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LEYBOLD DRYVAC DV 650 Operating Instructions Manual

Dry compressing vacuum pumps
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DRYVAC
DV 650, DV 800
Dry Compressing Vacuum Pumps
Operating instructions 301042728_002_C2
Part Numbers
112065V05-1 /07-1 /09-1 /
11‑1 /12-1 /14-1 /14-2 /
14-3 /15-1 /16-1 /17-1 /
18-1 /19-1 /19-2 /20-1 /
30-1 /32-1 /35-1 /36-1 /
37-1 /75‑1
112065FP08-1 /18-1 /
28-1 /29‑1
112080V05-1 /07-1 /12-1 /
14-1 /15-1 /17-1 /75‑1

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Summary of Contents for LEYBOLD DRYVAC DV 650

  • Page 1 DRYVAC DV 650, DV 800 Dry Compressing Vacuum Pumps Operating instructions 301042728_002_C2 Part Numbers 112065V05-1 /07-1 /09-1 / 11‑1 /12-1 /14-1 /14-2 / 14-3 /15-1 /16-1 /17-1 / 18-1 /19-1 /19-2 /20-1 / 30-1 /32-1 /35-1 /36-1 / 37-1 /75‑1 112065FP08-1 /18-1 / 28-1 /29‑1 112080V05-1 /07-1 /12-1 /...

  • Page 2: Copyright Notice

    301076031 EMC Filter 301140450 Trademark credit Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner Strasse 498, D-50968 Cologne. Disclaimer The content of this manual may change from time to time without notice. We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content.

  • Page 3: Table Of Contents

    6.5 Connect the purge gas......35 6.5.1 Gas ballast valve......39 301042728_002_C2 - © Leybold...
  • Page 4 6.6.1 Electrical schematic......46 6.6.2 Electrical connection DRYVAC DV 650 and DV 800..51 6.6.3 Electrical connections DRYVAC DV 650-r and DV 800-r 53...
  • Page 5 13.2 Wearing parts....... . . 91 ......92 Legal declarations 301042728_002_C2 - © Leybold...

  • Page 6: List Of Figures

    Figure 3. Lifting the DRYVAC........26 Figure 4. DRYVAC DV 650, DV 800......27 Figure 5.
  • Page 7 ........... . 58 Figure 30. Non-return valve 112005A14 for DRYVAC DV 650/800 .

  • Page 8: Safety And Compliance

    For the operation of this equipment “trained personnel” are: ▪ skilled workers with knowledge in the fields of mechanics, electrical engineering, pollution abatement and vacuum technology and ▪ personnel specially trained for the operation of vacuum pumps 301042728_002_C2 - © Leybold...

  • Page 9: Safety Symbols

    Do not stand below the suspended load. Warning - Wear eye protection Risk of Injury. Wear protective goggles when checking the direction of rotation. Warning - Wear hearing protection Warning - Protective earth (ground) Earth point for electrical equipment. 301042728_002_C2 - © Leybold...

  • Page 10: Important Safety Information

    CAUTION: VACUUM Avoid exposing any part of the human body to the vacuum. CAUTION: AUTOMATIC START UP Connect the pump so that it will not restart automatically after a mains power failure, once the power returns. 301042728_002_C2 - © Leybold...

  • Page 11: Mechanical Hazards

    9. Select the location where the pump is installed so that all controls can be easily accessed. Place the pump only on a floor which is level. It can topple when it is tilted by more than 10 degree with respect to the vertical axis. 301042728_002_C2 - © Leybold...

  • Page 12: Electrical Hazards

    5. Observe the manufacturer’s information and operating instructions for the respective frequency converter. 6. The pump must only be operated at the frequency specified for the motor. Use only our frequency converter. 301042728_002_C2 - © Leybold...

  • Page 13: Thermal Hazards

    2. Before you disassemble any cooling water lines, leave the pump to cool down, shut off the feed line. 3. When you uninstall the cooling water lines, take note of splashing water. Heated water can cause burns. 301042728_002_C2 - © Leybold...

  • Page 14: Hazards Caused By Materials And Substances

    You can download the safety booklet from our homepage. 2. Before commissioning the pump, make sure that the media which are to be pumped are compatible with each other so as to avoid hazardous situations. 301042728_002_C2 - © Leybold...

  • Page 15: Ignition Risk

    21. In other operating modes and with other equipment, higher values must be expected. Make sure that suitable protection measures are taken to protect your hearing. We recommend to wear hearing protectors (earmuffs), if local noise levels exceed mandatory limits. 301042728_002_C2 - © Leybold...

