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Summary of Contents for Dinolift 120TL
- Page 1 OPERATING INSTRUCTIONS DINO TL/TLB 105 • 120 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
- Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 120TL 55001 -> 120TLB 75001 ->...
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Page 4: Table Of Contents
Operating instructions • DINO 120TL • 120TLB CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT ................8 1.2. INTENDED USE OF THE WORK PLATFORM ..........8 TECHNICAL SPECIFICATIONS ................9 2.1. DIMENSION DRAWING .................. 10 2.1.1. 120TL/TLB ........................10 2.2. - Page 5 5.3. TRANSFERRING THE LIFT ................39 5.3.1. Preparing the lift for transport ..................39 5.3.2. Using the driving device ....................40 5.3.3. Towing the lift ....................... 42 5.3.4. Tying down ........................43 5.3.5. Lifting the device ......................43 5.4. LONG-TERM STORAGE ................. 44 IN CASE OF EMERGENCY ..................
- Page 6 Operating instructions • DINO 120TL • 120TLB B LAN K...
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Page 7: To The Operator
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual. -
Page 8: Overview Of The Unit
Operating instructions • DINO 120TL • 120TLB 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. This aerial work platform complies with the standard EN280 type 1. Moving the lift by means of the driving device or by towing is possible only when the lift is in the transport position. -
Page 9: Technical Specifications
The information is valid for the machine in standard configuration. Different installed equipment or optional accessories may affect the given data! Such changes are marked on the machine and on the fitted equipment. 105TL 120TL 120TLB Max. working height 10,5 m 12,0 m Max. -
Page 10: Dimension Drawing
Operating instructions • DINO 120TL • 120TLB 2.1. DIMENSION DRAWING 2.1.1. 120TL/TLB... -
Page 11: Reach Diagram
2.2. REACH DIAGRAM 2.2.1. 120TL/TLB 130 kg 286 lbs Mittakaava Tuote Liittyy Yleistoleranssit SFS-EN 22768-1 Piirt. HeKo 22.5.2024 Pintakäsittely Ulottumakaavio Suunn. D011117 Hyv. Massa DINO 120TL/TLB... -
Page 12: Example Of The Machine's Nameplate
Operating instructions • DINO 120TL • 120TLB 2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. -
Page 13: Example Of Eu Declaration Of Conformity
In designing the machine, the following harmonised standards have been applied: SFS-EN 280+A1:2015, SFS-EN ISO 13849-1:2015, SFS-EN 60204-1/A1:2009, SFS-EN-ISO 12100:2010 Santtu Siivola The person, who has compiled Chief Engineer the technical construction file: Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa 08.06.2017 ----------------------------------------- Santtu Siivola Chief Engineer... -
Page 14: Sample Of Inspection Protocol For The Access Platform
Operating instructions • DINO 120TL • 120TLB 2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC INFORMATION Manufacturer: Dinolift OY Place of manufacture: Finland Raikkolantie 145 Address: 32210 LOIMAA... - Page 15 INSPECTION POINTS (Y = meet standards N = do not meet standards not applicable) A. GENERAL REQUIREMENTS 1. Suitability for use D. ELECTRIC SYSTEM 2. Certificate of conformity 1. Electric system 3. User manual and storage 2. Electric appliances 4. Machine plate - inspection plate 3.
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Page 16: Safety
Operating instructions • DINO 120TL • 120TLB SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or even death. - Page 17 Charging lead-acid batteries emits dangerous chemicals. Make sure that the batteries are always charged in well-ventilated areas. Never charge a damaged batteries. Keep the machine away from possible sources of ignition. Hot work operations are strictly prohibited in the vicinity of batteries or fuel tanks. WORK AREA AND PREPARATIONS BEFORE LIFTING WORK When working in busy areas, the operating range of the lift must be clearly marked by using either warning lights or fencing.
- Page 18 Operating instructions • DINO 120TL • 120TLB LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or hand force, allowed for the lift. Never add load onto the platform while in the upper position.
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Page 19: Operating Conditions
OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited, if the temperature drops under -20 °C or the wind speed exceeds 12.5 m/s Wind speed ( m/s) Conditions on land... -
Page 20: Safety-Related Notifications
Operating instructions • DINO 120TL • 120TLB 3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. - Page 21 Risk of getting crushed Risk of getting crushed Risk of getting crushed Harmful exhaust gas - moving parts - moving parts - falling objects emissions Wind speed Risk of turning over Risk of falling Support force Smoking prohibited Keep safe distance Emergency descent Fixing point for the falling guard...
