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Dinolift 160XT Operation And Installation

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OPERAT I N G I N ST RU CT I ON S
DI N O
Manufacturer:
Raikkolantie 145
FI-32210 LOIMAA
Tel. +358 20 1772 400
info@dinolift.com
www.dinolift.com
1 6 0 X T
®
1 8 0 X T
2 1 0 X T
Dealer:
Courtesy of Crane.Market

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Summary of Contents for Dinolift 160XT

  • Page 1 OPERAT I N G I N ST RU CT I ON S 1 6 0 X T DI N O ® 1 8 0 X T 2 1 0 X T Manufacturer: Dealer: Raikkolantie 145 FI-32210 LOIMAA Tel. +358 20 1772 400 info@dinolift.com www.dinolift.com Courtesy of Crane.Market...
  • Page 2 160XT 180XT 210XT Courtesy of Crane.Market...
  • Page 3 160XT 180XT 210XT TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 160XT 16931,17008 -> 180XT 19029,19034 -> 210XT 3265 -> Courtesy of Crane.Market...

  • Page 4: Table Of Contents

    210XT TABLE OF CONTENTS     EU DECLARATION OF CONFORMITY ..............6     REACH DIAGRAM ..................... 7     160XT ........................7     180XT ........................8     210XT ........................9     DIMENSION DRAWING ................... 10  ...
  • Page 5 160XT 180XT 210XT     19.6 WHEEL BRAKES AND BEARINGS ..............56     19.7 LEVELLING SYSTEM OF THE PLATFORM ............. 58     19.8 REGULAR SERVICE..................59     19.8.1 TESTING THE LOAD LIMIT SWITCHES RK4 AND RK5 ......66  ...

  • Page 6: Eu Declaration Of Conformity

    Dinolift Oy Raikkolantie 145 FI-32210 Loimaa, FINLAND which has authorised the Chief Engineer Mr. Seppo Kopu, Dinolift Oy, Raikkolantie 145, 32210 Loimaa, FINLAND, to draw up the Technical Construction File, declares that DINO 160XT Aerial Work Platform no YGC D160XT X X XXXXX...

  • Page 7: Reach Diagram

    160XT 180XT 210XT 2 REACH DIAGRAM 2.1 160XT Courtesy of Crane.Market...
  • Page 8 160XT 180XT 210XT 2.2 180XT Courtesy of Crane.Market...
  • Page 9 160XT 180XT 210XT 2.3 210XT Courtesy of Crane.Market...

  • Page 10: Dimension Drawing

    160XT 180XT 210XT 3 DIMENSION DRAWING 3.1 160XT Courtesy of Crane.Market...
  • Page 11 160XT 180XT 210XT 3.2 180XT Courtesy of Crane.Market...
  • Page 12 160XT 180XT 210XT 3.3 210XT Courtesy of Crane.Market...

  • Page 13: Technical Specification

    160XT 180XT 210XT 4 TECHNICAL SPECIFICATION 160XT 180XT 210XT Max. working height 16.0 m 18.0 m 21.0 m Max. platform height 14.0 m 16.0 m 19.0 m Max. outreach 9.1 m 10.9 m 11.7 m Boom rotation continuous Platform rotation 90°...

  • Page 14: General Description Of The Machine

    160XT 180XT 210XT 4.1 General description of the machine The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on this page. Turning Left drive direction Counter-clockwise (to the left) Platform Turning...

  • Page 15: Escription Of The Machines Intended Use

    160XT 180XT 210XT 4.2 Description of the machine’s intended use The intended use of the Aerial Work Platform is exclusively limited to transferring people and tools and acting as a work platform within its permissible load-bearing capacity and reach (refer to the table “Technical Specifications”...

  • Page 16: General Safety Regulations

    160XT 180XT 210XT 5 GENERAL SAFETY REGULATIONS Make yourself familiar with these operating instructions before using the lift! Keep these operating instructions in the place reserved for them. Make sure that all users of the lift are familiar with these instructions.
  • Page 17 160XT 180XT 210XT Use the safety harness Connecting points for the safety harness. 1 person/lug Do not use ladders, steps or other similar equipment on the platform. Never throw any objects from the platform. The lift must not be used for transferring goods or persons between different floors or working levels.
  • Page 18 160XT 180XT 210XT Beware of the live aerial power lines in the area – observe the minimum safety distances: Voltage Min. distance below Min. distance at the side 100 – 400 V hanging spiral cable 100 – 400 V open-wire cable...

