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Ametek Chandler Engineering 5265 Instruction Manual
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Ametek Chandler Engineering 5265 Instruction Manual

Ametek Chandler Engineering 5265 Instruction Manual

Static gel strength analyzer
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Instruction Manual
Model 5265
Static Gel Strength Analyzer
Original Instructions
(
)
Revision AG – October 2024
P/N: 83-0005
S/N: ____________
2001 N. Indianwood Ave. Broken Arrow, OK 74012
Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: chandler.sales@ametek.com
Website: http://www.chandlereng.com

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Summary of Contents for Ametek Chandler Engineering 5265

  • Page 1 Instruction Manual Model 5265 Static Gel Strength Analyzer Original Instructions Revision AG – October 2024 P/N: 83-0005 S/N: ____________ 2001 N. Indianwood Ave. Broken Arrow, OK 74012 Telephone: 918-250-7200 Fax: 918-459-0165 E-mail: chandler.sales@ametek.com Website: http://www.chandlereng.com...
  • Page 2 This publication contains the following trademarks and/or registered trademarks: AMETEK, CHANDLER ENGINEERING. These trademarks or registered trademarks and stylized logos are all owned by AMETEK, Inc. All other company, product and service names and logos are trademarks or service marks of their respective owners.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents General Information ............... P-1 Introduction ........................... P-1 Description ........................P-1 Features and Benefits ......................P-1 Specifications ........................P-2 Safety Requirements ......................P-3 Symbols Used on Equipment ....................P-4 Symbols Used in this Manual ....................P-5 Where to Find Help .......................
  • Page 4 TABLE OF CONTENTS Monitor Connector ..................... 2-7 Reference Connector ....................2-7 Data/Sync Connector ....................2-7 J Thermocouple Connector ..................2-7 230VAC Power Connection ..................2-7 Instrument Power Connection..................2-7 RS485 Input and Output Connections ............... 2-7 To Computer Connection ................... 2-7 Right Rear Panel ........................

  • Page 5: General Information

    PREFACE General Information Introduction This manual contains installation, operation, and maintenance instructions for the Chandler Engineering Model 5265 Static Gel Strength Cement Analyzer. Description The 5265 Static Gel Strength Cement Analyzer (SGSA) is an instrument that measures the static gel strength of API cement under high temperature and high- pressure conditions.

  • Page 6: Specifications

    PREFACE Specifications Model 5265 Maximum Curing Temperature: 400°F (204°C) Maximum Curing Pressure: 20,000 psi (138 MPa) Heater Power: 2,000 Watts Electrical Input Voltage: 208-240 VAC, 50/60 Hz, 10A Shipping Dimensions and Weight Dimensions Weight lbs. Box 1 32 x 26 x 35 81 x 66 x 89 95.5 Box 2...

  • Page 7: Safety Requirements

    PREFACE Safety Requirements READ BEFORE ATTEMPTING OPERATION OF INSTRUMENT If this equipment is not used in a manner consistent with the manufacturer’s specifications the protection provided by the equipment may be impaired. Warning: Read before attempting operation of this instrument. This instrument is capable of high temperatures and pressures and must always be operated with CAUTION.

  • Page 8: Symbols Used On Equipment

    PREFACE • A fire extinguisher, type 8 BC, should be located within 50 feet (15 meters) of the instrument. Before attempting to operate the instrument, the operator should read and understand this manual. Symbols Used on Equipment Symbol Meaning Protective Conductor Terminal Caution, risk of electric shock.

  • Page 9: Symbols Used In This Manual

    Note, Important Information Warning, Potential Hazard Where to Find Help In the event of problems, contact your local sales representative or Chandler Engineering: • Telephone: 918-250-7200 • Fax: 918-459-0165 • E-mail: chandler.sales@ametek.com • Website: www.chandlereng.com Instrument training classes are also available.
  • Page 10 PREFACE This page is intentionally left blank.

  • Page 11: Section 1 - Installation

    SECTION 1 – INSTALLATION Section 1 – Installation Unpacking the Instrument Remove the instrument from the packing crate carefully. The unit comes fully equipped with all the necessary components and any spare parts that were ordered with the unit. Ensure that no parts or tools are lost when discarding the packing materials.

  • Page 12: Modbus Protocol (Serial; Use Db9 Or Usb Connection)

    SECTION 1 – INSTALLATION Modbus Protocol (Serial; use DB9 or USB Connection) 1. Configure a “Modbus” I/O Connection (Tools > Configure > I/O connection) for the instrument. For the purposes of this example, the I/O Connection is named “5265”. a. Set the Timeout to 500 msec (default is 1000 msec) b.

