Belmont Bel-Halo AL-D241G Installation Instructions Manual

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Bel-Halo
INSTALLATION INSTRUCTIONS

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Summary of Contents for Belmont Bel-Halo AL-D241G

  • Page 1 Bel-Halo INSTALLATION INSTRUCTIONS...
  • Page 2: Table Of Contents

    Table of Contents Precautions for installation ................4 TRACK MOUNT (AL–D245G) POST MOUNT Necessary tools and supplied parts ..14 (AL–D241G / AL–D241W) Assembly procedure for installation ..15 Necessary tools and supplied parts ..6 Assembly procedure for installation ..7 CABINET MOUNT (AL–D247G) CEILING MOUNT...
  • Page 3 Table of Contents QUOLIS UNIT MOUNT X-CALIBUR UNIT MOUNT (AL–D246G-QU) (AL-D249W-XN) Necessary tools and supplied parts ..27 Assembly procedure for installation ..28 [Cuspidor Mount] Necessary tools and supplied parts ..42 Assembly procedure for installation ..43 (AL-D249W-X) EVOGUE UNIT MOUNT (AL–D246G-EV) [Swing Arm Mount]...
  • Page 4: Precautions For Installation

    Precautions for installation 1. During lifting of the dental light, make sure to hold the place shown in the 2. Do not drop the product, let it crash into something, or apply strong impact. figure below. If not, it may lead to physical injury or property damage. 3.
  • Page 5: Post Mount

    POST MOUNT (AL–D241G / AL–D241W)
  • Page 6: Necessary Tools And Supplied Parts

    POST MOUNT [ Necessary tools and supplied parts ] (AL–D241G / AL–D241W) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Light head Pole adapter...
  • Page 7: Assembly Procedure For Installation

    POST MOUNT [ Assembly procedure for installation ] (AL–D241G / AL–D241W) STEP1 : Attach the light arm to the Light pole. ① Pass the power cable through the pole adapter STEP2 : Attach the light head. and fix it to the light arm. ④...
  • Page 8: Ceiling Mount

    CEILING MOUNT (AL–D242G)
  • Page 9: Necessary Tools And Supplied Parts

    CEILING MOUNT [ Necessary tools and supplied parts ] (AL–D242G) Necessary tools Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Roll pin Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Hammer Socket wrench (13mm, 17mm)
  • Page 10: Assembly Procedure For Installation

    CEILING MOUNT [ Assembly procedure for installation ] (AL–D242G) ③ Pass the power supply cable pulled out in ① through the hole in the flange base, and fix the flange base to the ceiling. STEP1 : Attach the flange base to the ceiling. Refer to "Flange base template"...
  • Page 11 CEILING MOUNT [ Assembly procedure for installation ] (AL–D242G) STEP3 : Attach the arm to the pole. Flange base Flange nut Pass through the power ① Fix the ceiling flange to the flange base. M8, plated supply cable between the Ceiling flange flange base and the ②...
  • Page 12 CEILING MOUNT [ Assembly procedure for installation ] (AL–D242G) 6-7/16 (164) Unit : inch (mm) Flange base template ID 6-1/16 (φ154)   ID 7/16 (φ11) (Mounting holes)
  • Page 13: Track Mount

    TRACK MOUNT (AL–D245G)
  • Page 14: Necessary Tools And Supplied Parts

    TRACK MOUNT [ Necessary tools and supplied parts ] (AL–D245G) Necessary tools Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Flat washer M8, plated Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Hammer Power supply box...
  • Page 15: Assembly Procedure For Installation

    TRACK MOUNT [ Assembly procedure for installation ] (AL–D245G) φ1-9/16 (40) DIA STEP1 : Drill a light pallet fixing holes in the ceiling. φ3/8 (9.5) DIA HOLE Headrest side φ1 (25.4) DIA C'Bore (8Holes) (Electrical Feed Opening) Refer to the figure below for the positions of the power cable / 65-1/4 (1657) light pallet fixing holes.
  • Page 16 TRACK MOUNT [ Assembly procedure for installation ] (AL–D245G) STEP4 : Attach the balance arm to the trolley. STEP3 : Attach the track to the light pallet. ④ Attach the trolley collar and extension post to the trolley. ① Run the power supply cable from the ceiling through the electric feed opening of (2 hex socket set screws fixed at the attaching point.)...
  • Page 17 TRACK MOUNT [ Assembly procedure for installation ] (AL–D245G) STEP6 : Attach the light to the track STEP7 : Attach the power supply box and bottom cover ① Slide the l ight trolley on the track ⑤ Attach the power supply box with the pan head screws (2 pieces). ②...
  • Page 18: Cabinet Mount