  • Page 16: Dangers In Connection With Safety-Related Measures And Precautions

    7. Lines and other vacuum connections should be clean and free of oil. Special attention must be paid here when oil-sealed pumps have been used on the vacuum side. Check the conditions before initial commissioning. In the case of deviations, the pump can suffer contamination with oil residues. 301042728_002_C2 - © Leybold...

  • Page 17: Remove From Service

    17. Maximum cooling water pressure: 7 bar. When exceeded, there is the risk of leaks. Note: Pressures given in bar or mbar are absolute values. If exceptionally a gauge pressure is meant, a “g” is added (bar(g)). 301042728_002_C2 - © Leybold...

  • Page 18: Description

    All DRYVAC pumps have been prepared for direct fitting of a RUVAC roots pump. The pumps are water cooled. They are lubricated either with synthetic oil or PFPE. Figure 1. Pump models DRYVAC DV 650, DV 800 DRYVAC DV 650-r, DV 800-r 3.2 Supplied equipment ▪ Pump as described in Design...

  • Page 19: Conforming Use

    For a list of materials in contact with the process Technical data gases, see on page 21. ▪ Pumping of substances and mixtures (gases, liquids and solids) which are rated as being explosive. 301042728_002_C2 - © Leybold...
  • Page 20 When stored in a humid atmosphere corrosion can occur. ▪ Conversions, manipulations and maintenance work by persons not authorised by us. Note: Accessories which have not been specified by us may only be used after approval by us. 301042728_002_C2 - © Leybold...

  • Page 21: Technical Data

    Technical data 4 Technical data Table 1 Technical data DRYVAC DV 650-r 800-r Tolerance Maximum pumping speed without gas ballast ± 5 % 650 m 800 m Ultimate partial pressure Without purge gas or with purge gas for < 5 x 10 mbar exhaust shaft seal purge With rotor purge...
  • Page 22 IP 54 IP 55 Protection class LVO 410 Lubricant filling LVO 210 LVO 210 Total lubricant quantity 1.2 l ± 5 % Intake flange DN 100 ISO-K / PN6 (1 on top, 2 on the sides) 301042728_002_C2 - © Leybold...
  • Page 23 Technical data DRYVAC DV 650-r 800-r Tolerance Discharge flange DN 63 ISO-K Materials components in contact with gas in the pump Grey cast iron/graphite cast iron/FKM/ steel/stainless steel/epoxy paint chamber Materials sealing the pump off in the pump FKM, grey cast iron chamber towards the outside Weight, approximate 590 kg...
  • Page 24 The frequency converter standard ratings are valid for an installation altitude up to 1000 m. If the altitude exceeds 1000 m both the input voltage and the rated output current must be derated for 1% per 100 m. 301042728_002_C2 - © Leybold...

  • Page 25: Figure 2. Permissible Gas Inlet Temperature As Function Of The Inlet

    Figure 2. Permissible gas inlet temperature as function of the inlet pressure 1. Permissible range: under the curve. For 50 mbar ≤ P ≤ 500 mbar applies: Te= -190 . lg(P ) + 572.8 in °C (mbar) (°C) <50 >500 301042728_002_C2 - © Leybold...

  • Page 26: Transport

    At the installation site, use all four adjustable feet for aligning thereby securing the unit from rolling away and thus taking away the load from the castors. Figure 3. Lifting the DRYVAC Crane eyes (4 off) 301042728_002_C2 - © Leybold...

  • Page 27: Installation

    6.1 Dimension drawings Note: All dimensions given are in mm (inch). Figure 4. DRYVAC DV 650, DV 800 Note: Purge gas or gas ballast valves and cooling water unit are not shown. For CAD installation drawings in the STEP format, contact us or log in to our e-shop.

  • Page 28: Figure 5. Dryvac Dv 650-R, Dv 800-R

    Installation Figure 5. DRYVAC DV 650-r, DV 800-r Note: Figure: DRYVAC DV 650-r, DV 800-r is shown with cooling water unit (option) and with purge gas and gas ballast module. 301042728_002_C2 - © Leybold...

  • Page 29: Figure 6. Connections For The Dryvac

    When planning to fit the accessory parts, roots pump adapter or non-return Mounting accessories valve, first note the information given in on page 56. Oil level in the DRYVAC oil glasses Figure: Oil level in the DRYVAC oil glasses. Refer to 301042728_002_C2 - © Leybold...