  • Page 13: Modbustcp Protocol (Ethernet Connection)

    SECTION 1 – INSTALLATION ModbusTCP Protocol (Ethernet Connection) From Chandler Engineering, the 5265 SGSA is configured with the following IP Addresses: Device IP Address Subnet Mask Electronics Box 10.17.100.200 255.0.0.0 Temperature Controller 10.17.100.201 255.255.0.0 NOTE: The IP Addresses and Subnet Masks of ALL devices (Electronics Box, Temperature Controller and control PC) must be compatible.
  • Page 14 SECTION 1 – INSTALLATION NOTE: The “Output Pulse” and “Input Waveform” signals are for diagnostic purposes and are not required for normal operation. Chandler Engineering recommends that these signals be configured but disabled.

  • Page 15: Analog Devices Protocol (Legacy Serial Connection)

    SECTION 1 – INSTALLATION Analog Devices Protocol (Legacy Serial Connection) 1. Configure an “Analog Devices 6B” I/O Connection (Tools > Configure > I/O connection) for the instrument. For the purposes of this example, the I/O Connection is named “5265”. Leave the Timeout and Retries at the default value.

  • Page 16: Network Configuration

    SECTION 1 – INSTALLATION Network Configuration Changing the Network Configuration of the control PC usually requires Administrator privileges. Chandler Engineering recommends that the user account that is normally used on the control computer have local Administrator privileges. From Chandler Engineering, the 5265 SGSA is configured with the following IP Configuration: Device IP Address...
  • Page 17 SECTION 1 – INSTALLATION UltraSonic Motherboard The UltraSonic Motherboard is the red circuit board inside the instrument. This board was designed by Chandler Engineering. The Ultrasonic Configurator software is installed with the 5270 software. • Connect the instrument to your network (this can be a direct connection to the control computer).
  • Page 18 SECTION 1 – INSTALLATION Temperature Controller The Temperature Controller can be configured with the Eurotherm iTools software. At the time of this writing, the iTools software was available for download from the following URL: https://www.eurotherm.com/download/eurotherm-itools-v9-84/. The temperature controller uses a special Cascade Control firmware. The IDM (Interface Descriptor Module that tells iTools about the controller) is required;...
  • Page 19 SECTION 1 – INSTALLATION Set Subnet Mask • Enter the Configuration Level as described earlier in this manual (see Configuring the Eurotherm Controller) • Use the Page button to scroll to the Comms menu. • Press Scroll button, the top line of this display shows F.COm •...

  • Page 21: Section 2 - Operating Instructions

    SECTION 2 – OPERATING INSTRUCTIONS Section 2 – Operating Instructions Front Panel Controls The figure below shows the front panel and all the associated controls. The description of each control will follow the figure. Relief Valve The relief valve or back-pressure regulator may be used to set the upper limit on the system pressure up to 10,000 psig (69,050 kPa).

  • Page 22: Pump Air Pressure Gauge

    SECTION 2 – OPERATING INSTRUCTIONS Pump Air Pressure Gauge Indicates the pressure of the air supplied to the pump. Each 5 psig (35.5 kPa) pressure applied to the pump results in approximately a 1000 psig (7000 kPa) hydraulic pressure output from the pump. Pressure Release Valve Used to manually release pressure from the test cell.

  • Page 23: Power Switch

    SECTION 2 – OPERATING INSTRUCTIONS Power Switch Used to turn the instrument ON or OFF. Switch must be in the ON position during testing. Programming the Controller The Model 9050 controller used with the 5265 system features user defined segment programming (8 segments maximum). Using these segments, sample temperature ramp and dwell segments are defined.
  • Page 24 SECTION 2 – OPERATING INSTRUCTIONS Program Status: Indicates the current Program Step: Indicates Ramp / Step Up Indicates Dwell (Flashing indicates Dwell End) Indicates Ramp / Step Down. Manual Mode: Indicates Manual Mode has been selected. In Manual Mode, the Raise and Lower buttons operate on the Output Power. In Automatic Mode (this icon is off), the Raise and Lower buttons operate on the Set Point.
  • Page 25 SECTION 2 – OPERATING INSTRUCTIONS Use the following procedure to define and run a program. These steps will program a Ramp to user-defined Temperature in a user-defined amount of time and then Dwell. This can also be done using the 5270 software. Turn the system On.

  • Page 26: Left Rear Panel

    SECTION 2 – OPERATING INSTRUCTIONS Left Rear Panel The left rear panel contains all the connections for the cables that connect the autoclave to the processor. This panel also contains connections for the top transducer, the thermocouple and the main power. Current Panel Ultrasonic Connector The coaxial cable attached to the top...

  • Page 27: Legacy Panel

    SECTION 2 – OPERATING INSTRUCTIONS Legacy Panel Top Transducer Connector The coaxial cable attached to the top transducer must be mated to this connector prior to beginning a test. Monitor Connector This connector is used for monitoring the ultrasonic signals within the test cell. Normally it is not used.

