Dinolift DINO 190XTE Operating Instructions Manual
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Dinolift DINO 190XTE Operating Instructions Manual

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OPERATING
INSTRUCTIONS
DINO 190XTE
Manufacturer:
Dealer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. + 358 20 1772 400
info@dinolift.com
www.dinolift.com

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  • Page 1 OPERATING INSTRUCTIONS DINO 190XTE Manufacturer: Dealer: Dinolift Oy Raikkolantie 145 FI-32210 LOIMAA Tel. + 358 20 1772 400 info@dinolift.com www.dinolift.com...
  • Page 2 Operating instructions • DINO 190XTE...
  • Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 190XTE 50001 ->...

  • Page 4: Table Of Contents

    Operating instructions • DINO 190XTE CONTENTS 1.1. TO THE OPERATOR ................... 7 1.1. OVERVIEW OF THE UNIT .................. 8 1.1. INTENDED USE OF THE WORK PLATFORM ........... 8 TECHNICAL SPECIFICATIONS ................. 9 1.1. DIMENSION DRAWING ..................10 1.2. REACH DIAGRAM .................... 11 1.3.
  • Page 5 4.6. TRANSFERRING THE LIFT ................46 4.6.1. Preparing the lift for transport ..................46 4.6.2. Using the driving device ....................47 4.6.3. Towing the lift ....................... 49 4.6.4. Lifting the device ......................50 4.7. LONG-TERM STORAGE .................. 51 4.8. IN CASE OF EMERGENCY ................52 4.8.1.
  • Page 6 Operating instructions • DINO 190XTE BLANK...

  • Page 7: To The Operator

    Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual.

  • Page 8: Overview Of The Unit

    Operating instructions • DINO 190XTE 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. It is an aerial work platform, which complies with the EN280 type 1, where travelling is only allowed with the platform in transport configuration.

  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS 190XTE Max. working height 18,4 m Max. platform height 16,4 m Max. outreach 9,3 m / 120 kg Boom rotation continuous Platform rotation 180° Turn area refer to the reach diagram Support width 3,90/4,30 m Transport width 1,95 m Transport length 7,48 m Transport height...

  • Page 10: Dimension Drawing

    Operating instructions • DINO 190XTE 1.1. DIMENSION DRAWING...

  • Page 11: Reach Diagram

    REACH DIAGRAM 120 kg 265 lbs 250 kg 551 lbs 11 12 Piirr.nro Nimitys Muoto / Malli Materiaali Yleistoleranssit Tuote Liittyy Mittakaava 1:100 Dino 190XTE SFS-EN 22768-1 06.05.15/PK Piirt. Ent. Uusi ULOTTUMAKAAVIO RK4 Suunn. Rev. 4CB9245 Hyv. Massa DINO 190XTE...

  • Page 12: Example Of The Machine's Nameplate

    Operating instructions • DINO 190XTE 1.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. DINO Type...

  • Page 13: Example Of Eu Declaration Of Conformity

    Following harmonized standards have been applied in designing the machine: SFS-EN 280:2013; SFS-EN 60204-1/A1; SFS-EN-ISO 12100 Person authorized to draw up the Technical File: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa 22.04.2015 ----------------------------------------- Antti Tuura...

  • Page 14: Sample Of Inspection Protocol For The Access Platform

    Operating instructions • DINO 190XTE 1.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: www.dinolift.com START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC KNOWLEDGE Manufacturer: Dinolift OY Place of manufacture: Finland Address: Raikkolantie 145 32210 LOIMAA...
  • Page 15 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.

  • Page 16: Safety

    Operating instructions • DINO 190XTE SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or WARNING even death.
  • Page 17 TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
  • Page 18 Operating instructions • DINO 190XTE LIFTING AND WORKING ON THE PLATFORM Before operating, always ensure that the safety devices and the emergency descent system are in working order. Never use a lift alone. Make sure that there is always someone on the ground, who can call for help in case of an emergency.
  • Page 19 LIFTING LOADS In addition to using the lift itself, the user must be trained in the selection and attachment of the lifting gear, as well as carrying out the lifting operations. Local regulations and general lifting instructions must be followed during the lifting operations.
  • Page 20 Operating instructions • DINO 190XTE OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited if the temperature drops under -20 °C or...

  • Page 21: Safety-Related Notifications

    2.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. This is a general safety alert symbol and it is used to alert you about a potential hazard.

  • Page 22: Safety Devices

    Operating instructions • DINO 190XTE 2.3. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support.
  • Page 23 The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach are limit switch RK4 stops the movements that impair the stability of the lift (extending the telescope and lowering the boom) at a predetermined position. Adjusted values of the limits: 100 mm RK4 - L...
  • Page 24 Operating instructions • DINO 190XTE 4. Monitoring the platform load In addition to monitoring the torque of the boom system, the overloading of the lift is also prevented by means of a safety device that monitors the platform load. It is located under the platform, in the location marked in the picture.
  • Page 25 5. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7/RK8 breaks the emergency stop circuit. A - A ~32 mm DOUBLING CHAIN...
  • Page 26 Operating instructions • DINO 190XTE 7. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling. Prevent the inching of the Outrigger cylinders Lock valves outriggers in either direction.

