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Huck 4631-50 Assembly Instruction Manual

Hexagonal tower for setting in concrete
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
• www.huck.net
seiltechnik@huck.net
A Assembly instruction
Hexagonal tower item no. 4631-50
for setting in concrete
Attention! Only use the assembly instructions included in the scope of delivery
for the assembly, installation and maintenance of the respective equipment!
Operator:______________________________________________
Location:______________________________________________
\\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc
- 1 -

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  • Page 1 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net A Assembly instruction Hexagonal tower item no. 4631-50 for setting in concrete Attention! Only use the assembly instructions included in the scope of delivery for the assembly, installation and maintenance of the respective equipment!
  • Page 2 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Revision 0 – 2023-05-31 Erste freigegebene Version Montageanleitung Revision 02 -2024-11-22 Stückliste auf neuen Satnd gebracht FH Alle Rechte vorbehalten © Copyright 2023 Huck Seiltechnik GmbH - 2 -...

  • Page 3: Table Of Contents

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Contents Assembly instruction Hexagonal tower item no. 4631-50 for setting in concrete ....1 Introduction Assembling ....................... 1 Datasheet Hexagonal tower item no. 4631-50 ................3 Delivery contents (parts list with part numbers) ................. 5 Erection instructions ........................

  • Page 5: A Assembly Instruction Hexagonal Tower Item No. 4631-50 For Setting In Concrete

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 1 Introduction Assembling General information This equipment should be installed, inspected, maintained and operated in accordance with EN1176-7 guidelines. Before installation work commences, please check that you have all of the equipment and fixation components in the parts list provided (see Tables 3-1 and 3-2).
  • Page 6 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Drawings / Views All optical drawings are showing only the measurements/dimensions and are no mandatory technical views of the complete item. We reserve the right to change technical details of our articles which are serving for the further development of our articles and are reasonable for the customer.

  • Page 7: Datasheet Hexagonal Tower Item No. 4631-50

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Datasheet Hexagonal tower item no. 4631-50 Minimum space: Ø 10.83 m Equipment room: Ø 9.83 m Equipment height: Ø 9.83 m Fall height: 3.00 m Fall protection area: 75.9 m²...
  • Page 8 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5” (natural ground). Soil class 4: soft to medium plasticity, interleave bound, with minor portion of stone (portion < 30% with bigger diameter of 63 mm grain size).

  • Page 9: Delivery Contents (Parts List With Part Numbers)

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Delivery contents (parts list with part numbers) In words Table 3-1: Delivery contents, in words Pos. Quantity Element / Size O.K. Missing Description Robinia posts with steel lug Ø 200-300, 5,00 m Handrail / Ø...
  • Page 10 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Pos. Quantity Element / Size O.K. Missing Description Reinforcing bars ribbed Ø 12 mm, 0,75 m 32 pieces per foundation/ on site/ from customer KNR 6 Empty conduit Ø 500 mm, 650...

  • Page 11: Table 3-2: Delivery Contents, In Symbols

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net In symbols Table 3-2: Delivery contents, in symbols Pos. Quantity Symbol Ø 200-300, 5,00 m Robinia posts with steel lug, Handrail / Ø 16 mm Hercules Horizontal net with chimney 2a 1 (5m) Hercules ropes must be cut to size.
  • Page 12 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Pos. Quantity Symbol Vario element 9 Vario element 20 Vario element 17 Slackline with handrail - 8 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 13 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Pos. Quantity Symbol Climbing net 250 mesh 100 100 Torx screws 101 6 Pegs plastic black 102 6 Large washer for M16 103 6 Stop nut M16 104 6...
  • Page 14 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Pos. Quantity Symbol 107 40 Slotted disc,Ø 60 mm, 3 mm 108 40 Hole disc, Ø 60mm, 3 mm 109 5 Fixed anchor M12 110 5 Chain adapter M12...
  • Page 15 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Version: Hexagonal tower item no. 4631-50 The legally permissible setting times must be must be observed! Anchor chains are fastened to the floor with plastic pegs. ARdS! Alignment of the steel straps on the robinia post (important!) Reinforcing bars ribbed Ø...