  • Page 28: Right Rear Panel

    SECTION 2 – OPERATING INSTRUCTIONS Right Rear Panel The right rear panel contains all the connections for hydraulic and pneumatic utilities. Air Inlet, Pump Water Drain/Inlet These connectors are used to connect the pneumatic and hydraulic utilities. High Pressure Inlet (optional) This high-pressure connector exists so that pressure may be controlled with an alternate pressure control system.
  • Page 29 SECTION 2 – OPERATING INSTRUCTIONS 4. If the optional chiller is being used, connect the outlet port of the chiller system to the COOLANT INLET port and the COOLANT DRAIN port to the chiller inlet port. Configure the chiller to operate at the minimum set point temperature (41F, 5C). 5.

  • Page 30: Preparing The Sample And Cell For A Test

    SECTION 2 – OPERATING INSTRUCTIONS 2-10 Preparing the Sample and Cell for a Test The recommended procedure for preparing the test cell and slurry for testing are outlined in the following steps: 1. Always check the sealing components to make sure they are clean and in good condition. If the O-rings are deformed or hardened replace them.

  • Page 31: Running A Test

    SECTION 2 – OPERATING INSTRUCTIONS 2-11 8. Continue to pour cement in test cell until level is 1/4 inch (6mm) below the circular lip in the cylinder. Use the Slurry Level Gauge to obtain the proper fill level. The slurry should touch the lower tab marked WET but not touch the upper tab marked DRY.

  • Page 32: Temperature Control

    SECTION 2 – OPERATING INSTRUCTIONS 2-12 1. Make certain the test cell is installed properly, the HIGH PRESSURE INLET port on the rear of the instrument is plugged, the PUMP switch is in the OFF position, the PUMP WATER valve is turned to the ON position, and the instrument is supplied with compressed air. 2.

  • Page 33: Cleaning The Test Cell

    SECTION 2 – OPERATING INSTRUCTIONS 2-13 2. Turn the PUMP WATER switch to the OFF position. 3. Turn MAIN POWER and INSTRUMENT POWER switches OFF. 4. Close the PRESSURE RELEASE valve (clockwise). Failure to do so will result in water leakage when the U-tube or thermocouple is loosened. 5.
  • Page 34 SECTION 2 – OPERATING INSTRUCTIONS 2-14 This page is intentionally left blank.

  • Page 35: Section 3 - Maintenance

    SECTION 3 – MAINTENANCE Section 3 – Maintenance This section describes the basic maintenance that is required for the 5265 Autoclaves. A troubleshooting guide is also provided if a problem occurs. Maintenance The 5265 Autoclave requires very little routine maintenance. Following the recommendations listed below will allow years of trouble-free operation.
  • Page 36 SECTION 3 – MAINTENANCE performed using either the Water Method or the Steel Bar Method (80-0057 Calibration Bar). Both methods subtract the Transit Time through the known sample (Water or Calibration Bar) from the Measured Transit Time. The procedure is as follows. Prior to Calibration: 1.

  • Page 37: Regulator Rebuild Instructions

    SECTION 3 – MAINTENANCE Water Method 1. Install the cylinder assembly into the instrument. 2. Connect the top and bottom transducer cables. 3. Fill the cylinder with water. 4. Pressurize the cylinder to at least 1000 psi. 5. In the 5270 software, open the Transit Time Calibration window (Instrument Configuration >...

  • Page 38: Major Disassembly

    SECTION 3 – MAINTENANCE Major Disassembly 1. Ensure all pressure is released from the instrument. 2. Rotate the regulator knob (Item 159) fully counterclockwise to remove tension from the regulator assembly. 3. Remove the hole plug (Item 155) from the regulator knob using the narrow (5/16”...

  • Page 39: Bonnet Disassembly/Reassembly

    SECTION 3 – MAINTENANCE Bonnet Disassembly/Reassembly 1. Remove the limit screw (Item 158) from the spring cap (Item 002). 2. Remove all components from the bonnet. 3. Clean and lubricate the bearing using a suitable lubricant. 4. Clean the spring cap and adjusting screw threads. Place a small amount of anti-seize lubricant on the threads.

  • Page 40: Major Assembly

    SECTION 3 – MAINTENANCE Major Assembly 1. Place the sensor assembly back into the body (Item 001). Place a small amount of O-ring lubricant on the O-ring (Item 0052). Push the assembly into place using the needle nose pliers. 2. Screw the bonnet assembly with the spring into the body. Place a small amount of anti-seize lubricant on the threads.

