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Zip HydroTap G5 BC40 Installation Instructions Manual

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Installation instructions
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HydroTap G5
®
Model :
BC40, BC40 H, BC60, BC60 H, BC100, BC100 H Command Centres
809999 v1.00 08.24 G5 BC40_60_100 Online install instructions
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Summary of Contents for Zip HydroTap G5 BC40

  • Page 1 Installation instructions HydroTap G5 ® Model : BC40, BC40 H, BC60, BC60 H, BC100, BC100 H Command Centres 809999 v1.00 08.24 G5 BC40_60_100 Online install instructions...

  • Page 2: Table Of Contents

    INSTALLATION INSTRUCTIONS Table of contents Using these instructions ....................3 Explanation of symbols ............................3 Safety instructions ..............................3 Section 1 IMPORTANT SAFETY INSTRUCTIONS ..............3 Warnings and regulatory information ................5 Technical data ........................7 Supplied parts checklist ....................8 Installation checklist ......................9 Before installation ......................10 General product features ....................11 Section 2 Ventilation .......................

  • Page 3: Using These Instructions

    Refrigerant WARNING! KEEP VENTILATION OPENINGS IN THE APPLIANCE ENCLOSURE OR IN THE BUILT-IN STRUCTURE CLEAR OF OBSTRUCTION. The Zip HydroTap Command Centre range uses HIGHLY FLAMMABLE R290 refrigerant under pressure. Check the rating plate or contact Zip before commencing work.
  • Page 4 Airflow The Zip HydroTap operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. The vent kit supplied must be fitted.

  • Page 5: Warnings And Regulatory Information

    • The power cord and general power outlet must be in a safe and accessible position after installation. When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician.
  • Page 6 WARNINGS AND REGULATORY INFORMATION BS6920:2014 ‘Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water'. • Use the new hose set supplied with the unit. Do not re-use old hose set. •...

  • Page 7: Technical Data

    Technical data Technical data table Dimensions Power rating kW Power rating kW Weight Model W x D x H (mm) 220-240V 50Hz 220V 60Hz (kg) Command Centre only BC100 , BC100 H 2.10 + Booster 2.00 + Booster 395 x 487 x 333 BC60 , BC60 H 2.10 2.00...

  • Page 8: Supplied Parts Checklist

    Water filter & instructions Lime scale filter kit Optional Font Font kit Optional Note Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories. 809999 v1.00 08.24 G5 BC40_60_100 Online install instructions...

  • Page 9: Installation Checklist

    Installation checklist • Check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min / max requirements. (Click 'Tech data' tab for min.

  • Page 10: Before Installation

    Before installation • Review of all the technical specifications. • Ensure the under counter cupboard floor can support the product weight when full of water (allow an extra 3-8kg when full). • Sufficient space in the cupboard to install the Command Centre and other components in accordance with these installation instructions.

  • Page 11: General Product Features

    General product features Thank you for purchasing a Zip HydroTap G5. Please read and follow these instructions carefully to ensure safe and trouble free operation. If help and advice is required, contact your local service provider. What is the Zip HydroTap G5 ? This Zip HydroTap G5 is an electronically controlled, filtered, boiling, chilled and sparkling (functionality is dependant upon model purchased) drinking water system for the kitchen.

  • Page 12: Section 2 Ventilation

    Section 2 Ventilation Read and use the instructions and safety information supplied with individual kit components for a safe installation. Clearance envelope & airflow The integrated vent aperture must be cut out of the cupboard floor & mounting plate fitted. The vent provides a safe exhaust for the refrigerant gas in the unlikely event of a leak.
  • Page 13 Section 2 Ventilation BC40, BC40 H, BC60, BC60 H, BC100, BC100 H ventilation Vent grilles & plates cut-outs options For integrated vent cut-out, check Option 1: Ventilation arrangement using large cupboard with size relative to your product. min. 40mm overhang Directing warm air straight into the room. Must be installed For Command Centre width 395mm For mounting plate options, refer...
  • Page 14 Section 2 Ventilation BC40, BC40 H, BC60, BC60 H, BC100, BC100 H ventilation options, continued Option 3: Ventilation arrangement if using a large cupboard with less than 40mm, or no overhang. Directing warm air into the kick space & out through a vent grille. Must be installed Must be installed Inlet...

  • Page 15: Section 3 Ancillary Installations - Install Rail Installation (Uk Only)

    Section 3 Ancillary Installations - Install Rail installation (UK only) Description • The install rails can be used to safely connect a wide range of water appliances to the mains water supply. The install rails include an isolation valve, double check valves, tamper proof pressure reducing valve pre- set to 0.3 MPa and a flood preventer with reset.

  • Page 16: Section 3 Ancillary Installations - Connect To The Water Supply

    Section 3 Ancillary Installations - Connect to the water supply Connect the braided hose to the mains water supply Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note correct strainer orientation. Note Mixer tap installations also use a ‘Tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.

  • Page 17: Section 3 Ancillary Installations - External Limescale Filter Bypass Valve

    Section 3 Ancillary Installations - External Limescale filter bypass valve External bypass valve The following products have an external bypass valve. The external bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration.