  • Page 19: Instructions For Safe Operation

    160XT 180XT 210XT 5.1 Instructions for safe operation Use a safety harness while on the platform. Use hearing protectors when operating the power unit. Sound pressure level at the lower control unit 92 dB. Never add load onto the platform while in the upper position.

  • Page 20: Inspections

    160XT 180XT 210XT 6 INSPECTIONS A thorough inspection of the lift must be carried out at least once every twelve (12) months. The inspection shall be carried out by a technically trained person who is familiar with the operation and structure of the lift.

  • Page 21: Worksite Inspection

    160XT 180XT 210XT 7 WORKSITE INSPECTION 1. General information Is the lift suited for the intended job? Is the performance of the lift sufficient for the job? (reach, loadability etc.) Is the position of the lift safe? Is the lighting on the worksite sufficient? 2.

  • Page 22: Operation Of The Safety Devices

    160XT 180XT 210XT 8 OPERATION OF THE SAFETY DEVICES 1. Support outriggers (Fig. A) The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support.
  • Page 23 160XT 180XT 210XT Courtesy of Crane.Market...

  • Page 24: Operating Controls In The Chassis Control Centre

    160XT 180XT 210XT 9 OPERATING CONTROLS IN THE CHASSIS CONTROL CENTRE 1. Selector switch 0 - switched off 1 - outrigger circuit and hydraulic drive 2 - controlling the boom from the platform centre 3 - controlling the boom from the chassis centre 2.

  • Page 25: Operating Controls Of Drive System

    160XT 180XT 210XT 9.1 OPERATING CONTROLS OF DRIVE SYSTEM 28A. Forward - backward 28A + 28L drive to the left 28A + 28R drive to the right 9.2 OPERATING CONTROLS OF OUTRIGGERS 1. Rear outrigger, right 2. Rear outrigger, left 3.

  • Page 26: Operating Controls In Platform Control Centre

    160XT 180XT 210XT 9.3 OPERATING CONTROLS IN PLATFORM CONTROL CENTRE Close the cover of the chassis control centre before operating the controls on the platform. The cover must not be locked while the lift is in operation. 17. Control lever. The functions to be controlled are selected using the "dead-man- buttons"...
  • Page 27 160XT 180XT 210XT Fig. 2: Operating controls on the platform 18. Signal lights green inside the allowed outreach range at the border of the allowed outreach range 20. Starting the emergency descent system 21. Retracting the telescope 22. Emergency stop...

  • Page 28: Measures To Be Taken In The Case Of Emergency/If The Lift Is At Risk Of Losing Its Stability

    160XT 180XT 210XT 10 MEASURES TO BE TAKEN IN THE CASE OF EMERGENCY/IF THE LIFT IS AT RISK OF LOSING ITS STABILITY Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support.
  • Page 29 160XT 180XT 210XT 3. Find out the reason why the energy supply was interrupted. IN CASE OF MALFUNCTION, WHEN EVEN THE EMERGENCY DESCENT SYSTEM IS NOT OPERATIONAL 1. If the emergency descent system does not operate, try to warn other personnel...

  • Page 30: Starting The Use

    160XT 180XT 210XT 11 STARTING THE USE 2. Ground stability make sure that the ground is even and hard enough to support the lift in a steady level position Soil material Density Max. ground pressure kg/cm² Gravel High density Medium density...
  • Page 31 160XT 180XT 210XT 4. Connecting the power supply to the lift A. POWERED BY AC-SUPPLY While the mains voltage is plugged in, the operating voltage of 12 VDC is supplied by a power source. connect the mains cable to the power supply turn on the main switch (Fig.
  • Page 32 160XT 180XT 210XT 7. Start the engine by depressing the button 2 (green) The electric timer of the lift automatically disconnects the supply voltage (12 VDC) in about 1 hour after the electric motor or the combustion engine has been turned off.