  • Page 41: Section 4 - Troubleshooting Guide

    SECTION 4 – TROUBLESHOOTING GUIDE Section 4 – Troubleshooting Guide The following table lists symptoms of several common problems, the possible cause of the problem, and the possible solution to the problem. Symptom Possible Cause Possible Solution Disconnect power to instrument and Short circuit in system check for short circuits with an wiring.
  • Page 42 SECTION 4 – TROUBLESHOOTING GUIDE Symptom Possible Cause Possible Solution PUMP WATER valve is Open PUMP WATER valve and not open or water is not check flow of water to the being supplied to the instrument. instrument. Crack high-pressure thermocouple High-pressure tubing or fitting and release any air trapped test cell has air in it.
  • Page 43 SECTION 4 – TROUBLESHOOTING GUIDE Symptom Possible Cause Possible Solution Measured parameters Loose wiring. Find and repair loose connections. display zero when they should not. Transit time appears Sensor may have excess Clean sensors and sensor cavities. to be too small in the couplant buildup.
  • Page 44 SECTION 4 – TROUBLESHOOTING GUIDE This page is intentionally left blank.

  • Page 45: Section 5 - Replacement Parts

    SECTION 5 – REPLACEMENT PARTS Section 5 - Replacement Parts To ensure correct part replacement, always specify Model and Serial Number of instrument when ordering or corresponding. Part Number Description 07-1591 Filter Assembly, HP 80-0016 Sealing Ring 80-0021 Sample Thermocouple, Type J, 20000 psig 80-0022 Heating/Cooling Jacket, 2000 W, 50/60 Hz 80-0033...

  • Page 47: Section 6 - Drawings And Schematics

    SECTION 6 – DRAWINGS AND SCHEMATICS Section 6 - Drawings and Schematics Drawing Number Description 83-0006 Plumbing Diagram 83-0046 Front Panel Layout 84-0057 High Temp Cable Assembly 5265-0100 Vessel Assy w/Cables X265-WD Wiring Diagram...
  • Page 49 DESCRIPTION DATE APPROVED ECN T9777; MODIFY LAYOUT 2/12/2024 80-0042-08 TUBE 07-1587 FILTER ASSEMBLY 80-0021 THERMOCOUPLE 80-0010 VESSEL ASSEMBLY 80-0051 CABLE P-2192 VALVE C11293 GAUGE 9050-5265-E ( F) 9050-5265-M ( C) C08581 REGULATOR 8053-5265-E ( F) 8053-5265-M ( C) P-1887 REGULATOR C12161 SWITCH C16690 POWER SWITCH C06572 GAUGE...
  • Page 50 DESCRIPTION DATE APPROVED ECN T9944; UPDATED DRAWING 07/20/24 ITEM PART NUMBER DESCRIPTION 84-0027 SLEEVE, TOP CONNECTOR 84-0061 FITTING,CABLE 84-0077 BNC CABLE C08578 CONN,BNC, AMPHENOL 31-4320 C09033 FERRULE,FRT,TF,3/16T,SW NOTES: C09032 FERRULE,BCK,TF,3/16T,SW REPLACE METAL FERRULES IN FITTING WITH ORING AND PTFE FERRULES (ITEMS 5, 6, 7) P-0061 ORING,PTFE,AS568A-010 SLIDE THE BNC CABLE THROUGHT THE FERRULES AND FITTING, TIGHTEN NUT.
  • Page 51 DESCRIPTION DATE APPROVED ISSUED 1/21/16 ECN T9088; INCORRECT PART NUMBER 1/28/2021 SHOWN. S/B 84-0057. C08584 80-0050 TRANSDUCER 80-0016 C08565 CABLE ASSY ULTRASONIC SEAL RING ORING (PAIR) C08565 80-0016 C08584 ORING SEAL RING 80-0010 TRANSDUCER, TOP PLUG 80-0010 C08564 ULTRASONIC C08606 BOTTOM RETAINING RING (PAIR)
  • Page 58 cut out postcards on dotted lines Please Send Us Your Comments on This Manual Model Number ____________________________ Serial Number __________________________ Printing Date of this manual (from the Title Page) ______________ Please circle a response for each of the following statements. Use: (1)= Strongly agree (2) =Agree (3) =Neutral, no opinion (4) =Disagree (5) =Strongly disagree a) The manual is well organized.
  • Page 59 cut out postcards on dotted lines...

  • Page 60: Warranty

    4903 W. Sam Houston Parkway, N., Suite A-400, Houston, TX 77041 2001 North Indianwood Avenue, Broken Arrow, OK 74012 Tel: +1 713-466-4900 Fax: +1 713-849-1924 Tel: +1 918-250-7200 Fax: +1 918-459-0165 e-mail: chandler.sales@ametek.com www.chandlereng.com Printed in the U.S.A. © 2008, by AMETEK, Inc. All rights reserved. XM808PDF (360000)