  • Page 18: Section 3 Ancillary Installations - Limescale Filter Installation (Uk Only)

    Section 3 Ancillary Installations - Limescale filter installation (UK only) Limescale filter Note UK only option. An external lime scale filter may be fitted as an optional accessory to reduce the incidence of lime scale build up in the hot tank or may be supplied at the customer’s request. For Limescale filter installation instructions, scan the QR code on the Limescale filter carton.

  • Page 19: Section 3 Ancillary Installations - Booster System Installation

    The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G5 boiling tank. If the booster is used the boiling water output will be increased. Note 1 Water connection blue cap - water in.
  • Page 20 Section 3 Ancillary Installations - Booster system installation Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards.
  • Page 21 Note 1 This appliance is intended for use with the Zip HydroTap G5 Command Centre. Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G5 as the connection hoses cannot be lengthened.

  • Page 22: Section 4 Command Centre Installation

    Section 4 Command Centre installation Generic installation arrangement instructions Read these instructions together with those supplied with individual components before commencing Command Centre installation,they apply to all installation arrangements. • Install the mains water braided hoses to the Command Centre before locating in place.

  • Page 23: John Guest Pipe And Fittings

    Section 4 Command Centre installation John Guest pipe and fittings Take care to use correctly, see below : Insert Remove 2. Pull pipe 1. Cut pipe clean & square 1. Press collet 2. Push pipe to down end stop Mains power cable Do not connect to the mains socket until commissioning Connect Command Centre to HydroTap.

  • Page 24: Bc40, Bc60 Models, General Layout

    Section 4 Command Centre installation BC40, BC60 models, General layout Command Centre Mains electrical power connector Tap - Command Centre USB Mains water supply Tap connections Mains braided hose - Command Centre manifold Mains braided hose - Command Centre Water supply connection For UK, use install rail 809999 v1.00 08.24 G5 BC40_60_100 Online install instructions...

  • Page 25: Bc40 H, Bc60 H With Vented Mixer Tap Models, General Layout

    Section 4 Command Centre installation BC40 H, BC60 H with vented mixer tap models, General layout Command Centre Mains electrical power connector Tap - Command Centre USB Mains water supply Vented mixer tap Tap connections Mains braided hose - Command Centre manifold Mains braided hose - Command Centre Water supply connection...

  • Page 26: Bc40, Bc60 With Celsius Plus All In One Pull Out Models, General Layout

    Section 4 Command Centre installation BC40, BC60 with Celsius Plus All in One Pull Out models, General layout Command Centre Mains electrical power connector Tap - Command Centre USB Mains water supply Tap connections Mains braided hose - Command Centre manifold Mains braided hose - Command Centre Water supply connection For UK, use install rail...

  • Page 27: Bc40, Bc60 Models With Celsius Plus All In One Tap, General Layout

    Section 4 Command Centre installation BC40, BC60 models with Celsius Plus All in One tap, General layout Command Centre Mains electrical power connector Tap - Command Centre USB Mains water supply Tap connections Mains braided hose - Command Centre manifold Mains braided hose - Command Centre Water supply connection For UK, use install rail...

  • Page 28: Bc40, Bc60 Hydrotap G5 Models

    Section 4 Command Centre installation BC40, BC60 HydroTap G5 models Command Centre connections Braided hose Optional limescale filter HydroTap Connections key Mains BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT BYPASS OUTLET Example Installations Diagram for illustrative purposes only. Hoses are not shown to scale.

  • Page 29: Bc40 H, Bc60 H Hydrotap And Vented Mixer Tap Combinations

    Section 4 Command Centre installation BC40 H, BC60 H HydroTap and vented mixer tap combinations Command Centre connections Braided hose Optional limescale filter HydroTap Connections key Mixer Tap Mains connections BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT...

  • Page 30: Bc40, Bc60 All-In-One 'Mains' Tap

    Section 4 Command Centre installation BC40, BC60 All-In-One 'Mains' tap Command Centre connections Braided hose Optional limescale filter HydroTap Connections key Mains BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT BYPASS OUTLET Example installation Diagram for illustrative purposes only. Hoses are not shown to scale.

  • Page 31: Bc40 H, Bc60 H All-In-One Classic 'Vented' Tap

    Section 4 Command Centre installation Section 4 Command Centre installation BC40 H, BC60 H All-In-One Classic 'Vented' tap Command Centre connections Braided hose Optional limescale filter HydroTap Connections key Mixer Tap Mains connections BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS...

  • Page 32: Bc100 Models, General Layout

    Section 4 Command Centre installation BC100 models, General layout Bypass Command Centre link Mains electrical power connector Tap - Command Centre USB Booster Mains water supply Booster braided hoses - Command Centre manifold Tap connections Mains braided hose - Command Centre manifold Mains braided hose - Command Centre Water supply connection...

  • Page 33: Bc100 Hydrotap G5 Models

    Section 4 Command Centre installation BC100 HydroTap G5 models Command Centre connections Booster and Braided hose limescale filter (optional) HydroTap Connections key Mains BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT BYPASS OUTLET Example Installations Diagram for illustrative purposes only.

