Zip HydroTap G5 BC100 Quick Start Installation Manual

Command centre boiling/chilled models
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uick Start Installation Guide
Q
Zip
HydroTap G5
Command Centre
Boiling/Chilled models
AFFIX PRODUCT LABEL HERE
UK
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Quick Start Installation Guide
1
807118UK v1.12 12.23 G5 BC Quick Start Guide

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Summary of Contents for Zip HydroTap G5 BC100

  • Page 1 uick Start Installation Guide HydroTap G5 Command Centre Boiling/Chilled models AFFIX PRODUCT LABEL HERE Visit our website to download the manuals Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 2: Table Of Contents

    Table of contents SECTION 1: Using these instructions ............3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ........4 SECTION 3: WARNINGS & REGULATORY INFORMATION ......7 SECTION 4: Technical data ................9 SECTION 5: Parts supplied ................11 SECTION 6: Set up the ventilation ............... 12 SECTION 7: Connect the water supply ............
  • Page 3: Section 1: Using These Instructions

    SECTION 1: Using these instructions Before you start This document is a Quick Start Installation Guide. For further details on installing and operating your HydroTap download & read the Command Centre installation and user instructions , which can be found online at: (Australia) www.zipwater.com (UK)
  • Page 4: Section 2: Important Safety Instructions

    WARNING! KEEP VENTILATION OPENINGS IN THE APPLIANCE ENCLOSURE OR IN THE BUILT-IN STRUCTURE CLEAR OF OBSTRUCTION. The Zip HydroTap Command Centre range uses either HIGHLY FLAMMABLE R290, R600a or R134A refrigerant under pressure. Check the rating plate or contact Zip before commencing work.
  • Page 5 Do not lift the Command Centre by the front cover or any of its connections. Airflow The Zip HydroTap operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. The vent kit supplied must be fitted.
  • Page 6 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS Application The HydroTap G5 Home series is intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments; • Farm houses and by clients in hotels, motels and other residential type environments;...
  • Page 7: Section 3: Warnings & Regulatory Information

    • Never locate the system near, or clean with water jets. • Do not expose the Zip HydroTap to the elements of nature. The booster complies with protection class IP 20. • For UK, a pressure limiting valve must be fitted for mains water pressures above the maximum limits stated.
  • Page 8 When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician. • Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.
  • Page 9: Section 4: Technical Data

    SECTION 4: Technical data Power rating, kW Dimensions Weight Model 220-240V, 50Hz W x D x H (mm) (kg) 395 x 464 x 333 BC100 2.1 + Booster With Duct and Vent Tray: BC100 H 450 (500) x 464 (520) x 333 (373) 395 x 464 x 333 BC60...
  • Page 10 SECTION 4: Technical data Water supply pressure requirements Min - Max pressure, kPa (bar) Component Australia HydroTap 170 (1.7) - 700 (7.0) 170 (1.7) - 500 (5.0) Vented Mixer Tap 300 (3.0) - 700 (7.0) 200 (2.0) - 500 (5.0) Booster 200 (2.0) - 700 (7.0) 200 (2.0) - 500 (5.0)
  • Page 11: Section 5: Parts Supplied

    Optional Optional Font Font kit Optional Optional Note: Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories. Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 12: Section 6: Set Up The Ventilation

    Side vent & tray All models If cupboard temperature exceeds 35°C, additional ventilation is required. Contact your Zip service provider for options (including additional vents and fan kit). Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 13 SECTION 6: Set up the ventilation Models with front vent • Cold air is drawn in through the inlet vent and gap provided by the door buffers. The inlet vent is positioned in the cupboard side, door or floor. • Warm air is exhausted through the base of the Command Centre, through the cupboard floor cut-out.
  • Page 14 SECTION 6: Set up the ventilation Models with side vent and tray • Refer to the instructions provided with the Vent Tray. • Cold air is drawn in through the inlet vent and gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. •...
  • Page 15: Section 7: Connect The Water Supply

    SECTION 7: Connect the water supply UK connections Valves and fittings must be sealed Use instructions with PTFE tape if compression supplied with Install rail. seals are not included. Note Mixer tap installations also use a ‘Tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.
  • Page 16: Section 8: Set The Bypass & Install The Limescale Filter

    SECTION 8: Set the bypass & install the limescale filter Available as optional accessory - UK only. Set the HydroTap Command Centre bypass valve (Rear of the Command Centre) Install the Limescale filter For Limescale filter installation instructions, scan the QR code on the Limescale filter carton.
  • Page 17: Section 9: Fit The Booster

    SECTION 9: Fit the Booster • Supplied with selected models, or available as an optional accessory. Booster 10⁰ 15⁰ Note Take care not to break the clips when removing or installing the Booster. Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 18: Section 10: Connect The Booster

    SECTION 10: Connect the Booster Booster Do not connect to electrical power until commissioning. Do not over tighten hose connections. Braided hoses supplied cannot be lengthened. Cold water into Booster, Hot water out of Booster, connect to Command Centre connect to Command Centre BYPASS OUT BYPASS IN see pages 20-23...
  • Page 19: Section 11: Connect The Command Centre

