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375 (08/13)
114-157020
CLASS 1- Public
IMPLEMENTATION AND WIRING PROCEDURE OF M12
Initial Release
A
LTR
Approved by
Notification to
THIS IS A CLASS 1 DOCUMENT WHICH IS NONCONFIDENTIAL.
The information contained within this document is the property of TE Connectivity. It is supplied in
confidence and the commercial security of the contents must be maintained. It must not be used for any
purpose other than that for which it is supplied nor may any information contained in it be disclosed to
unauthorised persons. It must not be reproduced in whole or in part without obtaining written permission
from TE Connectivity (TE).
While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any
other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information
contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any
implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without
notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
© 2016 TE Connectivity Ltd. family of companies.
All Rights Reserved.
| Indicates Change
Rev [A]
Application specification
RAIL ECONOMICAL VERSION
PRJ-19-000901531
Revision record
Product
Prod Devlpt
Development
Manager
Engineer
M BONNIN
M.VIMARD
Project
Product
Manager
Manager
VIRGINIE
E.STELLINGA
Global Product
Manager
TE Proprietary & Confidential Information
26AUG2021
RAJAGOPAL N
Date
Author
Class I Data Classification - See Policy TEC-02-04
26 August 2021
1 of 23
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Table of Contents
Related Manuals for TE Connectivity M12
Summary of Contents for TE Connectivity M12
- Page 1 Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
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Page 2: Table Of Contents
CLASS 1- Public Table of Contents INTRODUCTION........................................3 CAUTION ..........................................3 GENERAL INSTRUCTIONS (HANDLING AND SAFETY)........................... 3 SYNOPTIC OF THE M12 RAIL CONNECTOR ..............................5 CONNECTORS GENERAL DESCRIPTION ................................ 6 5.1. M12 Male connector .................................... 6 5.2. M12 Female connector ..................................7 REFERENCES OF THE ADMISSIBLE CONTACTS ............................ -
Page 3: Introduction
Application specification CLASS 1- Public INTRODUCTION This specification contains the regulation to assemble the M12 Rail connectors. All units noted in this specification are by default in millimeters, grams, Newton and Newton Meter. CAUTION Do not connect or disconnect the connector under electrical load. - Page 4 High Voltage cables. Solvents Only use solvents in well-ventilated environment. Always follow the manufacturer’s handling instructions. © 2016 TE Connectivity Ltd. family of companies. 4 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04...
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Page 5: Synoptic Of The M12 Rail Connector
This synoptic aim to show the possible configurations of connection between M12 male and female connectors. M12 male connectors can mate with M12 female connectors with respective codes. For example, M12 male D4 code connector can mate with M12 female D4 code connector. The mated connectors meet an ingress protection rating of IP67. -
Page 6: Connectors General Description
Pressing Screw Shielding Ring Metal Body *Contacts are packaged inside the connector as loose piece. © 2016 TE Connectivity Ltd. family of companies. TE Proprietary & Confidential Information 6 of 23 All Rights Reserved. Class I Data Classification - See Policy TEC-02-04... -
Page 7: M12 Female Connector
Pressing Screw Shielding Ring Metal Body *Contacts are packaged inside the connector as loose piece. © 2016 TE Connectivity Ltd. family of companies. 7 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04... -
Page 8: References Of The Admissible Contacts
Male Contact For AWG 18-20 6.2. M12 Female contact Drawing reference: 2358996 & 2358997 © 2016 TE Connectivity Ltd. family of companies. 8 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04... -
Page 9: Overall Dimensions
2358997-2 Female Contact For AWG 18-20 OVERALL DIMENSIONS 7.1. M12 Male connector © 2016 TE Connectivity Ltd. family of companies. 9 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04 | Indicates Change... -
Page 10: M12 Female Connector
STEP 4 Cut the foil as mentioned length only to ensure the wire twisting in the cable. (see paragraph 9.4) © 2016 TE Connectivity Ltd. family of companies. 10 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04... -
Page 11: Mounting Specification
9.1. Slide press screw and pinch ring sub assembly over cable Slide press screw and pinch ring sub assembly over cable. © 2016 TE Connectivity Ltd. family of companies. 11 of 23 TE Proprietary & Confidential Information All Rights Reserved. -
Page 12: Strip The Cable Jacket By Stripping Tool
CLASS 1- Public 9.2. Strip the cable jacket by stripping tool Trim cable jacket by stripping tool (PN: 2119000-1) to the mentioned length. © 2016 TE Connectivity Ltd. family of companies. 12 of 23 TE Proprietary & Confidential Information All Rights Reserved. -
Page 13: Peel The Cable Braid And Slide The Shielding Ring Over The Cable
Cut the foil as mentioned length only to ensure the wire twisting in the cable. Strictly don’t remove excess foil, the cutting length should be followed as per recommended cable stripping dimensions only. © 2016 TE Connectivity Ltd. family of companies. 13 of 23 TE Proprietary &... - Page 14 D4 CODE M12, MALE, A5 & A8 CODE *Strictly maintain the recommended cable stripping dimensions for better performance. © 2016 TE Connectivity Ltd. family of companies. 14 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04...
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Page 15: Crimp The Contacts
AWG 22-26 09 99 000 0501 AWG 18-20 601966-1 09 99 000 0501 © 2016 TE Connectivity Ltd. family of companies. 15 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04... -
Page 16: Slide Metal Body Over The Cable
Insert pinch ring sub assembly into metal body. Then slide pressing screw and tighten with metal body. The tightening torque of the pressing screw is 1 Nm. © 2016 TE Connectivity Ltd. family of companies. 16 of 23 TE Proprietary & Confidential Information All Rights Reserved. -
Page 17: Insert The Contacts Into Contact Positioner
Pin 2 WHITE Pin 3 ORANGE Pin 4 BLUE © 2016 TE Connectivity Ltd. family of companies. 17 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04 | Indicates Change Rev [A]... - Page 18 WHITE ORANGE Pin 7 WHITE BROWN Pin 8 WHITE GREEN © 2016 TE Connectivity Ltd. family of companies. 18 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04 | Indicates Change...
- Page 19 375 (08/13) 114-157020 Application specification CLASS 1- Public © 2016 TE Connectivity Ltd. family of companies. 19 of 23 TE Proprietary & Confidential Information All Rights Reserved. Class I Data Classification - See Policy TEC-02-04 | Indicates Change Rev [A]...
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Page 20: Insert The Contact Positioner Into Insulator
9.9. Insert the contact positioner into insulator Insert the contact positioner into insulator and align to locking slot given in insulator to avoid rotation. © 2016 TE Connectivity Ltd. family of companies. 20 of 23 TE Proprietary & Confidential Information All Rights Reserved. -
Page 21: Assemble The Metal Body With Metal Connect Nut
Connectors must not be re-used by removing the cable. Fitting and servicing should only be performed by qualified personnel in accordance with all guidelines and standards. © 2016 TE Connectivity Ltd. family of companies. 21 of 23 TE Proprietary & Confidential Information All Rights Reserved. -
Page 22: Additional Documents
12.3. Customer Drawings Connectors : C-2351378 - M12 Male, D4 code, str shielded connector C-2351414 - M12 Male, A5 code, str shielded connector C-2351415 - M12 Male, A8 code, str shielded connector C-2358990 - M12 Female, D4, str shielded connector... - Page 23 IEC60352-2 – Solderless connection test IEC 60512-11-7 – Mixed flowing gas test IEC61076-2-101 - M12 spec IEC11801-1- Data transmission © 2016 TE Connectivity Ltd. family of companies. 23 of 23 TE Proprietary & Confidential Information All Rights Reserved.