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ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
This "-02" bulkhead is only intended for a 2014 model year and later Ford Transit Connect Vans
earlier Transit Connect van, a different bulkhead (either an 96111-3-01 or 96511-3-01) must be used.
PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION)
Before drilling into the van, check for electrical wiring and air-bag system components.
HARDWARE KIT
Description
1/4-20 x 3/4˝ Bolts
1/4-20 x 1-1/2˝ Bolts
1/4-20 x 2-1/4˝ Black Bolt
1/4-14 x 3/4˝ Self-Tapping Screws
1/4" Flat Washers
1/4" Lock Washers
1/4" Nylon Retaining Washers
1/4-20 Nylon Lock Nuts
1/4-20 Blind Fasteners
Blind Fastener Installation Tool
1/2" Spacers
3/4" Spacers
TOOLS REQUIRED
• 3/8˝ and 7/16˝ Sockets
• Electric Drill/Driver
• Ratchet Handle
• 7/16˝ Wrench
• 9/16˝ Wrench
• Floor Hole Locator Template (page 3&4)
• Marker
• 1/8˝ Drill Bit
• 7/32˝ Drill Bit
• 3/8˝ Drill Bit
• 1-1/8˝ Hole Saw
• 1/4-20 Thread Tap
• Utility Knife
1
INSTALLATION MANUAL
Models 96111-3-02 & 96511-3-02
Bulkheads for 2014 and Later
Qty.
17
8
1
4
21
4
4
15
4
1
4
4
(Window—96511-3-02 only)
B-Pillar Brackets (2)
Ford Transit Connect Vans
96511-3-02 Window Bulkhead
PARTS LIST
Header Panel
Panel Top
Base Panel
®2019 WernerCo Part No. 24-0340 REV. C 11/2019
.
If you have a 2013 or
96111-3-02 Screen Bulkhead
Panel Top
(Screen—96111-3-02 only)
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Related Manuals for Weather Guard 96111-3-02
Summary of Contents for Weather Guard 96111-3-02
- Page 1 INSTALLATION MANUAL Models 96111-3-02 & 96511-3-02 Bulkheads for 2014 and Later Ford Transit Connect Vans ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT. This “-02” bulkhead is only intended for a 2014 model year and later Ford Transit Connect Vans If you have a 2013 or earlier Transit Connect van, a different bulkhead (either an 96111-3-01 or 96511-3-01) must be used.
- Page 2 STEP 1. Assemble Bulkhead Bolt panel top to base panel using nine each 1/4-20 3/4˝ bolts, 1/4˝ flat washers and 1/4-20 nylon lock nuts as shown in figure 1. For the purposes of this instruction sheet, the screen version of the bulk-head will be shown but the window version of the bulkhead installs in the same manner.
- Page 3 ®2019 WernerCo Part No. 24-0340 REV. C 11/2019...
- Page 5 STEP 5. Install Blind Fasteners and/or Spacers in Floor of Van 2014-2017 – Widen the existing four floor mounting holes by drilling them with a 3/8˝ drill bit. Install a blind fastener in each of these holes following the instruc- tions on page 7.
- Page 6 2018 & newer – Pull out the four grey plastic clips at the back of the headliner (Figure 12). While holding the center black foam piece up, pull down on the back of the headliner until the white plastic pin (shown in Figure 13 with foam piece already removed) clears the bottom of the foam piece and remove the foam piece.
- Page 7 STEP 8. Position Header Panel to Panel Top and Loosely Bolt on Place Slip the top of the header panel through the slot in the headliner as shown in figure 11 (2014-2017 only) and then loosely bolt the header panel to the panel top using four each 1/4-20 x 3/4˝...
- Page 8 WEATHER GUARD Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the ® WEATHER GUARD Product or a credit to be used toward the purchase of new WEATHER GUARD Product. ® ®...
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