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INSTALLATION MANUAL
MODELS 234-3-01 / 236-3-01
(Model 236-3-01, Curbside clamping only and Model 234-3-01,
Streetside and Curbside clamping)
VAN EQUIPMENT
FOR THE WAY YOU WORK™
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
WARNING
This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. These instructions are to
be followed using the parts and fasteners supplied for proper installation. Any modifications or improper installation of this product will create a hazardous
condition that could result in death, serious personal injury and/or property damage.
Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder damage will occur from road shock and vehicle vibration if the
ladder is not properly secured to the ladder rack. Bouncing and side to side motion of an improperly secured ladder will cause wear and weaken the
ladder. Using a damaged ladder could lead to a structural collapse and could result in a serious injury or death.
Failure to comply could result in death or serious body injury.
CAUTION
Prior to drilling, so as not to cut electric wires, fuel lines, brake lines, etc., check behind and underneath drilling and mounting locations. To keep debris
out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eye wear.
Failure to heed this warning may result in moderate injury.
– NOTICE –
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries
to persons or property resulting from any modification to, or unintended use of this product.
INSTALLATION TIME
Approximate installation time: 234-3-01: 1 hour 20 min. per unit (1.3 hrs.) 236-3-01: 1 hour 12 min. per unit (1.2 hrs.) depending on van equipment
installation experience
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Summary of Contents for Weather Guard 234-3-01

  • Page 1 INSTALLATION TIME Approximate installation time: 234-3-01: 1 hour 20 min. per unit (1.3 hrs.) 236-3-01: 1 hour 12 min. per unit (1.2 hrs.) depending on van equipment installation experience...
  • Page 2 3" Socket Extension • 1/2" Socket (deep well preferred) BOLT KITS Bolt Kit #32-0159 with Model 236-3-01 and Bolt Kit #32-0157 with Model 234-3-01. Check these bolt kits to be sure the following parts are included: 32-0159 32-0157 1/4-20 x 1/2" Taptite Screw 1/4-20 x 3/4"...
  • Page 4 ASSEMBLY INSTRUCTIONS STEP 1. Airfoil to Front Crossmember Assembly...
  • Page 5 STEP 2. Rack Assembly NOTE: If installing a Model 233-3-01, assemble it at this time, and use it in place of the Center Supports. STEP 3. Mounting Cushion Installation...
  • Page 6 STEP 4. Adjust the stands to the approximate gutter width dimensions below. With the help of others, lift the rack and position it on the vehicle. For proper clamping on all vans except the 1996 and newer Chevy GMT600/GMC Savana, locate the stands as close as possible to the roof. Make sure the Crossmembers are centered between the stands before tightening the Crossmember/Socket bolt.
  • Page 7 STEP 5. Airfoil to Socket Drilling and Fastening STEP 6. Loosely fasten the Top Adj. Clamp to the Front and Rear Assemblies. To adjust Clamps, place the ladder on the rack (Figure 13.), and adjust the clamps forward or back / up or down to capture the nearest ladder rung. Tighten the bolts.
  • Page 8 WEATHER GUARD ® PRODUCT REFINISHING PROCEDURES All WEATHER GUARD products are finished with a polyester powder coating, and it is important to follow these ® procedures to get proper adhesion. As Knaack LLC cannot control the finishing of the products, the warranty for WEATHER GUARD Products on paint is not applicable on refinished products.

This manual is also suitable for:

236-3-01

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