  • Page 33: Operating The Lift From The Chassis Control Centre

    160XT 180XT 210XT 11.1 OPERATING THE LIFT FROM THE CHASSIS CONTROL CENTRE 11. turn the selector switch (1) to position 3 now you can operate the boom with the levers 7, 8, 9, 33 and the platform with the lever 32 from the chassis control centre...
  • Page 34 160XT 180XT 210XT 6. If you have levelled the chassis of the lift ON A GRADIENT, turn the boom around carefully in the lower position to make sure that the boom does not bang against the support outriggers. 7. turn the boom to the side so, that you can lower it 8.

  • Page 35: Operating The Lift From The Platform Control Centre

    160XT 180XT 210XT 11.2 OPERATING THE LIFT FROM THE PLATFORM CONTROL CENTRE 12. Turn the selector switch (1) to position 2 and take away the key Do not lock the protective cover of the chassis control centre with the key.
  • Page 36 160XT 180XT 210XT 13. Test the operation of the overload limit switch RK4 - put a load on the platform as shown in the picture below - drive the boom to a horizontal position - extend the telescope When the movement stops, the red overload light (18) shall be illuminated.
  • Page 37 160XT 180XT 210XT The platform movements can be operated with continually adjustable speed from the platform control centre (not from the chassis control centre). Only one movement can be operated at a time. If several control levers are operated simultaneously, only the movement with the least resistance will operate.
  • Page 38 160XT 180XT 210XT Courtesy of Crane.Market...
  • Page 39 160XT 180XT 210XT 20. When moving the platform, remember the following beware of high voltage power lines do not exceed the max. allowed lateral force (400N) do not touch open electric wires do not throw objects from the platform do not damage the lift...
  • Page 40 160XT 180XT 210XT 22. Adjusting the position of the platform From the chassis control centre (LCB) The position of the platform may be adjusted from the chassis control centre in the following way: turn the selector switch (1) to position 3 select the direction for the correction movement using the control lever (32) Courtesy of Crane.Market...
  • Page 41 160XT 180XT 210XT From the platform (UCB): The position of the platform may be adjusted from the platform control centre in the following way: turn the selector switch (1) to position 2 press the selector button (35) for levelling of the platform select the direction for the correction movement using the control lever (36) Courtesy of Crane.Market...

  • Page 42: Emergency Descent System

    160XT 180XT 210XT 12 EMERGENCY DESCENT SYSTEM As a precaution against possible power failure, the lift is equipped with a battery operated emergency descent system. The system comprises 12 V, 44 Ah recharger hydraulic unit 12 VDC Servicing the battery...

  • Page 43: Driving Device

    160XT 180XT 210XT 13 DRIVING DEVICE The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. 1. Do not drive downhill with the driving device, if the inclination of the surface is more than 5 per cent, i.e., more than 1/20 (corresponding to...

  • Page 44: Driving Device

    160XT 180XT 210XT 14 DRIVING DEVICE The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. start the power unit, and adjust its running speed to ¾ of the maximum (combustion engine) The running speed of the power unit affects the driving speed.
  • Page 45 160XT 180XT 210XT release the parking brake drive the unit using the pushbuttons forward/backward to the left 28A + 28L to the right 28A + 28R do not drive the jockey wheel into obstacles or potholes If one of the wheels bumps into an obstacle, the lift may turn abruptly.

  • Page 46: Special Instructions For Winter Use

    160XT 180XT 210XT When moving the lift using the driving device, a suitable length for the jockey wheel's stem can be achieved by adjusting the gap between the lower surface of the tow- bar/brake rod and the wheel to 1-3 cm. Then the wheel may turn freely.

  • Page 47: Measures To Be Taken At The End Of The Working Day

    160XT 180XT 210XT 16 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY 1. Retract the telescopic boom fully. 2. Check that the platform is perpendicular to the boom. 3. Lower the boom/platform onto the support on the tow-bar.

  • Page 48: Preparing The Lift For Transport

    160XT 180XT 210XT 17 PREPARING THE LIFT FOR TRANSPORT 1. Retract the telescopic boom fully. 2. Check that the platform is perpendicular to the boom. 3. Lower the boom/platform onto the support on the tow-bar. - the limit switch on the transport support prevents operation of the support outriggers if the platform is not down 4.

  • Page 49: Connecting To The Towing Vehicle

    160XT 180XT 210XT 18 CONNECTING TO THE TOWING VEHICLE Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 50: Instructions For Service And Maintenance

    2,500 kg, by slinging it at the four lugs (see picture) Be careful not to damage the device during the lifting operation. 160XT = 185 mm 180XT = 230 mm 210XT = 250 mm...