    SECTION 11: Connect the Command Centre Generic installation instructions For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components. Mains power cable Braided hose HydroTap Command Connections key Do not connect to the mains Centre socket until commissioning Installation diagrams are for illustrative purposes only.
  • Page 20 SECTION 11: Connect the Command Centre BC40, BC60, BC100 models Booster (selected models) and limescale filter (optional) Zip Vented Mixer Tap Mains connections Fit foam insulation Water (if supplied) (supplied) to the BLUE pipe BLUE CLEAR BC comm CHILLED MAINS...
  • Page 21 SECTION 11: Connect the Command Centre BC40, BC60, BC100 models Booster (selected models) and All-in-One Classic ‘Vented’ tap limescale filter (optional) Zip Vented Mixer Tap Mains connections Fit foam insulation Water (if supplied) (supplied) to the BLUE pipe BLUE CLEAR...
  • Page 22 SECTION 11: Connect the Command Centre BC20, BC30, BC Home models Booster (selected models) and limescale filter (optional) BC comm Zip Vented Mixer Tap connections Mains Fit foam insulation (if supplied) Water CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS...
  • Page 23 Hoses are not shown to scale. MAINS MIXER MIXER BOILING BYPASS VENT BYPASS Zip Reel C 175 comm CHILLED MAINS BC100 / 75, BC Res Pull-Out tap OUTLET Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 24: Section 12: Commissioning

    SECTION 12: Commissioning The HydroTap Clean process HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution, dosing adaptor and smart firmware. The HydroTap Clean process is automated and gently cleans the chilled and sparkling water paths during the commissioning of a new HydroTap Command Centre.
  • Page 25 SECTION 12: Commissioning 12. Commissioning the HydroTap using the HydroTap Clean can 12.1 Turn on the supplies & familiarise yourself with the system • Connect the mains electrical power cable to the supply. • Turn the power and water on and check for any leaks. •...
  • Page 26 SECTION 12: Commissioning 12.3 Install the filter cartridge • Unpack filter cartridge. • Remove dust cap and set aside in a clean area for use later. • Write today’s date where shown on the label. • Avoid touching the filter o-rings and filter opening as this may cause bacterial contamination of the cartridge.
  • Page 27 SECTION 12: Commissioning 12.5 Filter flush • Follow the steps on-screen to flush the filter. • Open filter door & uncoil flush line. • Direct flush line into bucket. • Place a cloth or towel under the filter cartridge to catch any water that may spill.
  • Page 28 SECTION 12: Commissioning 12.5.1 Limescale filter flush (If optional limescale filter is installed) • Follow the steps on-screen. • (Selecting NO advances the screen to the next process). LIMESCALE FILTER OPTION 12:12 PM Do you have a limescale filter installed with your HydroTap ? IN OUT •...
  • Page 29 SECTION 12: Commissioning 12.6 System priming • Read the on screen information. SYSTEM PRIMING 12:12 PM • Touch the run arrow to go to the next The system reticulation will be primed with mains water. screen. Ambient water will automatically be dispensed from the tap.
  • Page 30 SECTION 12: Commissioning HYDROTAP CLEAN PREPARATION 12:12 PM Step 3. Install HydroTap Clean adapter (1) into filter head. Step 4. Insert HydroTap Clean can (2) into adapter (1). Filter head • Check the adapter seal is present and correctly positioned in the adapter. •...
  • Page 31 SECTION 12: Commissioning Filter head and HydroTap Clean adapter (1) • Screw the HydroTap Clean can (2) into the adapter (already installed into the filter head). HydroTap Clean can (2) HYDROTAP CLEAN PREPARATION 12:12 PM • Confirm installation of the Confirm that the HydroTap Clean can has been installed? HydroTap Clean can by...
  • Page 32 SECTION 12: Commissioning 12.8 Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION & CLEANING 12:12 PM Info • BC systems offer combined boiling This will optimise the performance of the boiling unit and perform chilled cleaning. calibration and cleaning.
  • Page 33 SECTION 12: Commissioning • Read the on screen information and RE-INSTALL FILTER 12:12 PM instructions. While Boiling Calibration in Progress..Step 1. • Note When the cleaning process Ensure cloth is below HydroTap Clean can (2). completes there is an opportunity to Step 2.
  • Page 34 SECTION 12: Commissioning • Remove the HydroTap Clean adapter (1) from filter head. • Remove the dust cap and re-install the filter. • Touch forward arrow on screen to continue. Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 35 SECTION 12: Commissioning 12.9 Tank flush • Read the on screen information and TANK FLUSH 12:12 PM Fresh water will be flushed through the instructions. tank/s multipe times as shown by the cycle counter/s. Enabling ‘Auto Dispense’ will fill/empty • Touch the green arrow to run. the tank/s automatically.
  • Page 36 SECTION 12: Commissioning • Note For all boiling models, if after EMPTY HOT TANK 12:12 PM filling the hot tank during the tank flush WARNING ! Boiling water will be dispensed ! Check process, the hot water temperature is 100.0 sink area remains safe still above 50 C the tank will need to be...
  • Page 37 SECTION 12: Commissioning 12.11 Safety sensor calibration (Classic boiling models only) Optional, in cases where light recalibration is required. Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct sunlight must be shaded from the HydroTap, during the calibration.
  • Page 38 Notes Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 39 Notes Quick Start Installation Guide 807118UK v1.12 12.23 G5 BC Quick Start Guide...
  • Page 40 0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.

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