  • Page 27: Structure And Functions Of The Work Platform

    STRUCTURE AND FUNCTIONS OF THE WORK PLATFORM The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 3.1. STRUCTURE OF THE WORK PLATFORM Levelling cylinder of the platform (slave) Platform Lifting loop Boom extension 3...

  • Page 28: Functions Of The Work Platform

    Operating instructions • DINO 190XTE 3.2. FUNCTIONS OF THE WORK PLATFORM Turn counter- clockwise Left Drive direction Right Turn clockwise Levelling the platform Lifting/lowering the boom Lifting/lowering the articulated arms Basket Turning the boom turning...

  • Page 29: Operating Controls For The Functions

    3.3. OPERATING CONTROLS FOR THE FUNCTIONS 3.3.1. Operating controls in the chassis control centre LCB Selector switch Lever switch for turning Q1.1 OFF - power off Lever switch for boom system LCB control centre – outriggers – hydraulic Q1.2 Lever switch for telescope drive Q1.3 UCB control centre...

  • Page 30: Operating Controls For The Driving Device

    Operating instructions • DINO 190XTE 3.3.2. Operating controls for the driving device 28A. Forward – backward 28A + 28L Drive to the left 28A + 28R Drive to the right 3.3.3. Operating controls for the outriggers Front outrigger, right Front outrigger, left...

  • Page 31: Operating Controls In Platform Control Centre Ucb

    3.3.4. Operating controls in platform control centre UCB Close the cover of the chassis control centre before operating the controls on the platform. The cover must not be locked while the lift is in operation. Signal lights Stop button for the engine Green –...
  • Page 32 Operating instructions • DINO 190XTE 17. Control lever The functions to be controlled are selected using the "dead-man-buttons" at the end of the joystick. Always press the button first, and only after that, turn the handle. The safety connection prevents the movements, if the handle is turned before the button has been pushed down.

  • Page 33: Setup With Two Control Levers (Option)

    3.3.5. Setup with two control levers (option) A setup with two control levers is available as an option for the platform control centre UCB. The left and right control levers(17 right/left) replace the normal control lever 17. Different functions are selected by turning the joystick in the desired direction of movement. Always press the button first, and only after that, turn the handle.

  • Page 34: Automatic Levelling And Control Of The Driving Device - Dcb Centre (Option)

    Operating instructions • DINO 190XTE 3.3.6. Automatic levelling and control of the driving device – DCB centre (option) 45-48 Lever switch for driving, right (to the Lever switch for automatic levelling front-rear) Lever switch for driving, left (to the front-rear) 50...

  • Page 35: Operating Instructions

    DANGER WARNING OPERATING INSTRUCTIONS CAUTION 4.1. START-UP NOTICE Before operating the lift, perform all daily maintenance measures listed in the maintenance schedule. The operator must do a worksite inspection and daily maintenance: • at the beginning of each workday • before operating the lift at a new worksite •...

  • Page 36: Positioning The Lift

    Operating instructions • DINO 190XTE 4.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position. Max. ground pressure Soil material Density kg/cm² Gravel High density Medium density...

  • Page 37: Connecting The Power Supply To The Lift

    4.1.3. Connecting the power supply to the lift A. POWERED BY AC-SUPPLY While the mains voltage is plugged in, the operating voltage of 12 VDC is supplied by a power source. • connect the mains cable to the power supply •...

  • Page 38: Starting Up

    WARNING Operating instructions • DINO 190XTE CAUTION Protect your hearing while using the power unit (option) Sound pressure level at the lower NOTICE control unit 98 dB. 4.1.4. Starting up Kpl/kone VILAKONE OY Revisio Piirustuksen numero Ohjetarra, joystick 41603606 1. Turn the selector switch to the position ”LCB centre”.
  • Page 39 Always check, before using the lift that: • the chassis is level, using the position indicator • the wheels are off the ground • the outriggers are firmly supported on the ground DANGER The operation is prohibited, if the lift is not properly supported and on a level WARNING position.

  • Page 40: Use As A Work Platform

    Operating instructions • DINO 190XTE DANGER 4.2. USE AS A WORK PLATFORM WARNING Carry out all the daily maintenance routines and inspections in accordance with the CAUTION maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse.
  • Page 41 • Drive the work platform, using the lever switches 30 and 36. • Moving the platform via the lever switches requires that the dead- man-button 35 be depressed simultaneously. • Switch off the engine via the stop button. As required, see the point ”Operating controls in the platform control centre” for more DANGER information.
  • Page 42 Operating instructions • DINO 190XTE Working a long time in the same position • When the weather is warm, and the platform is kept for a longer period in the same position, it is not necessary to let the engine run continuously.