  • Page 51: Service And Inspection Instructions

    (160XT = 270 kg/180XT = 120 kg/210XT = 80 kg) onto the platform and drive the boom to a horizontal position After this, extend the telescope until the red signal light lights up and the movement stops.

  • Page 52: Lubrication Plan

    160XT 180XT 210XT 19.3 LUBRICATION PLAN Courtesy of Crane.Market...

  • Page 53: Long-Term Storage

    160XT 180XT 210XT EVERY 50 HOURS 1. Bearings of the overload protection device (safety device) 2. Bearings of the outrigger cylinders 3. Bearings of the outriggers 4. Bearings of the outriggers' foot plates 5. Bearings of the boom and the articulated arms 6.
  • Page 54 160XT 180XT 210XT Courtesy of Crane.Market...

  • Page 55: Load Holding And Load Regulation Valves

    160XT 180XT 210XT 19.5 LOAD HOLDING AND LOAD REGULATION VALVES Checking the operation 1. To check the load holding valves of the outrigger cylinders for tightness, measure the height of the chassis from the floor separately at each outrigger, and observe the height in a few minute's time.

  • Page 56: Wheel Brakes And Bearings

    160XT 180XT 210XT 19.6 WHEEL BRAKES AND BEARINGS Adjusting the brakes Support the lift by raising its wheels off the ground. Make sure that the wheels can rotate freely. The brake rods must be slack (with the handbrake released). Check the attachment of the brake rods.
  • Page 57 160XT 180XT 210XT Adjust the braking force with the nuts, keeping the brake balancer perpendicular to the tow-bar, so that both wheels will brake. ADJUSTMENT NUTS PERPENDICULAR If you tighten the brake system too much, the brakes will overheat during transportation, and the the driving device will require more force.

  • Page 58: Levelling System Of The Platform

    160XT 180XT 210XT 19.7 LEVELLING SYSTEM OF THE PLATFORM The platform is levelled by means of a so-called slave cylinder system: the slave cylinder under the platform is controlled by a master cylinder the platform stays in level position only if the valves in the system are tight...

  • Page 59: Regular Service

    160XT 180XT 210XT 19.8 REGULAR SERVICE The lift shall be serviced regularly at intervals of 11-12 month. Under demanding conditions where moist, corrosive substances or corrosive climate may speed up the deterioration of the structure and induce malfunctions, the inspection must be performed more often and the influence of corrosion and malfunctions must be reduced by using appropriate protective means.
  • Page 60 160XT 180XT 210XT 2. Change the hydraulic oil and replace the filter (protect your skin against the hydraulic oil) remove the plug and drain the oil tank with the lift's all cylinders fully retracted clean and rinse the oil tank with suitable agent...
  • Page 61 4. Inspect the joints of the support outrigger lower the outriggers slightly swing the outriggers back and forth in the horizontal plane and check the joints for play 160XT and 180XT 210XT check the operation and condition of the limit switch mechanisms on the outriggers replace any worn out parts lubricate the joints (see point “Lubrication plan”)
  • Page 62 160XT 180XT 210XT 6. Inspect the boom and the frame with the telescope extended, inspect the platform, its attachment and the boom inspect the joints of the boom and the play of the sliding pads – readjust if necessary. Lubricate the sliding surfaces...
  • Page 63 160XT 180XT 210XT lubricate the bearings of the boom and outrigger joints 7. Check the overrun attachment of the overrun clearance condition of the towball-coupling condition of the locking device check that the overrun brake mechanism moves freely 8. Inspecting the axle and the suspension...
  • Page 64 160XT 180XT 210XT 10. Operation of the safety devices from the chassis control centre lift the platform slightly up from the transport position the outriggers must not operate in any position of the selector switch lift the boom and test the following: 1.
  • Page 65 180XT 210XT put a load onto the platform as shown in the picture 100 mm 160XT = 270 kg 180XT = 120 kg 210XT = 80 kg lift the boom and extend the telescope The movement stops as soon as the red outreach limit signal light lights up (at max.