  • Page 30: Connect The Intake And Exhaust Lines

    Connect the intake line to the pump. We recommend using bellows on the top of the pump for vibration absorption. Support the intake lines. The intake lines must be clean. Connect the intake flange either with intake screen and O-ring or with a centring ring without outer ring. 301042728_002_C2 - © Leybold...

  • Page 31: Figure 8. Intake Flange Connections

    The DRYVAC pumps will be switched off because of overpressure if the abatement system is too small. Connect the exhaust lines to the pump system‘s exhaust connections. Use bellows to eliminate tension in the line. 301042728_002_C2 - © Leybold...

  • Page 32: Cooling Water Connection

    DV 650 (LVO 210) 10.5 DV 650 (LVO 410) 10.5 DV 800 (LVO 210) 10.0 * It is possible to add 30% of glycol mixture to the operation of the cooling water circuit. 301042728_002_C2 - © Leybold...
  • Page 33 Thermal hazards on page 13. Figure: Cooling water connection. Refer to (Industrial versions) For these DRYVAC pumps do not connect the cooling water using self-sealing quick locks or shut off the feed and discharge lines with valves. 301042728_002_C2 - © Leybold...

  • Page 34: Water Quality

    Table 4. Water quality Parameter Value Appearance Clear, free of oils and greases Suspended matter < 250 mg/l Particle size < 150 μm Electrical conductivity < 700 μS/cm 301042728_002_C2 - © Leybold...

  • Page 35: Connect The Purge Gas

    Filter size 40 μm Maximum condensate capacity 22 cm Filtered, dry air or nitrogen of the quality class 5, free Operating medium of oil, quality class 3 in accordance with ISO 8573-1, Filter mesh 40 μm 301042728_002_C2 - © Leybold...

  • Page 36: Figure 10. Triple Purge Gas Module

    Figure 11. Double purge gas module and 24 V gas ballast - version 1 Solenoid valve SV40 Solenoid valve SV41 Solenoid valve SV42 Gas ballast Inlet shaft seal purge Purge gas supply Condensate vessel Pressure gauge Pressure switch Exhaust shaft seal purge 301042728_002_C2 - © Leybold...

  • Page 37: Figure 12. Double Purge Gas Module And 24 V Gas Ballast

    Purge gas supply Pressure gauge Pressure switch Exhaust shaft seal purge Figure 13. Double purge gas module Solenoid valve SV40 Solenoid valve SV42 Inlet shaft seal purge Purge gas supply Pressure gauge Pressure switch Exhaust shaft seal purge 301042728_002_C2 - © Leybold...

  • Page 38: Figure 14. Single Purge Gas Module

    0.9 mm nozzle for the exhaust shaft seal and a 2.0 mm nozzle for the inlet shaft seal (for ensuring a sufficient purge during venting). Here the rotor purge is ambient air gas ballast. 301042728_002_C2 - © Leybold...

  • Page 39: Gas Ballast Valve

    PTFE, Loctite. The pressure reducer is set to 2.8 bar at nominal flow (valves open) on delivery. Electrical connection DRYVAC DV 650 and DV 800 on page 51 and Electrical connections DRYVAC DV 650-r and DV 800-r on page 53 for the connection of the pressure switch and the solenoid valves.

  • Page 40: Guidelines For Purge Gas Operation, Settings And Monitoring

    Risk of injury or damage to equipment. The safety always has to be considered (be careful with air purges and read our safety booklet). Note: Possible purge gases are N and Compressed Dry Air (CDA) only. Exhaust shaft seal purge is running in most of all applications all the time. 301042728_002_C2 - © Leybold...
  • Page 41 If there is a risk, that in the application condensable gases or solids can be transported into the gearbox area, it is a must to use inlet side venting purge to protect the DRYVAC pump. A. Contamination during pump down or fast pressure rise 301042728_002_C2 - © Leybold...
  • Page 42 (frequency converter). An LED indicates the status on the device itself. A to be connected Programmable Logic Controller (PLC) or junction box is needed to monitor this signal. 301042728_002_C2 - © Leybold...

  • Page 43: Pressure

    Cooling water out Cooling water in PI180 Pressure indicator Water SV44 Solenoid Valve Optional flushing 4 ‑ 8 bar Purge gas N PI181 Pressure indicator Nitrogen SV43 Solenoid Valve Optional purge SV42 Solenoid Valve Inlet shaft seal purge* 301042728_002_C2 - © Leybold...

  • Page 44: Electrical Connection

    10 mA. In this case the protective ground conductor must exhibit a cross-section of at least 10 mm or connect a further protective ground conductor having at least the same cross-section as the connection 301042728_002_C2 - © Leybold...