    CABINET MOUNT (AL–D247G)
  • Page 19: Necessary Tools And Supplied Parts

    CABINET MOUNT [ Necessary tools and supplied parts ] (AL–D247G) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Light pole Connection cable...
  • Page 20: Assembly Procedure For Installation

    CABINET MOUNT [ Assembly procedure for installation ] (AL–D247G) Light pole STEP1 : Attach the light pole. STEP2 : Attach the balance arm to the light pole. ① Insert the connection cable from the ③ Connect the barance arm connector and the longer end of light pole through light pole connection cable connector.
  • Page 21: Wall Mount

    WALL MOUNT (AL–D248G)
  • Page 22: Necessary Tools And Supplied Parts

    WALL MOUNT [ Necessary tools and supplied parts ] (AL–D248G) Necessary tools Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Supplied parts Light head Part name...
  • Page 23: Assembly Procedure For Installation

    WALL MOUNT [ Assembly procedure for installation ] (AL–D248G) Wall Plate pre-installation requirement STEP1 : Make a pilot hole in the wall Unit: inch (mm) Drill four(4) pilot holes with 3/16" bit, depth of 2" 56-1/8 (1425) or more 56-1/8 (1425) or more The wall plate must be securely mounted to the wall studs.
  • Page 24 WALL MOUNT [ Assembly procedure for installation ] (AL–D248G) STEP3 : Light Pole Mounting. STEP2 : Mount wall plate assembly. ⑤ Insert the connection cable through lightpole receptacle. ① Mount wall plate assembly to the studs, with lag bolts (4 pieces) ⑥ Pass the connection cable through the pole receptacle and insert the long side of the pole to it.
  • Page 25 WALL MOUNT [ Assembly procedure for installation ] (AL–D248G) STEP4 : Attach the balance arm to the light pole. Top cover ① Join connectors from connection cable to those from balance arm. ② Insert balance arm stem into light pole. ③ Determine the range of the balance arm and fix the hex socket set screw loosened in the STEP3.
  • Page 26: Quolis Unit Mount

    QUOLIS UNIT MOUNT (AL–D246G–QU)
  • Page 27: Necessary Tools And Supplied Parts

    QUOLIS UNIT MOUNT [ Necessary tools and supplied parts ] (AL–D246G-QU) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2mm/2.5mm/3mm/4mm/6mm/8mm/10mm 1 for each Long nose pliers Light pole Connection cable P.C.Board unit...
  • Page 28: Assembly Procedure For Installation

    QUOLIS UNIT MOUNT [ Assembly procedure for installation ] (AL–D246G-QU) Support bolt STEP1 : Attach the mounting bracket (Only specification without doctor unit. For specifications with a doctor unit, go to STEP2.) ① Hook the support bolt on the mounting bracket to the chair. ②...
  • Page 29 QUOLIS UNIT MOUNT [ Assembly procedure for installation ] (AL–D246G-QU) STEP4 : Mount the light pole. STEP3 : Attach the dental light to the light pole. ③ Loosen the hex socket set screw (1piece). ① Pass the lead cable through the light pole. ④...
  • Page 30 QUOLIS UNIT MOUNT [ Assembly procedure for installation ] (AL–D246G-QU) STEP6 : Attach the P.C.Board unit. ① Attach the P.C.Board unit to the chair base (2 pan head screws M5). ② Pass the connection cable through the swing arm bracket hole and pass it through the lower part of the chair as shown in the figure Swing arm bracket P.C.Board unit...
  • Page 31: Evogue Unit Mount

    EVOGUE UNIT MOUNT (AL–D246G–EV) [Cuspidor Mount]...
  • Page 32: Necessary Tools And Supplied Parts

    EVOGUE UNIT MOUNT (Cuspidor Mount) [ Necessary tools and supplied parts ] (AL–D246G–EV) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Long nose pliers Light pole...
  • Page 33: Assembly Procedure For Installation

    EVOGUE UNIT MOUNT (Cuspidor Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP1 : Attach the dental light to the light pole. STEP2 : Attach the light to the Cuspidor unit. ① Pass the lead cable through the light pole. ③...
  • Page 34 EVOGUE UNIT MOUNT (Cuspidor Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP4 : Connect the wirings in the switch box. ① Connect the connectors from connection cable and lead wire from the light as shown in the figure. *For connection to the BEL-50 chair, connect the cable from Umbilical hose on the mounting bracket.
  • Page 35 EVOGUE UNIT MOUNT (Cuspidor Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP5 : Attach the power supply box. ① Attach the power supply box to the junction unit. ② Connect the connector from the power supply box to connection cable from cuspidor unit. ③ Pipe the air and water supply in the junction unit.
  • Page 36 EVOGUE UNIT MOUNT (AL–D246G–EV) [Swing Arm Mount]...
  • Page 37: Swing Arm Mount] Necessary Tools And Supplied Parts