  • Page 66: Testing The Load Limit Switches Rk4 And Rk5

    Put a carefully weighed load onto the platform as shown in the picture. Place it at a distance of 100 mm from the rear edge of the platform. 100 mm 160XT = 270 kg 180XT = 120 kg 210XT = 80 kg Drive the boom to a horizontal position from the chassis control centre.
  • Page 67 Extend the telescope until it stops. Do not correct the position of the platform. Measure the length of the projecting part of the telescope extension (L). 160XT: L = 2,000 mm ±50 mm 180XT: L = 2,450 mm ±50 mm 210XT: L = 3,100 mm ±50 mm...
  • Page 68 (L) 160XT: L = 2,250 mm ±50 mm The measure must be: 180XT: L = 2,900 mm ±50 mm 210XT: L = 3,600 mm ±50 mm...
  • Page 69 160XT 180XT 210XT 11. Measuring the pressure connect the pressure gauge to the measuring point (inlet MP) max. pressure of oil at the operating temperature (40-60 °C) is 20-21,5 MPa (205-215 bar) the turning pressure is 5.5-7,0 MPa (55-70 bar) if you have to readjust the pressure, secure the new setting with a seal Courtesy of Crane.Market...
  • Page 70 160XT 180XT 210XT 12. Check the operating controls on the platform check the overall condition of the electric appliances inside the box and spray with moisture repellent, if necessary check the cables and the tightness of the cable clamps test the sound signal, the emergency stop and the emergency descent...
  • Page 71 Wheel bolts: put the wheels in place and tighten the wheel bolts 160XT = 90 Nm Remember to re-check the tightness of the wheel 180XT and 210XT = 325 Nm bolts after a drive of about 100 km.

  • Page 72: Inspection Instructions

    160XT 180XT 210XT 20 INSPECTION INSTRUCTIONS All lifting equipment and lifting gear must be inspected in accordance with the national regulations before using them at a construction site. Keep a journal of any notable shortcomings and defects observed and advise the foreman of them.

  • Page 73: Daily Inspection (Start-Up Inspection)

    160XT 180XT 210XT 20.2 DAILY INSPECTION (START-UP INSPECTION) To be always performed at a new worksite and in the beginning of every work day. The user of the lift shall performed this inspection. During inspection, attention shall be paid to the following issues: establishing the load-bearing capacity of the ground at the lifting site (see the indicative table “Maximum permissible ground pressure for different soil materials”)

  • Page 74: Monthly Inspection (Maintenance Inspection)

    160XT 180XT 210XT 20.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION) This inspection shall be performed by a person who is well familiar with the lift. Task list for the inspection: perform the daily inspection measures check the attachment points of the boom and the platform...

  • Page 75: Annual Inspection (Regular Inspection)

    160XT 180XT 210XT 20.4 ANNUAL INSPECTION (REGULAR INSPECTION) The inspection shall be performed by a skilled technician or an expert inspection body with documented evidence of competence (see point “Periodic inspection”). During inspection, special attention shall be paid to the the steel structures, the safety devices and the operating system.
  • Page 76 160XT 180XT 210XT manually operated directional valves check that the valves of the support outriggers and the driving device operate properly and no movement occurs when the spools are in the neutral position electro-hydraulic rotary adaptor check the adaptor for tightness...
  • Page 77 160XT 180XT 210XT Check the condition of the gas springs check the condition of the master and slave cylinder bearings and pins as well as the locking of the pins check the condition of the boom's joint check the bearing and the pin of the boom joint and the locking of the pin...

  • Page 78: Extraordinary Inspection

    160XT 180XT 210XT inspect the turning device general condition check the play and attachment of the angular gear check the condition of the gear ring check the play of the turning gear check the tightening torque of the turning bearing´s attachment screws...

  • Page 79: Test Loading Instructions For Regular Inspection

    Establish the standing stability in this situation by turning the lift round over 360°. Test load (II): 9. Carry out the same procedure with load (II) on 160XT and 180XT = 270 kg the platform. 210 XT = 80 kg 10.