  • Page 16: Erection Instructions

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Erection instructions - 12 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 17 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 13 -...
  • Page 18 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Screw locking device glue all screws, nuts and sleeves with loctite (not less than 5 drops !) (except for lock nut) - 14 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 19 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 15 -...
  • Page 20 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net - 16 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 21 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 17 -...
  • Page 22 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net - 18 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 23 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 19 -...
  • Page 24 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net - 20 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 25 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 21 -...
  • Page 26 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net - 22 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 27 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Attention! Important note for the assembly of several elements. The distance between the drill holes of individual elements must be be at least 100 mm! It is possible that the drop height and the safety area may change.
  • Page 28 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Fastening for robinia posts - 24 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 29 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 25 -...
  • Page 30 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net - 26 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...
  • Page 31 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 27 -...

  • Page 32: Post Installation Checks

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Post installation checks If the equipment has not been installed safely, you must ensure that the public is prevented from using it. Marking filler depth Labelling the posts to show the depth of material provided as fall protection (i.e.

  • Page 33: B Maintenance Instructions Hexagonal Tower Item No. 4631-50 For Setting In Concrete

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net B Maintenance instructions Hexagonal tower item no. 4631-50 for setting in concrete \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 29 -...
  • Page 34 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Revision history Revision 0 – 2023-05-31 The first allowed version Maiantanance instruction Revision 0 – 2023-05-31 All rights reserved © Copyright 2023 Huck Seiltechnik GmbH - 30 - \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc...

  • Page 35: Introduction Maintenance

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net Introduction Maintenance General informations This equipment should be installed, inspected, maintained and operated in accordance with EN 1176-7 guidelines. Please note: Providing any necessary repairs are carried out, a piece of play equipment that is inspected regularly cannot become so damaged that it is dangerous.

  • Page 36: General Maintenance Information

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net General maintenance information Maintenance intervals Maintenance intervals are based on average use. Please note that more frequent inspections and/or maintenance are required if the play equipment is subject to intensive use.
  • Page 37 Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 7.10 Faults Faults must be repaired as soon as they are detected. If serious defects that compromise safety cannot be repaired straight away, the public must be prevented from using the equipment with immediate effect.

  • Page 38: Maintenance Timetable

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net It is recommended to carry out the inspection and maintenance work out in the specified time-frames, since wear and tear can occur through play, weathering influences or intentional damage, which compromises safety and function levels.

  • Page 39: Regular Maintenance

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 9 Regular maintenance \\CAD1\Standard\4631-50\Montageanleitung\Sechseck_Tower_4631_50_ST_B_L_02_GBR.doc - 35 -...

  • Page 40: Monthly Maintenance

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 10 Monthly maintenance 10.1 Check the spaces between the equipment and the ground (clearance and height of fall). 10.2 Check the ground surface in the area with fall protection for hard objects and loose foundations.

  • Page 41: Annual Maintenance

    Zinc paint should be applied to corroded areas and scratches. The equipment must be inspected by someone with the necessary expertise in strict compliance with the instructions issued by Huck Seiltechnik GmbH. A copy of the inspection record should be given to the operator, who must confirm receipt.

  • Page 43: Maintenance Printout

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 14 Maintenance printout Name of item: Hexagonal tower item no. 4631-50 (registered design) / Art. No. 4631-50 __________________________ Location: _______________________________________________________________________________________ Customer or operator: _____________________________________________________________________________ (Town, Town council, Kindergarten) Date of Inspector O.K.

  • Page 45: Hand Over Document

    Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany • www.huck.net seiltechnik@huck.net 15 Hand over document After the installation of the equipment pass the installation and maintenance documents to the operator. The operator has to receive the hand over documents. The complete filled and signed hand over document should be sent to the supplier.

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