSIONING 4. Hydraulic oil must be refilled at least half the level to ensure safe use of the machine. 5. Before each use, check whether there is sufficient hydraulic oil in the tank. 6. The connections and screw joints must be checked regularly for leaks and tightened if necessary.
  • Page 22 COMMISSIONING Tank volume: 5.5 liters Refuel in a well-ventilated area with the engine stopped. If the engine has been running immediately before, allow it to cool down first. Never refuel the engine in a building where gasoline vapors can be reached by flames or sparks. Gasoline is extremely flammable and explosive.
  • Page 23 OPERATION 8. OPERATION DANGER! Check that every nut and screw is absolutely tight before using the machine. The machine vibrates heavily during operation. Screws that are not tightened tightly can come loose and get lost, leading to dangerous situations! DANGER Do not start the engine in enclosed spaces.
  • Page 24 OPERATION If the gear does not engage immediately, slowly release the clutch lever and repeat the process. This will cause the machine to start moving. A NOTICE The operator has the option of regulating the gears in question in two gear stages: "LOW" for slow and "HIGHT"...
  • Page 25 OPERATION manual transmission The machine has a four-speed gearbox with two gears. manual transmission and gear ratios Raising and lowering the tipping trough The tipping and lowering of the trough is done via the hydraulic pump and the hydraulic cylinder. Be careful of damage to the hydraulics, especially the hose lines! Otherwise, the troughs falling down during the tipping process can cause serious injury to people and materials.
  • Page 26 OPERATION lever control valve (6) for raising and lowering the tipping trough 8.6 Operating instructions ■ Steering sensitivity increases in proportion to the speed and load of the machine: if the machine is unloaded, a light pressure on the lever is sufficient to produce a steering movement.
  • Page 27 Further work not described in this operating manual may only be carried out by your LUMAG specialist workshop or authorized specialist workshops. Before carrying out any cleaning, maintenance or repair work, switch off the engine, wait until the machine has come to a standstill and remove the spark plug connector.
  • Page 28 MAINTENANCE 9.2 Adjusting the clutch cable As the V-belts become worn, the response may change and proper operation may no longer be possible. In this case, the cable must be adjusted and the lever returned to its original position by operating the adjuster and adjusting the lock nut accordingly. 9.3 Setting up the control If the device is difficult to steer, the steering levers must be adjusted using the adjusting screw.
  • Page 29 MAINTENANCE refill transmission oil The oil filler plug is located on the left side of the gearbox, directly below the brake rod. It is unscrewed using the same hexagon socket wrench as the oil control screw. Then you have to fill the transmission oil using a hose or a special pump. There is enough oil in there when oil runs out of the opening again.
  • Page 30 MAINTENANCE 3rd screwBtighten until the correct tension is restored. 4th screwBby carefully tightening lock nut A. 5. Return the tipping trough to its original position and secure it. Adjusting the tracks affects the brakes. Please proceed with great caution as an over- tightened track will result in loss of braking effect.
  • Page 31 MAINTENANCE Danger of crushing! When removing or installing the chains, be careful not to trap your fingers between the chain and the wheel. 9.7 Engine maintenance For engine maintenance information, refer to the Engine Manual provided with your unit. This Engine Manual provides you with detailed information and a maintenance schedule to help you perform the appropriate tasks.
  • Page 32 STORAGE 10. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights or other sources of ignition. Storing the machine for a month or longer. Thoroughly remove dust, dirt and deposits from the engine and machine.
  • Page 33 TRANSPORT 11. TRANSPORT Before transporting or moving the device or storing it indoors: ■ Switch off the machine's motor and allow it to cool down to avoid burns and to eliminate the risk of fire. ■ Disconnect the spark plug connector. ■...
  • Page 34 TROUBLESHOOTING 12. TROUBLESHOOTING Caused remedy Disturbance Securely attach the spark plug spark plug connector removed connector to the spark plug Lack of fuel or old fuel Fill with clean, fresh gasoline Choke lever in choke The engine doesn'tstart Choke is not activated position slide fuel line blocked Clean the fuel line...
  • Page 35 TECHNICAL DATA 13. TECHNICAL DATA Model MD-500HPRO drive motor 1 cylinder 4-stroke OHV engine LONCIN G270F 6.0 kW (at 3,600 rpm) engine power 270 cm³ displacement 6 forward gears / 2 reverse gears transmission starting device recoil starter drive gear transmission steering steering brake L/950 x W/700 x D/450 mm...
  • Page 36 TECHNICAL DATA Dimensions in mm The values given are emission values and do not necessarily represent safe workplace values. Although there is a correlation between emission and immission levels, this cannot be used to reliably determine whether or not additional precautionary measures are necessary. Factors that influence the current immission level at the workplace include the nature of the work area, other noise sources, e.g.
  • Page 37 LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
  • Page 38 In accordance with the provisions of the EC directives – Machinery Directive 2006/42/EC – Electromagnetic Compatibility 2014/30/EU – Outdoor Directive 2000/14/EC the company explains: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf/Inn Telephone: +49 / (0)8571 / 92 556-0 Fax: +49 / (0)8571 / 92 556-19...
  • Page 39 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE HYDRAULIC DIAGRAM 1 machine frame 2 gasoline engines 3 hydraulic oil tank 4 guide bar 5 tipping trough...
  • Page 40 LUMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Phone: + 49 (0)85 71 / 92 556 - 0 Fax: + 49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 03/2021 - MD500HPROv4...