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• Installing your ProMaster bulkhead is very clear cut following these instructions.
• Before cutting or drilling in the floor, verify the location of you gas tank, fuel lines and electrical cables
so you don't accidentally cut something important.
• When mounting to the floor, make sure that the blind fasteners go into the sheet-metal floor and not the
composite floor. A hole saw will give you a nice, clean edge. Always wear eye protection when drilling
or cutting.
• When mounting to the B-pillar, you'll need to cut through the plastic trim. A hole saw will give you a
nice, clean edge. Use the ½" spacers to ensure a solid mount to the van.
• Your ProMaster van bulkhead can be up-graded with a swing-door conversion kit, 96901-3-01. If you
think you might want to change to it in the future, put an extra nut between the driver's side panel and
the center panel to allow enough space.
•
Electric Drill
•
Electric Drill-driver or impact wrench
•
Pencil or Marker
•
Hammer
•
Center Punch
•
1" Hole Saw
•
Hack saw blade or sharp knife
•
7/16" and 1/2" Driver Bits and/or
Sockets
•
Drill Bits: 1/8", 3/8", 1/2", 13/32"
•
Ratchet Drive for your sockets
•
Level
•
Carpenter's Square
•
Open End Wrenches: 7/16", 1/2",
9/16"
Bulkhead
Model Number 96141-3-01 and 96142-3-01
DESCRIPTION
1/4-20 BLIND FASTENER
1/4-20 X5/8" HEX HEAD BOLT
1/4-20 NYLON LOCK NUT
5/16" FLAT WASHER
5/16-18 X2" HEX HEAD BOLT
¼" FLAT WASHER
5/16-18 BLIND FASTENER
5/16" LOCK WASHER
5/16" FENDER WASHER
3/8" FLOOR MOUNTING SPACER
1/2" FLOOR MOUNTING SPACER
1/4-20x5/8 CARRIAGE BOLT
BLIND FASTENER INSTALL TOOL
1/4-20 x 2-1/4" HEX HEAD BOLT
5/16-18 x 2-1/4 HEX HEAD BOLT
1/4-20 x 1-1/4 HEX WSHR HD BOLT
SCREW, 1/4-14x3/4 DRILL
NUT, LOCK 5/16-18 NYLON
1
QTY
6
15
24
8
4
44
4
4
4
8
6
8
1
1
1
6
4
4
Part No. 24-0315
Rev 1 09/13
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Related Manuals for Weather Guard 96141-3-01
Summary of Contents for Weather Guard 96141-3-01
- Page 1 Bulkhead Model Number 96141-3-01 and 96142-3-01 • Installing your ProMaster bulkhead is very clear cut following these instructions. • Before cutting or drilling in the floor, verify the location of you gas tank, fuel lines and electrical cables so you don’t accidentally cut something important.
- Page 2 Bulkhead model 96141-3-01 has two clear polycarbonate windows mounted to panels A and C. Bulkhead model 96142-3-01 has two diamond mesh screens mounted to panels A and C. Available accessories: Solid panel kit 96902-3-01 Hinge kit 96901-3-01 ASSEMBLY INSTRUCTIONS STEP 1. Assemble the Door Pockets to either the driver's side or cargo side of the Center Panel using eight (8) 1/4-20 x 5/8"...
- Page 3 ASSEMBLY INSTRUCTIONS STEP 2. Attach Driver Side Panel to Center Panel with both panels flush to the bottom using six (6) ¼-20 x 5/8" hex head bolts, ¼” flat washers, and ¼-20 lock nuts. STEP 3. Attach Passenger Side Panel to Center Panel with both panels flush to the bottom using five (5) ¼-20 x 5/8"...
-
Page 4: Installation Instructions
INSTALLATION INSTRUCTIONS STEP 5. Attach the Header Support (Same panel for either Standard or High Roof vans.) to the Bulkhead using four (4) 1/4-20 x 5/8" Hex Head Bolts, eight (8) 1/4" Flat Washers and four (4) 1/4-20 Nylon Lock Nuts. DO NOT FULLY TIGHTEN FASTENERS AT THIS TIME, PARTS MUST STILL MOVE IN SLOTS. - Page 5 INSTALLATION INSTRUCTIONS STEP 6. With the Bulkhead against the B-Pillar trim, use a marker or pencil and mark the six Bulkhead side holes on the B-pillar trim. Move the Bulkhead out of the way. Drill a pilot hole with an 1/8" drill bit. Re-drill the hole with a 3/8” bit for the blind fasteners.
- Page 6 INSTALLATION INSTRUCTIONS STEP 9. Fasten Bulkhead to van floor using four (4) 5/16-18 x 2" Hex Head Bolts, 5/16" Flat STEP 10 Washers, and four (4) Floor Mounting Spacers. STEP 11. Bend the tabs on the header panel to sit flush against the roof panel. install using four (4) 1/4-14 x 3/4”...
- Page 7 Part No. 24-0315 Rev 1 09/13...
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