  • Page 43: Use For Lifting Goods (Lcb-Centre)

    WARNING CAUTION 4.3. USE FOR LIFTING GOODS (LCB-CENTRE) NOTICE Follow all the instructions related to the placing, supporting and inspection of the lift. The safety features must be active irrespective of whether the lift is being used for the lifting of goods or persons. In addition to using the lift itself, the user must be trained in the selection and attachment of the lifting gear, as well as carrying out the lifting operations.
  • Page 44 Operating instructions • DINO 190XTE 6. Select the movement speed using the selector switch, and drive the boom to the discharge place using the levers 7, 8, 9 and 33 in the chassis centre. During lifting: • Avoid jerky movements.

  • Page 45: Special Instructions For Winter Use

    4.4. SPECIAL INSTRUCTIONS FOR WINTER USE The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure: 1. Let the power pack run for a few minutes before starting the movements. 2.

  • Page 46: Transferring The Lift

    Operating instructions • DINO 190XTE 4.6. TRANSFERRING THE LIFT The lift can be transferred by towing or using its own driving device The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation.

  • Page 47: Using The Driving Device

    4.6.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, always try to position yourself higher than the machine. 1.
  • Page 48 Operating instructions • DINO 190XTE On a slope: 1. When driving on a slope, the tow-bar must always point towards the descent. Never drive with the driving device with the tow-bar pointing towards the ascent. 2. Always place chocks under the wheels before disconnecting the device from the towing vehicle.

  • Page 49: Towing The Lift

    4.6.3. Towing the lift Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. 2. Press the ball-coupling onto the towball using only a little force. The connection and locking take place automatically.

  • Page 50: Lifting The Device

    Operating instructions • DINO 190XTE 4.6.4. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before lifting.

  • Page 51: Long-Term Storage

    DANGER WARNING 4.7. LONG-TERM STORAGE Clean the machine carefully, lubricate it and apply protective grease to it before putting it into storage for a longer period of time (see point “Lubrication plan”). Repeat the cleaning and CAUTION lubrication procedures when you resume the operation. NOTICE If you leave the lift standing for a longer period of time, for example over the winter, we recommend propping it up to release any load from the wheels.

  • Page 52: In Case Of Emergency

    Operating instructions • DINO 190XTE 4.8. IN CASE OF EMERGENCY 4.8.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. In most cases one sign of reduced stability is the inclination of the lift.

  • Page 53: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational

    Note! The emergency descent system can also be used for raising the support outriggers to the transport position Always check the condition of the battery for the emergency descent system before putting the lift into operation. (See point “Operation of the safety devices”) Setup of the emergency descent system •...

  • Page 54: Instructions For Fault-Finding

    Operating instructions • DINO 190XTE INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start from its start button although the selector switch 1 is in the position that enables operation from either the chassis or the platform control...
  • Page 55 FAULT REMEDY 7. Outriggers do not move The boom is not resting on the transport support. Drive the boom onto the transport support. The selector switch is in the wrong position. Turn the selector switch to the correct position. Limit switch on the boom support has not closed. Drive the boom onto the transport support. 8.
  • Page 56 Operating instructions • DINO 190XTE NOTES...
  • Page 57 NOTES...

  • Page 58: Maintenance Schedule

    Operating instructions • DINO 190XTE MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Daily Operator Operating instructions 1 month / Maintenance Competent person who is familiar with the lift 100 hours* instructions DANGER 6 months / Maintenance Competent person who is familiar with the lift...
  • Page 59 Maintenance measures Axles and suspension Driving device Lights Hydraulic oil Hydraulic hoses, pipes and fittings Condition and attachment of battery, electrical devices and wiring Hydraulic pressure Condition of safety limit switches Operation of safety limit switches Operation of overload protection device Load holding and load regulation valves Platform levelling system Platform control devices...

  • Page 60: Schedule For Inspections Required By The Authorities

    Operating instructions • DINO 190XTE 6.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin.

  • Page 61: Lubrication Plan

    6.2. LUBRICATION PLAN...

  • Page 62: Routine Maintenance During Operation

    Operating instructions • DINO 190XTE ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions.

  • Page 63: Instructions For Daily Maintenance And Inspections

    7.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 7.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 7.1.2.

  • Page 64: Check The Operation Of The Emergency Descent, The Emergency Stop And The Sound

    Operating instructions • DINO 190XTE 2. Lift the boom via the controls in the chassis control centre. The boom must not operate in any position of the selector switch. 3. Lower the outriggers to the operating position of the lift 4.
  • Page 65 B L A N K...
  • Page 66 Operating instructions • DINO 190XTE BLANK...

  • Page 67: Change Of Owner

    If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine.
  • Page 68 Operating instructions • DINO 190XTE NOTES...
  • Page 69 NOTES...

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