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Ametek CHANDLER ENGINEERING 5400 Instruction Manual
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Ametek CHANDLER ENGINEERING 5400 Instruction Manual

Ametek CHANDLER ENGINEERING 5400 Instruction Manual

Dynamic scale formation system
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INSTRUCTION MANUAL
MODEL 5400
DYNAMIC SCALE FORMATION SYSTEM
Revision b – May 2024
P/N: 5400-OM
S/N: ____________
2001 N. Indianwood Ave. Broken Arrow, OK 74012
Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: chandler.sales@ametek.com
Website: http://www.chandlereng.com

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Summary of Contents for Ametek CHANDLER ENGINEERING 5400

  • Page 1 INSTRUCTION MANUAL MODEL 5400 DYNAMIC SCALE FORMATION SYSTEM Revision b – May 2024 P/N: 5400-OM S/N: ____________ 2001 N. Indianwood Ave. Broken Arrow, OK 74012 Telephone: 918-250-7200 Fax: 918-459-0165 E-mail: chandler.sales@ametek.com Website: http://www.chandlereng.com...
  • Page 2 This publication contains the following trademarks and/or registered trademarks: AMETEK, CHANDLER ENGINEERING. These trademarks or registered trademarks and stylized logos are all owned by AMETEK, Inc. All other company, product and service names and logos are trademarks or service marks of their respective owners.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents General Information ............... P-1 Introduction ........................... P-1 Purpose and Use ....................... P-1 Description ........................P-1 Reference Information ......................P-1 Features and Benefits ......................P-1 Specifications ........................P-2 Safety Requirements ......................P-3 Symbols Used on Equipment ....................P-4 Where to Find Help .......................
  • Page 4 TABLE OF CONTENTS...

  • Page 5: General Information

    PREFACE General Information Introduction Purpose and Use The Model 5400 Dynamic Scale Loop is used to evaluate the performance of scale inhibitors under high pressure and high temperature conditions. Description The system consists of a forced air convection oven containing the test section and fittings. Samples are pumped through the tubing at known rates while measuring the differential pressure (dP) across the test section.

  • Page 6: Specifications

    PREFACE Specifications Measurement Range: Time (1 sec maximum sampling rate) System Pressure (±0.25% of F.S.) Differential Pressure 0 - 20 psid Oven Temperature (±2°F) Maximum Temperature: 572°F (300°C); Convection oven (heating only) Maximum Pressure: 5000 psi (40 MPa) Electrical Data: Instrument: 230VAC ±...

  • Page 7: Safety Requirements

    PREFACE Safety Requirements READ BEFORE ATTEMPTING OPERATION OF INSTRUMENT The Chandler Engineering Model 1200 Atmospheric Consistometer is designed for operator safety. Any instrument that is capable of high temperatures should always be operated with CAUTION!! To ensure safety: • Locate the instrument in a low traffic area. •...

  • Page 8: Symbols Used On Equipment

    On (Supply) Off (Supply) Where to Find Help In the event of problems, contact your local sales representative or Chandler Engineering: • Telephone: 918-250-7200 • Fax: 918-459-0165 • E-mail: chandler.sales@ametek.com • Website: www.chandlereng.com Instrument training classes are also available.

  • Page 9: Section 1 - Installation

    SECTION 1 – INSTALLATION Section 1 – Installation Unpacking the Instrument Carefully remove the system from the packing crate. The system comes fully equipped with all the necessary components and any spare parts that were ordered with the system. Ensure that no parts or tools are lost when discarding the packing materials.
  • Page 10 SECTION 1 – INSTALLATION Lantronix DeviceInstaller software pre-installed on the computer shipped with the instrument. Contact Chandler Engineering for more details. If the computer must be connected to the Internet, a second Ethernet port should be installed and configured independently of the Ethernet port used to control the system.

  • Page 11: Section 2 - Operating Instructions

    SECTION 2 – OPERATING INSTRUCTIONS Section 2 – Operating Instructions System Controls and Connections SYSTEM PRESSURE: Gauge to indicate the pressure within the system. This pressure is also indicated by the software as system pressure values. Backpressure regulator that is used to establish the sample testing pressure below 5000 psi / 40 MPa.

  • Page 12: Panel Connections

    SECTION 2 – OPERATING INSTRUCTIONS Panel Connections WATER: Inlet port for water used to flush the system. It is recommended to connect this port to a source of de-ionized water. AIR: Inlet port for air used with pressurizing the supply bottles. PORTS 1 –...