  • Page 45: Figure 18. Symmetric Grounding

    For 200 V, the internal filter does not comply with the requirements of EN61000-6-4. Connect the external filter in compliance with the EMC directive. When you connect the external filter make sure to deactivate the internal filter. Figure 18. Symmetric grounding 301042728_002_C2 - © Leybold...

  • Page 46: Electrical Schematic

    The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below. For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively ferrule length should be 8 mm. 301042728_002_C2 - © Leybold...
  • Page 47 +1 – d.c. power supply input For connecting a d.c. power supply. For 200 V class: Ground with 100 Ω or less Ground terminal For 400 V class: Ground with 10 Ω or less (2 terminals) 301042728_002_C2 - © Leybold...

  • Page 48: Figure 19. Mains And Control Circuit Wiring Dryvac

    S4 is set to P the function is PTC input. When DIP switch S4 is set to M the function of analog input A2 is multi-function input. Control with I/Os Figure: Control I/Os. Refer to 301042728_002_C2 - © Leybold...

  • Page 49: Field-Bus Interface

    The exhaust pressure switch (setpoint 1.25 bar = 0.25 bar(g)) is connected to S2 and SN. The pump’s temperature sensor is connected to A1, AC and +V. The temperature limiter is connected to S3 and SN. 301042728_002_C2 - © Leybold...

  • Page 50: Figure 21. Circuit Diagram For The Purge Gas Pressure Switch

    Pg 9 MEMOBUS/Modbus The frequency converter is equipped with a serial RS 485 interface with MEMOBUS/Modbus (RTU) protocol. To active the MEMOBUS, the DIP S2 must be set to ON. Further details are available on request. 301042728_002_C2 - © Leybold...

  • Page 51: Electrical Connection Dryvac Dv 650 And Dv 800

    * For settings see parameter Remove the jumper from the MFDI terminals. It is not necessary to close the circuit between terminals SC-SP and terminals SC-SN. 6.6.2 Electrical connection DRYVAC DV 650 and DV 800 Figure: Control I/Os. Connect the terminals as shown in Connect the solenoid coils for the purge gas valves and the purge gas pressure switch to your system control.

  • Page 52: Figure 23. Frequency Converter Without Covers

    Establishing potential equalisation An M6 thread is provided at the motor housing for connecting the external potential equalisation cable. Figure: Connect the potential equalisation conductor as depicted in Establishing the potential equalisation at the pump casing. 301042728_002_C2 - © Leybold...

  • Page 53: Electrical Connections Dryvac Dv 650-R And Dv 800-R

    Elastic element to counteract Hexagon socket screw M6 settlements 6.6.3 Electrical connections DRYVAC DV 650-r and DV 800-r The external frequency converters comply with EMC guidelines when the cable between pump and frequency converter does not exceed a length of 20 m maximum.

  • Page 54: Figure 25. Main And Control Circuit Wiring

    The pump is delivered with a resistor, short cable and electrical distributor clamp. ▪ Connect the pump’s temperature sensor (Pt 1000) to AC and the clamp. ▪ Connect the short cable to the clamp and A1. ▪ Connect the resistor to +V and the clamp. 301042728_002_C2 - © Leybold...

  • Page 55: Leak Search After Installation

    6.7 Leak search after installation Hazards caused by materials and Observe safety information given in substances on page 14. On delivery, the pump is leak tight to 10 mbar·l/s (integral, leak-checked). Leak-check all relevant connections after having installed the pump. 301042728_002_C2 - © Leybold...

  • Page 56: Mounting Accessories

    Refer to The adapters serve as a connecting component when fitting a Roots vacuum pump onto the DRYVAC DV 650. The adapter mounting is described in the corresponding operating instructions. After fitting, we recommend running of a leak search.

  • Page 57: Figure 28. Non-Return Valve 112005A15 With Swivel Joint

    Make sure that the O-ring sits in its groove. Bolt the non-return valve to the exhaust of the DRYVAC using the four M8 mounting bolts, tightening torque 25 ±2.5 Nm. Figure 28. Non-return valve 112005A15 with swivel joint 301042728_002_C2 - © Leybold...

  • Page 58: Figure 29. Side View/Sectional View Of The Non-Return Valve With

    M8 mounting bolts O-ring Swivel joint Exhaust line DRYVAC Figure 30. Non-return valve 112005A14 for DRYVAC DV 650/800 Only for non-return valve 112005A14 for DRYVAC DV 650/800 Supplied equipment: Non-return valve complete with mounting equipment, e.g. O-rings and claws. Figure: Non-...