  • Page 80: Fault Finding

    160XT 180XT 210XT FAULT FINDING FAULT REMEDY 1. Electric motor does not start from the start button, although the selector switch is in position 1, 2 or 3 The emergency stop button has jammed in Pull up the button and re-start the motor the lower position.
  • Page 81 160XT 180XT 210XT FAULT REMEDY 3. Outriggers do not move Boom is not resting on the transport support. Drive the boom onto the transport support. The selector switch is in the wrong position. Turn the selector switch to position 1.
  • Page 82 160XT 180XT 210XT FAULT REMEDY 7. Boom drifts slowly downward The “lock valve”, i.e. the pressure activated Remove and clean the valve. check valve, is leaking. Check the condition of the o-rings. Install the valve carefully – the correct tightening torque is 60 Nm.
  • Page 83 160XT 180XT 210XT FAULT REMEDY 11. Telescopic movement does not operate Refer to item 4. Ensure that the solenoid valve for the telescope is not stuck in the centre (open) position. 12. Telescopic movement retracts slowly Load regulation valve is leaking.
  • Page 84 160XT 180XT 210XT FAULT REMEDY 16. Outrigger does not stay in the support position (see illustration) Load regulation valve on the bottom side is For remedy, refer to item 5 (lock valve). leaking. Tightening torque 55 Nm. 17. Outrigger does not stay in the transport position (see illustration) Load regulation valve on the rod side is Measures as above.
  • Page 85 160XT 180XT 210XT FAULT REMEDY 19. Too low braking force Too much play in the brake system. Adjust the brakes. Brake linings not yet run-in. Pull the parking brake lever slightly and drive 2-3 kilometres. Brake-shoes "glazed", dirty or oil on the Replace the brake-shoe sets.
  • Page 86 160XT 180XT 210XT FAULT REMEDY 24. Wheel brakes overheat Brake system wrongly adjusted. Adjust the brake system. Wheel brake dirty. Clean the wheel brake. Overrun brake – the transmission rod of the Dismantle, clean and lubricate the overrun jams. transmission rod.

  • Page 87: General Information Of Hydraulics

    160XT 180XT 210XT 22 GENERAL INFORMATION OF HYDRAULICS Activation of any of the movements requires that three electric valves be in operation simultaneously. The retraction of the telescope is an exception, as it requires simultaneous operation of two valves only. The valves are: the flow regulation valve (PR), the selection valve boom/chassis (1B) and the control valve for the movement in question.

  • Page 88: Electric Components

    160XT 180XT 210XT 23 ELECTRIC COMPONENTS 23.1 CHASSIS CONTROL CENTRE (LCB), RELAYS START CONTACTOR (M1) FOR THE ENGINE Control circuit fuse F2 10A. AUXILIARY RELAY FOR THE EMERGENCY STOP BUTTON Switches off the mains supply (230VAC). Control circuit fuse F2 10A.
  • Page 89 160XT 180XT 210XT control centre). K15: LEVELLING THE PLATFORM Levelling the platform backward Control circuit fuse F9 1,6A (Platform control centre) and F4 10A (Chassis control centre). K16: LEVELLING THE PLATFORM Levelling the platform forward Control circuit fuse F9 1,6A (Platform control centre) and F4 10A (Chassis control centre).
  • Page 90 160XT 180XT 210XT K23: CHANGE-OVER RELAY ON THE CHASSIS Controls the solenoid valve for selecting on the chassis. Fuse F2 10A. CENTRE POSITION ACTIVATION OF THE JOYSTICK K24: Depressing the dead-man-switch DMK switches off the control voltage from the spool of the relay K17, which would otherwise disconnect the control voltage of the micro-switches on the joystick.
  • Page 91 160XT 180XT 210XT are switched over to the joystick movements in the X-direction. When the relay is not active, the joystick movements in the X-direction control turning of the boom to the left and right. K391: CHANGE-OVER RELAY FOR OPTIONAL FUNCTIONS When the relay is active the in-out movements of the telescope are switched over to the joystick movements in the Y-direction.
  • Page 92 160XT 180XT 210XT The safety relay will trip if one of the emergency stop buttons either on the upper or on the lower control centre is depressed or the chain limit switch is activated. Courtesy of Crane.Market...

  • Page 93: Chassis Control Centre (Lcb), Switches

    160XT 180XT 210XT 23.2 CHASSIS CONTROL CENTRE (LCB), SWITCHES LOCKING EMERGENCY STOP SWITCH Stops all the other functions except the emergency descent and the sound signal, which remain operational. START SWITCH Controls the contactor of the electric motor and start solenoid of the combustion engine if the combustion engine is used.