    EVOGUE UNIT MOUNT (Swing Arm Mount) [ Necessary tools and supplied parts ] (AL–D246G–EV) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm / 6mm / 8mm / 10mm 1 for each Long nose pliers Light pole...
  • Page 38: Assembly Procedure For Installation

    EVOGUE UNIT MOUNT (Swing Arm Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP1 : Attach the dental light to the light pole. Light pole ① Pass the lead cable through the light pole. ② Insert the balance arm joint into the light pole and remove the button screw (2 pieces) set at the connecting points and fix it with them.
  • Page 39: Connection Cable

    EVOGUE UNIT MOUNT (Swing Arm Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP5 : Connect the wirings in the switch box. STEP4 : Attach the switch box. ② Connect the connectors from connection cable and ① Attach the switch box to the light pole bracket with truss lead wire from the light as shown in the figure.
  • Page 40 EVOGUE UNIT MOUNT (Swing Arm Mount) [ Assembly procedure for installation ] (AL–D246G–EV) STEP6 : Attach the power supply box. ① Attach the power supply box to the junction unit. ② Connect the connector from the power supply box to connection cable from switch box. ③...
  • Page 41: X-Calibur Unit Mount

    X-CALIBUR UNIT MOUNT (AL–D249W–XN) [Cuspidor Mount]...
  • Page 42: Necessary Tools And Supplied Parts

    X-CALIBUR UNIT MOUNT (Cuspidor Mount) [ Necessary tools and supplied parts ] (AL–D249W–XN) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm 1 for each Long nose pliers Light pole...
  • Page 43: Assembly Procedure For Installation

    X-CALIBUR UNIT MOUNT (Cuspidor Mount) [ Assembly procedure for installation ] (AL–D249W–XN) STEP1 : Attach the dental light to the light pole. STEP2 : Attach the light to the cuspidor unit. ① Pass the lead cable through the light pole. ③...
  • Page 44 X-CALIBUR UNIT MOUNT (Cuspidor Mount) [ Assembly procedure for installation ] (AL–D249W–XN) STEP4 : Connect the wirings in the switch box. ① Connect the connectors from connection cable and lead wire from the light as shown in the figure. Lead cable from light head Switch box 8 6 5...
  • Page 45: Al-D249W-X)

    X-CALIBUR UNIT MOUNT (AL–D249W–X) [Swing Arm Mount]...
  • Page 46: Necessary Tools And Supplied Parts

    X-CALIBUR UNIT MOUNT (Swing Arm Mount) [ Necessary tools and supplied parts ] (AL–D249W–X) Necessary tools Supplied parts Tool name Part name QTY. QTY. Phillips screwdriver No. 1, 2 1 for each Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm / 6mm / 8mm 1 for each Long nose pliers Light pole...
  • Page 47: Assembly Procedure For Installation

    X-CALIBUR UNIT MOUNT (Swing Arm Mount) [ Assembly procedure for installation ] (AL–D249W–X) STEP1 : Attach the dental light to the light pole. ① Pass the lead cable through the light pole. Light pole ② Insert the balance arm joint into the light pole and STEP3 : Attach the light to the swing arm.
  • Page 48 X-CALIBUR UNIT MOUNT (Swing Arm Mount) [ Assembly procedure for installation ] (AL–D249W–X) STEP4 : Attach the switch box. ① Attach the switch box to the light pole bracket with truss screws (4 pcs.). Light pole bracket Light pole bracket STEP5 : Connect the wirings in the switch box.
  • Page 49: Adjusting The Parts

    Adjusting the parts Left/right rotation switching procedure of the balance arm ① Remove the joint cover (1 flat head screw). ② Remove the arm rotation restriction plate (2 pan head screws). ③ Remove the film from the arm rotation restriction plate (2 screws). ④ Turn over the arm rotation restriction plate and attach the film (2 screws).
  • Page 50: Adjustment Of The Tension Of The Balance Arm