  • Page 59: Operation

    Dry the pump, if required by the process. To do so turn on the pumping system. Run the pumping system at ultimate vacuum for 60 minutes with a dry nitrogen shaft seal purge before you open it to the process. 301042728_002_C2 - © Leybold...

  • Page 60: Pump Control Connections

    Figure 31. LED operator Table 8 Keys and functions Display Name Function Data display area Displays the parameter, errors and other data RUN key Starts the drive in the LOCAL* mode, if control is set to LOCAL. 301042728_002_C2 - © Leybold...
  • Page 61 Left arrow key Moves the cursor to the left. Up/Down arrow key Scrolls up/down to select parameter numbers, setting values, etc. Right arrow key Moves the cursor to the right. (RESET) Resets a fault. 301042728_002_C2 - © Leybold...

  • Page 62: Power On

    120 Hz cy reference Note: Do not run any auto-tuning on the frequency converter, since the pre-set motor parameters are then lost. 7.4.3 Frequency converter outputs The frequency converter outputs have been assigned as follows: 301042728_002_C2 - © Leybold...
  • Page 63 U1-05 Motor speed (Hz) U1-06 Output voltage reference (V a.c.) U1-07 DC bus voltage (V d.c.) U1-08 Output power (kW) U1-09 Torque reference (% of motor rated torque) U1-10 Input terminal status U1-11 Output terminal status 301042728_002_C2 - © Leybold...
  • Page 64 Lists the 10 most recent faults U3-10 U3-11 to Operation times that belong to the tenth most recent faults U3-20 The faults CPF00, 01, 02, 03, UV1, and UV2 are not recorded in the error log. 301042728_002_C2 - © Leybold...

  • Page 65: Relay Option Board

    K2 Output, Normally Closed (NC) contact K2 Output, Common K3 Output, Normally Open (NO) contact K3 Output, Normally Closed (NC) contact K3 Output, Common K1 control signal K2 control signal K3 control signal Common for K1, K2 and K3 301042728_002_C2 - © Leybold...

  • Page 66: Option: Change The Speed Of The Pump

    “0‑10 V d.c. with lower limit”. Make sure that parameter H3-10 has been set to the default value 0. Connect the control voltage to terminals A2 and AC. 0 to 10 V, 0 V corresponds to 0 Hz, 10 V corresponds to 120 Hz, linear increase. 301042728_002_C2 - © Leybold...

  • Page 67: Figure 34. Control The Pump Speed

    Exhaust pressure 250 ± 50 mbar frequency con‐ verter (Pressure differ‐ ence to ambient pressure) 2.4 bar(g) customer PLC Purge gas supply pressure (optional) Temperature pump 75 °C frequency con‐ verter Motor side (tem‐ perature limiter) 301042728_002_C2 - © Leybold...

  • Page 68: Gas Ballast Operation

    ▪ Run the pump for 15 minutes with purge gas to make sure that it is free of process gases. ▪ Then switch off the pump. DRYVAC without cooling water unit: After switching off, maintain the cooling water flow for further 10 minutes, then shut off the cooling water feed. 301042728_002_C2 - © Leybold...

  • Page 69: Process Pump Recovery After Pump Failure

    Blow out the cooling water coils with compressed air or nitrogen (maximum 4 bar). Blow into the cooling water inlet port only. Also when storing the pump for longer periods of time the lubricant remains in the pump. 301042728_002_C2 - © Leybold...

  • Page 70: Maintenance

    If the pump has become warm during operation, the casing and the oil temperature may exceed 80 °C. Leave the pump to cool down. Always wear protective gloves also to protect yourself against aggressive residues in the oil. 301042728_002_C2 - © Leybold...
  • Page 71 Clean the oil-fill port and re-install the plug using a gasket which is in perfect condition. Wipe off any oil residues from the casing. Manually tighten the oil-fill plugs (tightening torque of approximately 10-15 Nm). 301042728_002_C2 - © Leybold...

  • Page 72: Figure 35. Oil Change

    Figure 36. Maintenance on the air filter at the gas ballast valve Hexagon at the air filter (size 27) Dust cap of the air filter Compressed air gun Locking clip of the air filter Thread at the air filter 301042728_002_C2 - © Leybold...