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Page 22: Safety Devices
Operating instructions • DINO 120TL • 120TLB 3.3. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the drawbar at the transport support. - Page 23 4. Indicator for the telescope chains (120TL-TLB) The extension and retraction chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope. DOUBLING CHAIN ~32 mm RETRACTION CHAINS EXTENSION CHAIN The levers at the top end of the outer boom indicates possible rupture of one of the load bearing chains for the telescope.
- Page 24 Operating instructions • DINO 120TL • 120TLB 5. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the...
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Page 25: Structure And Functions Of The Lift
STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. STRUCTURE OF THE ACCESS PLATFORM 4.1.1. 105TL Platform control panel Platform Levelling cylinder of the platform (slave) Boom extension 2... -
Page 26: 120Tl - 120Tlb
Operating instructions • DINO 120TL • 120TLB 4.1.2. 120TL - 120TLB Platform control panel Platform Boom extension 3 Levelling cylinder of the platform (slave) Boom extension 2 Chain indicators Boom extension 1 Drive controls Emergency Telescope cylinder lowering Boom support... -
Page 27: Functions Of The Work Platform
4.2. FUNCTIONS OF THE WORK PLATFORM Turn counter- clockwise Left Drive direction Turn clockwise Right Levelling the platform Lifting/lowering the boom Turning the boom... -
Page 28: Operating Controls For The Functions
Operating instructions • DINO 120TL • 120TLB 4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the lower control centre Mains switch (120TLB) Speed selector / activation switch for the movements Selector switch Ignition off Switch for turning of the boom system... -
Page 29: Operating Controls For The Outriggers
4.3.2. Operating controls for the outriggers Front outrigger, right Front outrigger, left Rear outrigger, left Rear outrigger, right Activation button for outrigger operation / motor start Spirit level Signal lights for the outrigger limit switches (optional) 4.3.3. Operating controls for driving Operating the right driving device roller Operating the left driving device roller... -
Page 30: Operating Controls In The Platform Control Centre
Operating instructions • DINO 120TL • 120TLB 4.3.4. Operating controls in the platform control centre Emergency stop Speed selector / activation switch for the movements Sound signal button Lever switch for levelling the platform TLB: Warning light for low battery charge... -
Page 31: Using The Lift
USING THE LIFT 5.1. STARTING UP The operator must inspect the worksite and carry out the daily start-up routines always: • at the beginning of each workday • before operating the lift at a new worksite • when the operator changes in the middle of a workday 5.1.1. -
Page 32: Positioning The Lift
Operating instructions • DINO 120TL • 120TLB 5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position Max. ground pressure Density Soil material P kg/cm² (N/cm²) -
Page 33: Operation
5.2. OPERATION 5.2.1. Starting up TL: Connect the mains cable to the power supply. The default power supply is is 230 VAC (-10%/ +6%), the frequency 50 Hz, and rating of the fuse 10A (the length of the connecting cable has some effect). Check the correct voltage and frequency from the name plate of the lift. -
Page 34: Supporting The Lift
Operating instructions • DINO 120TL • 120TLB NOTICE When the charger is connected to mains, the display immediately shows 100 % even if the batteries are not fully charged. You can check the state of charge of the batteries before charging. -
Page 35: Operating The Lift From The Lower Control Centre
WARNING Carry out all the daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse. All faults in safety devices or emergency lowering system must be repaired before operating the lift. -
Page 36: Operating The Lift From The Platform Control Centre
Operating instructions • DINO 120TL • 120TLB 5.2.5. Operating the lift from the platform control centre 1. Turn the selector switch to the position ”Platform control centre UCB”, and remove the key. The motor stops when UCB controls are selected. - Page 37 When moving the platform, remember the following • beware of high voltage power lines • do not touch open electric wires • do not throw objects from the platform • do not damage the lift • do not damage other devices DANGER It is strictly prohibited to take additional load in the upper position.
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Page 38: Special Instructions For Winter Use
Operating instructions • DINO 120TL • 120TLB 5.2.6. Special instructions for winter use The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure: 1. -
Page 39: Transferring The Lift
5.3. TRANSFERRING THE LIFT The lift can be transfered by towing or using its own driving device. The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation. 5.3.1. Preparing the lift for transport During transfer, the lift must always be in the transport position. -
Page 40: Using The Driving Device
Operating instructions • DINO 120TL • 120TLB 5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, always try to position yourself higher than the machine. - Page 41 NOTICE Be careful not to damage the jockey wheel tube by extending it too much. When moving the lift using the driving device, a suitable length for the jockey wheel's stem is when the gap between the lower surface of the drawbar/brake rod and the wheel is 1-3 cm.