  • Page 13: Conducting A Test

    SECTION 2 – OPERATING INSTRUCTIONS Conducting a Test To prepare to conduct a test, add test fluids to the supply bottles. Connect the bottles to the anion, cation, and, if equipped, breaker and inhibitor HPLC pump inlets. Adjust the PUMP SUPPLY pressure regulator to establish a pressure in the bottles. Turn the backpressure regulator CW approximately 2 turns.

  • Page 14: Main Window

    SECTION 2 – OPERATING INSTRUCTIONS Main Window The user interface illustrated above is used to control the system. A separate window is used to display the plotted data. The pumps are identified as Anion, Inhibit / Breaker (optional) and Cation. The Run/Stop buttons are selected to manually start each pump at the user specified flow rate.

  • Page 15: Settings Menu

    SECTION 2 – OPERATING INSTRUCTIONS The Oven Temperature set-point is provided by the user. Once defined, the value is transmitted to the oven controller. Other than turning ON the oven, the user does not need to change oven settings. An option exists to change the oven temperature set point to 32°F or 0°C at the end of a schedule.
  • Page 16 SECTION 2 – OPERATING INSTRUCTIONS Test Parameters For this test, the operator defines the rate for both the Anion and Cation pumps and the maximum “Pumping Time”. The Cleanup is defined as a “Flush Rate” (source valves are set to Flush water and the same rate set point is sent to both Pumps) and a “Flush Time”. Flush can be disabled by entering a Flush Time of 00:00:00.
  • Page 17 SECTION 2 – OPERATING INSTRUCTIONS Simple: Used to define the pumping parameters (flow rate, time). Once defined, the system may be operated automatically. This option is only available on 3-Pump systems. This window cannot be opened if an Advanced test is in-progress. Test Parameters This test is useful when the “Time to Blank”...
  • Page 18 SECTION 2 – OPERATING INSTRUCTIONS The OK button will save the parameters and the Configuration window will close. The Cancel button will discard any changes and the Configuration window will close. The Apply button will save the parameters but the Configuration window will stay open. Clicking the OK or Apply buttons will not start the test.
  • Page 19 SECTION 2 – OPERATING INSTRUCTIONS Advanced: Used to define the pumping parameters (flow rate, time). Once defined, the system may be operated automatically. This option is only available on 3-Pump systems. This window cannot be opened if a Simple test is in-progress. This test will: Run a Blank: both Anion and Cation pumps will run at “Pump Rate”...
  • Page 20 SECTION 2 – OPERATING INSTRUCTIONS 2-10 Pressure Limits • Run Breaker (Test): During an automated test, the Differential Pressure that will cause the system to stop the Anion and Cation pumps and start the Cleanup followed by a Flush (if enabled). •...
  • Page 21 SECTION 2 – OPERATING INSTRUCTIONS 2-11 . Calibration: Pressure Calibration: Used to scale the inputs from the data acquisition electronics. The SPAN and ZERO for each signal are defined as follows: Upstream Pressure Scaling: SPAN: 6000 PSI ZERO: 0 PSI Differential Pressure Scaling SPAN: 36.00 PSID...
  • Page 22 SECTION 2 – OPERATING INSTRUCTIONS 2-12 Calibration – Units: Used to configure the engineering units used by the system. Temperature units may be °C or °F. Pressure units may be kPa, atm, psi. Note that changing the units during a test is not advised since it will disrupt ongoing data collection and the value of the pressure limit thresholds.

  • Page 23: Section 3 - Maintenance

    SECTION 3 – MAINTENANCE Section 3 – Maintenance NOTE: Always disconnect all power connections prior to service. Tools Required • One set of English size open end wrenches • One set of English size instrumentation screwdrivers • One set of metric wrenches supplied with the HPLC pumps and valves Oven The oven is calibrated and ready for use upon delivery.

  • Page 24: Pressure Transducer

    SECTION 3 – MAINTENANCE Pressure Transducer Pressure calibration involves determining the ZERO of each transducer at atmospheric pressure, then using an electronic transfer standard, pressurizing the system to near full scale (5000 psi) and adjusting the SPAN to agree with the known value. There are no adjustments located on the transducer.

  • Page 25: Differential Pressure Transmitter

    The transmitter diaphragm is made from Hastelloy C276 and the connection flange is made from 316 stainless steel. The transducer is equipped with panel-mounted valves that are used to release air from the dP measurement lines and for flushing the system. Contact AMETEK Chandler Engineering for additional details.