  • Page 34: Bc100 H Hydrotap And Vented Mixer Tap Combinations

    Section 4 Command Centre installation BC100 H HydroTap and vented mixer tap combinations Command Centre connections Braided hose Booster and limescale filter (optional) HydroTap Connections key Mixer Tap Mains connections BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT...

  • Page 35: Bc100 All-In-One 'Mains' Tap

    Section 4 Command Centre installation BC100 All-In-One 'Mains' tap Command Centre connections Braided hose Booster and limescale filter (optional) HydroTap Connections key Mains BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS ILING BYPASS VENT BYPASS OUTLET Example installation Diagram for illustrative purposes only.

  • Page 36: Bc100 H All-In-One Classic 'Vented' Tap

    Section 4 Command Centre installation Section 4 Command Centre installation BC100 H All-In-One Classic 'Vented' tap Command Centre connections Booster and Braided hose limescale filter (optional) HydroTap Connections key Mixer Tap Mains connections BC comm CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS...

  • Page 37: Section 5 Commissioning

    Section 5 Commissioning Commissioning using the HydroTap Clean can The HydroTap Clean process HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution, dosing adaptor and smart firmware. The HydroTap Clean process is automated and gently cleans the chilled and sparkling water paths during the commissioning of a new HydroTap Command Centre.
  • Page 38 Section 5 Commissioning Select the language • Touch the appropriate button to select the language and units of LANGUAGE 10:50 choice. • Touch the back arrow to go back to previous menu. • In the previous menu, touch the arrow to begin the commissioning process.
  • Page 39 Section 5 Commissioning Set the date, time & drain away options • Touch the date and time, use "-" or "+" to make adjustments. When DATE & TIME 10:50 ready, touch the arrow to continue. 2021 24 hr Time • Select 'Sink / Container' or 'Font' depending on the model , see DRAIN AWAY OPTION 9:26 below.
  • Page 40 Section 5 Commissioning FILTER FLUSH 12:12 PM FILTER HAS BEEN FLUSHED! Turn the flush line STOP COCK VALVE back to the OFF position Your filter has now been flushed and is ready to use. You will need to check the life span of the filter in filter settings •...
  • Page 41 Section 5 Commissioning LIMESCALE FILTER FLUSH 12:12 PM IN OUT LIMESCALE FILTER HAS BEEN FLUSHED! Reconnect the limescale filter hose to the manifold. • Once the filter flush is finished, reconnect the limescale filter OUT hose to the Command Centre manifold. •...
  • Page 42 Section 5 Commissioning Filter head • Check the adapter seal is present and correctly positioned in the adapter. • Install the HydroTap Clean adapter (1) into the filter head. • Turn the adapter a quarter turn to the right until it comes to a stop and locks. HydroTap Clean adapter (1) •...
  • Page 43 Section 5 Commissioning Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION & CLEANING 12:12 PM • BC offers combined boiling calibration and cleaning. Info This will optimise the performance of the boiling • Touch the green arrow to run. unit and perform chilled cleaning.
  • Page 44 Section 5 Commissioning • Unscrew the HydroTap Clean can (2). • Ensure to hold the adapter in place while unscrewing the can. 12:12 PM RE-INSTALL FILTER RE-INSTALL FILTER 12:12 PM If the below steps have not been completed. While Boiling Calibration in Progress..Follow the instructions below.
  • Page 45 Section 5 Commissioning • If NO is selected (indicating that it is not safe to continue) the EMPTY HOT TANK 12:12 PM screen will prompt the user to clear the sink area. • Once it is safe to continue select YES to empty the hot tank. Boiling water will be dispensed into your sink.
  • Page 46 Section 5 Commissioning Safety sensor calibration (Classic boiling models only) Optional, in cases where light recalibration is required. Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct sunlight must be shaded from the HydroTap G5, during the calibration. This can be achieved by closing any nearby curtains, blinds, etc.

  • Page 47: Section 6 Service And Trouble Shooting

    Section 6 Service and Trouble shooting Service items • Filters should be replaced at six month intervals for Commercial HydroTaps, and 12 month intervals for Residential HydroTaps. • CO2 regulator washers should be replaced annually. Trouble shooting table Fault Fault name Fault trigger code Power Board Fault...

  • Page 48: Section 7 Operation And Maintenance

    The Zip filter should be replaced as recommended on the filter label, or earlier if you notice a persistent reduction in water flow from the tap or an increase in chlorine, taste or odour in the water. Not changing the filter cartridges when required may affect the water quality.

  • Page 49: Section 8 End Of Life Disposal

    Section 8 End of life disposal Waste electrical and electronic equipment The symbol above means that according to United Kingdom and European Union member countries laws and regulations, your product and /or its battery shall be disposed of separately from household waste. When this product reaches its end of life, take it to a collection point designated by local authorities.
  • Page 50 Free Call (Aust): 1800 947 827 www.zipwater.com As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.

This manual is also suitable for:

Hydrotap g5 bc40 hHydrotap g5 bc60Hydrotap g5 bc60 hHydrotap g5 bc100Hydrotap g5 bc100 h

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