  • Page 94: Chassis Control Centre (Lcb), Other Items

    160XT 180XT 210XT 23.4 CHASSIS CONTROL CENTRE (LCB), OTHER ITEMS 1.6A FUSE FOR ACTIVATION CIRCUIT OF THE TIMER CARD 10A CONTROL FUSE FOR START CIRCUIT AND MONITORING CIRCUIT OF THE OUTREACH 10A CONTROL FUSE FOR THE DRIVING DEVICE 5A FUSE FOR CONTROL LEVERS AND JOYSTICK IN THE CHASSIS AND PLATFORM CONTROL CENTRES 1.6A CONTROL FUSE FOR THE DRIVING DEVICE...

  • Page 95: Platform Control Centre (Ucb), Relays

    160XT 180XT 210XT TR9: ADJUSTABLE RESISTOR Adjustable resistor for the levelling speed of the platform. TR10: ADJUSTABLE RESISTOR Adjustable resistor for lowering speed of the boom. ADJUSTABLE RESISTOR TR11: Adjustable resistor for the movement speed when operating from the chassis centre.
  • Page 96 160XT 180XT 210XT Disconnects the control voltage from the control contactor of the electric motor and the stop relay of the combustion engine. START SWITCH Controls the contactor of the electric motor and start solenoid of the combustion engine if the combustion engine is used.

  • Page 97: Platform Control Centre (Ucb), Other Items

    160XT 180XT 210XT 23.7 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS GREEN LED SIGNAL LIGHT The platform inside the operating range. RED LED SIGNAL LIGHT The platform at the border of the operating range. F10: AUTOMATIC FUSE FOR TURNING OF THE PLATFORM 4A JOYSTICK FUSE 1.6A...

  • Page 98: Limit Switches

    160XT 180XT 210XT 23.8 LIMIT SWITCHES RK3: LIMIT SWITCH ON THE BOOM SUPPORT Prevents the operation of the outriggers and the driving device if the boom is not resting on the support in the transport position. Controls the relay K30.

  • Page 99: Control Centre For The Driving Device (Dcb)

    160XT 180XT 210XT 23.9 CONTROL CENTRE FOR THE DRIVING DEVICE (DCB) S24: DRIVING STRAIGHT FORWARD AND BACKWARD Non-locking lever switch. S25: TURNING TO THE LEFT Non-locking pushbutton. S26: TURNING TO THE RIGHT Non-locking pushbutton. 23.10 OTHER MARKINGS BATTERY 12VDC 44AH...

  • Page 100: Adjustment Of The Movement Speeds

    160XT 180XT 210XT 25 ADJUSTMENT OF THE MOVEMENT SPEEDS 1. Measuring devices required for the adjustment: ‐ volt-ohm-milliammeter with possibility to measure direct current (A) ‐ screwdriver with narrow tip for adjusting the trimmer Disconnect the conductor 523 from the connector K25B.22 on the cover of the...
  • Page 101 160XT 180XT 210XT CONTROL CARD SCREWS 1. Maximum current I 2. Minimum current I 3. Frequency adjustment 4. Intensity of frequency 5. Ascending ramp 6. Descending ramp 6. Adjustment of the frequency (the lift in the boom-mode, the power unit is not...
  • Page 102 160XT 180XT 210XT 12. The movement speeds are adjusted using the adjustable resistors on the circuit card in the main control centre. The speed of the following movements can be adjusted: - TR9 = levelling the platform - TR10 = the speed of the movements...

  • Page 103: Electric Diagram

    160XT 180XT 210XT 26 ELECTRIC DIAGRAM Courtesy of Crane.Market...
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  • Page 123: Hydraulic Diagram

    160XT 180XT 210XT 27 HYDRAULIC DIAGRAM 27.1 Standard machine Courtesy of Crane.Market...

  • Page 124: Automatic Levelling (Option)

    160XT 180XT 210XT 27.2 Automatic levelling (option) Courtesy of Crane.Market...
  • Page 125 160XT 180XT 210XT Notes Courtesy of Crane.Market...

  • Page 126: Sample Of Inspection Protocol For The Access Platform

    160XT 180XT 210XT 27.2.1 Sample of inspection protocol for the access platform Courtesy of Crane.Market...
  • Page 127 160XT 180XT 210XT Courtesy of Crane.Market...

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