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Page 42: Towing The Lift
Operating instructions • DINO 120TL • 120TLB 5.3.3. Towing the lift Always ensure before towing: • transport position of the outriggers • condition and pressure of the tyres The correct pressure ratings are marked on the tyres. • that there is no load on the platform and all covers are closed and locked. -
Page 43: Tying Down
5.3.4. Tying down If the lift is transported by other means than towing, it must be tied down at the marked points for the transport. The tying points are symmetrically located on either side of the lift. max 60º max 60º CAUTION Risk of falling! Tie down the lift to the vehicle for the transport. -
Page 44: Long-Term Storage
Operating instructions • DINO 120TL • 120TLB 5.4. LONG-TERM STORAGE Clean the machine carefully, lubricate it and apply protective grease to it before putting it into storage for a longer period of time (see point “Lubrication plan”). Repeat the cleaning and lubrication procedures when you resume the operation. -
Page 45: In Case Of Emergency
IN CASE OF EMERGENCY 6.1. WHEN AT RISK OF LOSING STABILITY Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift. -
Page 46: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational
Operating instructions • DINO 120TL • 120TLB A+B+C A+B+D The emergency descent system can only be operated from the ground. If you are on the platform, call for help to operate the system. NOTE Start by retracting the telescope completely, after that, lower the boom and turn the boom system. -
Page 47: Instructions For Fault-Finding
INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start if any of the movements is activated. Switch on the main switch located in LCB control Main switch has been turned off. centre. The correct operating location has not been Select the correct operating location using the key selected. - Page 48 Operating instructions • DINO 120TL • 120TLB 5. Wheel brakes overheat. Parking brake is not completely released. Release the parking brake completely. 6. Ball-coupling is not locked. Inner parts of the ball-coupling are dirty. Clean and lubricate. Make sure that the towing ball of the towing vehicle is the right size for the lift’s tow hitch.
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Page 49: Maintenance Schedule
MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions 6 months / 400 Maintenance Competent person who is familiar with the lift hours* instructions Annually / 800 Skilled technician who is well familiar with the... - Page 50 Operating instructions • DINO 120TL • 120TLB Maintenance item Notes Chassis ○ ○ ○ ● Structure ○ ○ ○ ● Drawbar ○ Transport support Outriggers ○ ○ ○ ● Structure ○ Foot plates ○/▲ ○/▲ ○/▲ Joints Mobilgrease XHP 222 ○...
- Page 51 ○ Swing limiter Tow ball coupling and overrun brake ○/▲ Ball coupling Würth HHS Grease ○ Locking mechanism ○ Attachment ○/▲ Overrun Mobilgrease XHP 222 ○ Clearance ● Operation ○ ○ Operation of brakes ○/▲ ○/▲ Brake rod and cables Würth HHS Grease 3-4 mm, 135 mm, ●/▲...
- Page 52 Operating instructions • DINO 120TL • 120TLB ○ ○ ○ ○ Instruction manuals Test loading ▲ Loading ● Check structures ○ ▲ Corrosion protection ▲ Movement speed adjustment ▲ Special inspection...
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Page 53: Schedule For Inspections Required By The Authorities
8.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. A pre-use inspection must be done before taking the platform to use for the first time and before first start-up after major repairs and alterations. -
Page 54: Lubrication Plan
Operating instructions • DINO 120TL • 120TLB 8.2. LUBRICATION PLAN... -
Page 55: Routine Maintenance During Operation
ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions. -
Page 56: Instructions For Daily Maintenance And Inspections
Operating instructions • DINO 120TL • 120TLB 9.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 9.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. -
Page 57: Check The Operation Of The Safety Limit Switches
9.1.6. Check the operation of the safety limit switches Test the operation of the safety limit switches that prevent the movements of the boom and the outriggers as follows: 1. The lift is in the transport position with the outriggers in the upper position, and the driving device connected. - Page 58 Operating instructions • DINO 120TL • 120TLB B L ANK...
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Page 60: Change Of Owner
Operating instructions • DINO 120TL • 120TLB CHANGE OF OWNER For the owner of the lift: If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com... - Page 61 NOTES...
- Page 62 Operating instructions • DINO 120TL • 120TLB NOTES...
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