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Summary of Contents for Beckhoff CP3921-150 Series
- Page 1 Manual | EN CP3921-150x Control Panel 2025-02-07 | Version: 1.1...
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Page 3: Table Of Contents
Table of contents Table of contents 1 Notes on the documentation........................ 5 2 For your safety ............................ 6 Signal words............................ 6 Intended use ............................. 6 Fundamental safety instructions ....................... 7 Operator's obligation to exercise diligence.................. 7 Notes on information security...................... 8 3 Product overview ............................ - Page 4 Table of contents Version: 1.1 CP3921-150x...
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Page 5: Notes On The Documentation
If third parties make use of the designations or trademarks contained in this publication for their own purposes, this could infringe upon the rights of the owners of the said designations. ® EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be held liable in the event that this documentation is not complied with and the devices are therefore not used in line with the documented operating conditions. -
Page 7: Fundamental Safety Instructions
For your safety Fundamental safety instructions The following safety instructions must be observed when handling the device. Application conditions • Do not use the device under extreme environmental conditions. • Only use the device in hazardous areas if it is explicitly designed for this purpose. •... -
Page 8: Notes On Information Security
For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats. -
Page 9: Product Overview
Product overview Product overview The Beckhoff Panel generation with industrial multi-touch display is designed for installation on the mounting arm. The devices offer suitable solutions for a variety of applications. The control panel has the following features: • 21.5-inch landscape mode, 1920 x 1080 (16:9) •... -
Page 10: Fig. 3 Overview Push Buttons And Switches
Product overview ð You have closed the push-button extension again. Below you will find an overview of the arrangement of the operating elements on the push-button extension. Fig. 3: Overview push buttons and switches Version: 1.1 CP3921-150x... -
Page 11: Table 1 Overview Push Buttons And Switches
Product overview Table 1: Overview push buttons and switches Position Type Color Contact via Directly wired Light source push but- contact 2 tons/ switches Emergency stop Normally open 2 normally switch contact closed contacts Illuminated push green Normally open Normally open LED, white button contact... -
Page 12: Structure
Product overview Structure The following figure shows an example of the structure of the device for all device versions. The control panel connection interfaces vary, depending on the product version. Otherwise, there are no differences in the external design of the device. Fig. 4: Structure Table 2: Legend structure Component... -
Page 13: Interface Description -0000
• DVI Extended input (X102) • USB Extended input (X103) For the control panel with Beckhoff mounting arm adapter, the connections are located inside the adapter. You must first gain access to the interfaces. The procedure is the same, regardless of whether you have ordered the mounting arm adapter with upwards or downwards orientation. -
Page 14: Power Supply
Product overview 3.2.1 Power supply The control panel is supplied with a nominal voltage of 24 V. The connection to the power supply as well as the connection of the push buttons S1-S4 of the push button extension is made via the 19-pin voltage socket (XS01). -
Page 15: Dvi Extended Input
Product overview 3.2.2 DVI Extended input The control panel has a DVI Extended input (X102). It is used to transmit the graphics signal from the industrial PC to the control panel. The graphics signal is transferred directly via a DVI cable over a distance of 50 m max. Such a cable length leads to strong distortion of the graphics signal on arrival at the control panel. -
Page 16: Usb Extended Input
Product overview 3.2.3 USB Extended input The CP3921-150x-0000 Control Panel has a USB Extended input (X103). The interface is used to connect the control panel to the CU8801 USB-to-USB extended transmitter box. To realize a distance of 50 m without hubs, USB Extended converts the USB signal so that it can be transmitted via a 50 m CAT 5 cable. -
Page 17: Usb
Product overview 3.2.4 On the mounting arm adapter there is an additional USB interface under a screw cap according to IP65. The screw cap is attached via an internal rope and thus remains on the unit even after unscrewing. In order to gain access to the interface, unscrew the cap and let it dangle on the rope. -
Page 18: Interface Description --0010
• Power supply (XS01) • CP-Link 4 input (X102) For the control panel with Beckhoff mounting arm adapter, the connections are located inside the adapter. You must first gain access to the interfaces. The procedure is the same, regardless of whether you have ordered the mounting arm adapter with upwards or downwards orientation. -
Page 19: Power Supply
Product overview 3.3.1 Power supply The control panel is supplied with a nominal voltage of 24 V. The connection to the power supply as well as the connection of the push buttons S1-S4 of the push button extension is made via the 19-pin voltage socket (XS01). -
Page 20: Cp-Link-4 Input
Product overview 3.3.2 CP-Link-4 input The control panel has a CP-Link 4 input (X102) in the form of an 8-pin M12 socket. Via the interface, the control panel can be connected to an industrial PC at a distance of up to 100 m. The connection can be made either directly with an industrial PC with a corresponding PCIe module or indirectly via an intermediate transmitter box. -
Page 21: Usb
Product overview When installing the control panel with the CU8802 transmitter box, the industrial PC is connected to the transmitter box via USB and DP/DVI. The transmitter box is then connected to the control panel via the CP- Link 4 connection of the transmitter box using a CP-Link 4 cable. USB and DVI are transmitted together via this cable. -