  • Page 26: Oven Tube Assembly

    SECTION 3 – MAINTENANCE Oven Tube Assembly The oven tube assembly may be disassembled for periodic replacement of the scale loop and pre-heat loops. Refer to the assembly drawing in Section – Drawings and Schematics for individual part numbers. Once the six high pressure connections are disconnected, the assembly may be removed from the oven.

  • Page 27: Maintenance Schedule

    SECTION 3 – MAINTENANCE Maintenance Schedule MAINTENANCE SCHEDULE 5400 DYNAMIC SCALE FORMATION SYSTEM COMPONENT EACH TEST MONTHLY 3 MONTHS 6 MONTHS ANNUAL System Tubing and Connections Relief Valve Inspect or Replace Temperature - Oven Calibrate Pressure Transducer Calibrate Rescale DAQ – 4-20mA Pressure Transmitter - Differential This maintenance schedule applies to normal usage of two tests per day.

  • Page 28: Section 4 - Troubleshooting Guide

    SECTION 4 – TROUBLESHOOTING GUIDE Section 4 – Troubleshooting Guide Problem Solution System will not pressurize 1. Check for leaks. 2. Check that the HPLC pumps are primed with a positive inlet pressure (1-5 psi). 3. Check that liquid sample(s) are present, and the inlet lines are full.
  • Page 29 SECTION 4 – TROUBLESHOOTING GUIDE Left blank on purpose.

  • Page 30: Section 5 - Replacement Parts

    SECTION 5 – REPLACEMENT PARTS Section 5 - Replacement Parts Part Number Description C17993-RPKIT KIT,REBUILD,REG,C17993 C03317 NYLON,TBG,0.125x0.016W,CLEAR Q5-C-1031 NYLON,TBG,0.250x0.035W,WHITE C17854 ADAPTER,VALCO,1/8T x 1/16T C18088 FERRULE,TUBING,NYLON,1/8-IN ZC12362 BOTTLE,NALGENE HDPE #2018-1000 ZC12361 CAP,BOTTLE,1/8T To ensure correct part replacement, always specify model and serial number of instrument when ordering or corresponding.
  • Page 31 SECTION 5 – REPLACEMENT PARTS Left blank on purpose.

  • Page 32: Section 6 - Drawings And Schematics

    SECTION 6 – DRAWINGS AND SCHEMATICS Section 6 - Drawings and Schematics Drawing Number Description 5403-HC DYNAMIC SCALE LOOP SYSTEM,HC,3 PUMP,5KPSI 5403-0021-HC PLUMBING DIAGRAM CP834-0004 WIRING DIAGRAM,DYNAMIC SCALE LOOP 5400-0100 TUBE ASSEMBLY,OVEN CP834-0120 ELECTRONICS ASSEMBLY...
  • Page 33 DESCRIPTION DATE APPROVED RELEASED 12/6/23 NOTES: INSTALL TEE IN CAP USING PEEK TUBING C08984. APPLY TEFLON TAPE TO PIPE THREADS. APPLY COLORED HEAT SHRINK TO ENDS OF PLASTIC TUBING AS INDICATED • CATION: RED • ANION: GREEN • INHIBITED: YELLOW •...
  • Page 34 SET TO 5200 PSI SECTION E-E SECTION A-A SECTION D-D CHANDLER ENGINEERING BREAK EDGES, DEBURR DRAWN: PNN 2023-12-06 THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE UON DIMS ARE IN INCHES MFG: JDS 2023-12-07 PROPERTY OF CHANDLER ENGINEERING COMPANY LLC.
  • Page 37 DESCRIPTION DATE APPROVED ISSUED 02/05/2021 ECN T9116; REDESIGNED TO REDUCE 2/17/2021 COST AND ADD 3RD PREHEAT COIL ITEM PART NUMBER DESCRIPTION 5400-0124 CHASSIS,TUBE ASSEMBLY 5400-0101 LOOP,SCALE,3 FOOT,C276 5400-0227-1 TUBE 1 5400-0227-2 TUBE 2 5400-0227-3 TUBE 3 5400-0248 LOOP,PRE-HEAT,ANION,C276 5400-0249 LOOP,PRE-HEAT,CATION,C276 5400-0127-5 TUBE 5 C09453...
  • Page 38 DESCRIPTION DATE APPROVED ISSUED 07/11/18 ECN T8337; ADDED NOTES FOR 10/25/2018 GROUNDING FOR USE WITH GROUNDING ENCLOSURE CASE TO MINITEC FRAME CUT THE 24VDC POWER CORD DELIVERED WITH THE KNAUER HPLC PUMP POWER SUPPLY AND CONNECT TO ITEM 26 ITEM PART NUMBER DESCRIPTION CP834-0126...