    Adjusting the parts Adjustment of the tension of the balance arm Adjustment of the angle of the light head ① Position the angle of the balance arm so the tension ① Use a 2mm hex key wrench to loosen hex socket set screw in front of Hole B.      adjustment nut becomes visible just under slot A.
  • Page 51: Attaching The Patient Mirror

    Attaching the patient mirror Supplied parts Rear cover Rear cover Part name QTY. Back cover Patient mirror Curved washer Pan head screw M4 x 10 Rear cover (with holes) ① Remove the pan head screw (1 pc.) and remove the rear cover of the light head. ②...
  • Page 52: Wiring Diagram

    Wiring Diagram AL-D241G / AL-D241W AL-D241G / AL-D241W D200 LED MODULE 1G095T** D241 POWER CODE 1A0XNA** AL-901/902 ARM WIRE TL LED MODULE TL LED MODULE 1A087K** 1A07MA** 1A07MA** Black Black Black Black Brown Brown Brown Brown Black/White Gray Gray Brown/White White White Green/Yellow...
  • Page 53 Wiring Diagram AL-D242G AL-D242G D200 LED MODULE 1G095T** D242 POWER CODE 1A0XNB** AL-901/902 ARM WIRE TL LED MODULE TL LED MODULE 1A087K** 1A07MA** 1A07MA** Black Black Black Black Brown Brown Brown Brown Black/White Gray Gray Brown/White White White Green/Yellow POWER UNIT 22W TL EARTH 1G08K8** D201 FUSE...
  • Page 54 Wiring Diagram AL-D245G AL-D245G EXTENSION POST - 8ft:No cable 8.5 - 10ft: D200 LED MODULE TL BOX YORK C TL BOX YORK B 1G095T** TL BOX YORK A 1A087T** 1A087S** CT CABLE 500mm 1A087R** CAMV01** TL LED MODULE 1A07MA** Black Black Black Black...
  • Page 55 Wiring Diagram AL-D247G AL-D247G D200 LED MODULE 1G095T** TL BOX YORK A 1A09GU** AC120V LOCAL INSTALLATION PARTS ARE NOT INCLUDED TL LED MODULE 1A07MA** D20X LED PWR OUTPUT Black Black Black Black Black Black 1A0WD0** Gray Black/White Black/White Brown Brown Brown Brown Brown...
  • Page 56 Wiring Diagram AL-D248G AL-D248G CT CABLE 2000L 1A04CZ** D200 LED MODULE 1G095T** TL BOX YORK A 1A09GN** TL LED MODULE 1A07MA** D20X LED PWR OUTPUT Black Black Black Black Black Black 1A0WD0** Green/Yellow Gray Black/White Black/White Brown Brown Brown Brown Brown Brown Black/White...
  • Page 57 Wiring Diagram AL-D246G-QU AL-D246G-QU                 D200 LED MODULE 1G095T** ARM WIRE TL LED MODULE TL S/M SW (D246QU) Connect to TL from chair 1A086V** 1A07MA** 1A0WW7** Black Black Black Black Brown Black/White Brown Brown Brown Black/White aa a Brown/White Brown/White White POWER UNIT 22W 1G08K8**...
  • Page 58 Wiring Diagram AL-D246G-EV / AL-D249W-X* AL-D246G-EV / AL-D249W-X* (EVG OTP & Swing Unit on Q3300/Q5500 (EVG OTP & Swing Unit on Q3300/Q5500 EVG Swing Unit on B50N EVG Swing Unit on B50N X-Calibur OTP & Swing Unit on B50N/Q3300/Q5500) X-Calibur OTP & Swing Unit on B50N/Q3300/Q5500) POWER CORD(HG)1000L 1A10AX** POWER BOX...
  • Page 59 Wiring Diagram AL-D246G-EV (EVG OTP Unit on B50N only) AL-D246G-EV (EVG OTP Unit on B50N only) POWER CORD(HG)1000L 1A10AX** POWER BOX SWITCH BOX D200 LED MODULE 1G095T** Green/Yellow POWER UNIT 22W TL EARTH 1G08K8** CADQ74** D249X TERMINAL OUT(N) D249X TERMINAL OUT(L) 1A0XQE** 1A0XQZ** ARM WIRE...
  • Page 60 Importer in U.S.A. BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc. 101 Belmont Drive, Somerset, New Jersey 08873 U.S.A. TEL : (732) 469-5000 / (800) 223-1192 FAX : (732) 356-1035 Importer in Canada TAKARA COMPANY, CANADA, LTD. 2455 Meadowvale Blvd. Mississauga, Ontario L5N 5S2, Canada TEL : (905) 816-8965 www.belmont.ca...

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