Page 22: Fig. 19 Usb Interface Pin Numbering
Product overview The USB interface is used to connect peripheral devices with a USB connection. It is a USB-A socket. USB specification 2.0 is supported. 4 3 2 1 Fig. 19: USB interface pin numbering Table 9: USB interface pin assignment Connection Vbus Version: 1.1 CP3921-150x... -
Page 23: Name Plate
Product overview Name plate The name plate provides information about the control panel equipment. The name plate shown here serves only as an example. Fig. 20: Name plate Table 10: Legend name plate Description Model: the last four digits indicate the product version. Serial number (BTN) Date of manufacture Display... -
Page 24: Circuit Diagrams
Product overview Circuit diagrams Fig. 21: Circuit diagram Version: 1.1 CP3921-150x... -
Page 25: Fig. 22 Circuit Diagram
Product overview Fig. 22: Circuit diagram CP3921-150x Version: 1.1... -
Page 26: Commissioning
5. Brush away air bubbles towards the edge with a doctor blade or other object with a soft rubber or felt edge. ð The film is now fitted. You can use the Dimming, Screensaver and Cleaning mode functions with the Display Control Tool. The Beckhoff Information System provides more information about the tool: https: https://infosys.beckhoff.com/ content/1031/panelconfigurationtools/11725543179.html?id=7993182328699786200. Version: 1.1 CP3921-150x... -
Page 27: Transport And Unpacking
5. Check the contents for visible shipping damage. 6. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 9.1 Service and Support [} 49]). CP3921-150x Version: 1.1... -
Page 28: Mounting
Commissioning Mounting NOTICE Extreme environmental conditions Extreme environmental conditions can cause damage to the device. • Avoid extreme environmental conditions. • Protect the device from moisture and heat. The device is designed for installation on a mounting arm system. The environmental conditions specified for operation must be observed. -
Page 29: Dimensions
Commissioning 4.2.1 Dimensions All dimensions are in mm. Figure 24 shows the dimensions of the CP3921-1500-0000 with the mounting arm adapter facing down. 185,7 537,9 156,6 Fig. 24: Dimensions Figure 25 shows the dimensions of the CP3921-1502-0000 with the mounting arm adapter facing up. 185,7 156,6 537,9... -
Page 30: Fig. 27 Dimensions
Commissioning 156,6 195,7 537,9 Fig. 27: Dimensions Version: 1.1 CP3921-150x... -
Page 31: Mounting Arm Tube Installation
The procedure is the same regardless of the upward and downward orientation of the mounting arm adapters. Among other tools you need a hook wrench for the installation. You can order this from your Beckhoff Sales using the following order identifier: •... -
Page 32: Connecting The Control Panel
Commissioning Connecting the control panel CAUTION Risk of electric shock Dangerous touch voltages can lead to electric shock. To avoid electric shock, observe the following: • Never connect or disconnect the device cables during a thunderstorm. • Provide protective earthing for handling the device. To make the device ready for operation, you have to connect it. -
Page 33: Grounding The Control Panel
Commissioning 4.3.1 Grounding the control panel Potential differences are minimized and electrical currents are diverted to the ground through grounding or potential equalization of electronic devices. This is to prevent dangerous touch voltages and electromagnetic interference. The protective grounding of a device serves to avoid dangerous touch voltages. According to the EN 60204-1 standard (Chapter 8 Potential equalization), protective grounding is required if: •... -
Page 34: Routing The Cables In The Mounting Arm Adapter
Commissioning 4.3.2 Routing the cables in the mounting arm adapter NOTICE Cable damage due to incorrect cable routing Incorrect cable routing can cause cable damage when rotating and tilting the mounting arm adapter. • Be sure to route the cables inside the mounting arm adapter in the specified arrangement. The connections of the control panel are located inside the mounting arm adapter. -
Page 35: Fig. 31 Cable Routing Procedure
Commissioning The figure shows the steps, taking the CP3921-150x-0000 as an example. The procedure is the same regardless of the product version. Fig. 31: Cable routing procedure The cables pass through the mounting arm tube into the connection compartment of the mounting arm adapter. -
Page 36: Connection Cables And Power Supply
Commissioning 4.3.3 Connection cables and power supply NOTICE Incorrect connection procedure Incorrect procedure when connecting the cables and the power supply can cause hardware damage. • Follow the documented procedure for connecting the cables and the power supply. • Always connect the cables first and only then switch on the power supply. •... -
Page 37: Configuration Push-Button Extension
Commissioning Configuration push-button extension To use a push-button extension, you must also commission it. This includes, on the one hand, the integration of the push-button extension in the TwinCAT System Manager and, on the other hand, the linking of I/O tasks. -
Page 38: Fig. 34 Select Device
Commissioning Fig. 34: Select device 5. Confirm the request with Yes, in order to scan for boxes. Fig. 35: Scan for box modules 6. Confirm the request whether to enable FreeRun with Yes. ð The device is inserted as a box in the tree view. Version: 1.1 CP3921-150x... -
Page 39: I/O Task Linking
Commissioning 4.4.2 I/O task linking The free TwinCAT version is sufficient for reading push button extensions, you do not need an extra TwinCAT license. After reading in, you can extract the ADS info and use it as part of the ADS (Automation Device Specification) communication protocol. - Page 40 Commissioning 4. Right-click on Inputs on the left in the tree view and then click Add New Item. 5. Create a BOOL variable with a size of one byte. 6. Link the BOOL variable to the EtherCAT device. 7. To do this, right-click on the created BOOL variable in the tree view on the left, then click Change Link. Version: 1.1 CP3921-150x...
- Page 41 Commissioning 8. Connect the BOOL variable with a variable of the EtherCAT device, e.g. Key 1. 9. Activate the configuration and restart the TwinCAT system when requested. 10. Remove the ADS info from the variable in order to use it later in the ADS programming. ð...
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Page 42: Decommissioning
Decommissioning Decommissioning NOTICE Hardware damage due to power supply A connected power supply can cause damage to the device during disassembly. • Disconnect the power supply from the device before starting to disassemble it. When taking the control panel out of operation, you must first disconnect the power supply and cables. You can then dismantle the device. - Page 43 Decommissioning 1. Shut down the control panel. 2. Disconnect the control panel from the external 24 V power supply. 3. Loosen the screw connection between the voltage socket and the voltage connector. 4. Remove the voltage connector from the voltage socket. 5.
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Page 44: Disassembly And Disposal
Decommissioning Disassembly and disposal Before you can remove the control panel from the mounting arm tube, you must first disconnect the power supply and the cables (see chapter 5.1 Disconnecting the power supply and cables [} 42]). Disassembly mounting arm tube NOTICE Damage to property due to falling down If the control panel is suspended from the ceiling and you undo the slotted nut of the mounting arm adapter... -
Page 45: Maintenance
You can clean the front screen of the device during operation. In order to avoid inadvertent touch entries when doing this, you must first set the device to "Cleaning Mode" with the help of the Beckhoff Display Control Tool. Also make sure that you not only clean the display area, but also the edge of the glass pane. -
Page 46: Fig. 38 Select "Cleaning Mode
Maintenance Fig. 38: Select "Cleaning Mode" ð "Cleaning Mode" is activated. You can now clean the front panel. You can set the duration for which the device should remain in "Cleaning Mode". The period can be set between 5 and 120 seconds. Right-click the sun symbol again and click "Options". Now select the appropriate duration (see Fig.). -
Page 47: Troubleshooting
Measures No control panel function Lack of power supply to the control Check the power supply cable panel Call Beckhoff Service Other cause The control panel only works Defective backlight in the display Call Beckhoff Service partially or only temporarily (e.g. -
Page 48: Technical Data
10,3 kg Supply voltage 22-30 V (24 V power supply unit) NEC class 2 Power consumption Data sheet for power consumption and power loss in the download finder: https://www.beckhoff.com/en-en/support/download-finder/search- result/?download_group=691754572 Protection rating IP65 Vibration resistance (sinusoidal EN 60068-2-6: 10 ... 58 Hz: 0.035 mm vibration) 58 ... -
Page 49: Appendix
33415 Verl Germany Phone: + 49 5246/963-0 email: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You can also find further documentation for Beckhoff components there. CP3921-150x Version: 1.1... -
Page 50: Approvals
Appendix Approvals Your device has at least the following approvals: • CE • EAC • UKCA • FCC You will find all other applicable approvals on the name plate of your device. FCC approvals for the United States of America FCC: Federal Communications Commission Radio Frequency Interference Statement This device was tested and complies with the limits for a digital device of class A, according part 15 of the FCC regulations. -
Page 51: List Of Figures
List of figures List of figures Fig. 1 Push-button extension ......................... Fig. 2 Access push-in strips ........................Fig. 3 Overview push buttons and switches................... Fig. 4 Structure............................Fig. 5 Access to interfaces ........................Fig. 6 Interfaces ............................. Fig. 7 Voltage socket pin numbering...................... Fig. - Page 52 List of tables List of tables Table 1 Overview push buttons and switches................... Table 2 Legend structure .......................... Table 3 Voltage socket pin assignment ....................Table 4 DVI Extended interface pin assignment ..................Table 5 USB-E input pin assignment ......................Table 6 USB interface pin assignment......................
- Page 53 Trademark statements Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation GmbH.
- Page 54 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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