  • Page 73: Check And Clean The Gas Ballast Filter

    To replace, unscrew the metal protection basket with cup from the pressure reducer. Unscrew the mounting component and detach the used filter cartridge. Fit the parts using a new filter cartridge again. 301042728_002_C2 - © Leybold...

  • Page 74: Fault Finding

    Cooling water supply is not sufficient. Remedy Make sure sufficient cooling water is supplied. Cause Cooling water lines are clogged. Remedy Decalcify cooling water lines. Cause Filter insert in the pressure reducer is clogged. Remedy Clean the filter insert. 301042728_002_C2 - © Leybold...
  • Page 75 Install discharge line or silencer. Fault Motor power consumption is too high Cause Pump gets too hot Pump gets too hot. At the frequency converter a Pt 1000 alarm is Remedy Refer remedy in indicated on page 74. 301042728_002_C2 - © Leybold...
  • Page 76 Puddle under the motor, leak in the seal Remedy Shutdown pump immediately. Contact us. Fault Pump is losing lubricant (Lubricant leak is not apparent) Cause Lubricant in the pump chamber. Lubricant in the pump chamber Remedy For remedy, refer on page 77. 301042728_002_C2 - © Leybold...
  • Page 77 Motor stator is defective. Remedy Contact us. Cause Motor rotor is defective. Remedy Contact us. Cause Vacuum pump system has a gas leak. Remedy Detect leak and seal it. Cause Impeller play is more than normal. Remedy Contact us. 301042728_002_C2 - © Leybold...

  • Page 78: Fault And Alarms Displayed At The Frequency Converter

    Fault ted to the control board. terminal board. Change the frequency con‐ verter. Turn off the Run command Fault reset was input when a Run Cannot Reset and reset the frequency con‐ command was active. verter. 301042728_002_C2 - © Leybold...
  • Page 79 (gears, etc.) and repair Overcurrent are too short. any broken parts. Wrong motor data or V/f pattern set‐ Check the frequency con‐ tings. verter parameter settings. A magnetic contactor was switched Check the output contactor at the output. sequence. 301042728_002_C2 - © Leybold...
  • Page 80 Cycle power to the frequen‐ cy converter. Check if the DC Charge The charge circuit for the DC bus is fault reoccurs. Circuit Fault broken. Replace the frequency con‐ verter if the fault reoccurs. 301042728_002_C2 - © Leybold...
  • Page 81 PTFT quired. Is true, when Pt 1000 measures temperatures of >60 °C (LVO 210) or Check and improve cooling. >50 °C (LVO 410). Note “Wait” fault. Compensa‐ CMPFT Contact us. tion Fault 301042728_002_C2 - © Leybold...

  • Page 82: Operator Programming Errors

    H3-02 and H3-10 are set to the same value. (this ex‐ Fix any incorrect settings. cludes settings “0” and “F”) PID functions have been assigned to both analog in‐ puts and the pulse input at the same time. 301042728_002_C2 - © Leybold...
  • Page 83 ((H1-02 < 20h) OR (H1-02 > 2Fh)) AND (P1-05 NOT 0) Occurs if MFDI setting in H1-03 is not an external fault setting and P1-06 is unequal to 0. ((H1-03 < 20h) OR (H1-03 > 2Fh)) AND (P1-06 NOT 0) 301042728_002_C2 - © Leybold...

  • Page 84: Storage

    When you operate the drive after you apply the power, wire the drive correctly and check for drive faults, overcurrents, motor vibration, motor speed differences and other defects during operation. Figure 37. Capacitor forming 301042728_002_C2 - © Leybold...

  • Page 85: Disposal

    Waste must only be transported and disposed of by an approved waste disposal vendor. PFPE from vacuum pumps may be regenerated, if required, and provided the quantities are large enough. For this, contact us for assistance. 301042728_002_C2 - © Leybold...

  • Page 86: Service

    HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to us. NOTICE: If we do not receive a completed form, your equipment cannot be serviced. 301042728_002_C2 - © Leybold...

  • Page 87: Accessories

    Castors for DV450/650 KIT (Set 4x) 504408V901 Frequency Converter IP66 for DV 650-r 112005A65 DRYVAC Energy Saver (only for DV/DV-r with LVO 210) 112005A60 Upgrade DRYVAC with Energy Saver, contains the DRYVAC Energy AS1406F Saver and installation by Service 301042728_002_C2 - © Leybold...

  • Page 88: Ordering Information

    Applications with a high oxygen content, corrosive gases, or PECVD processes require pumps with the LVO 410 (PFPE) lubricant. In these cases, the DRYVAC S or C (harsh applications) is the correct version. 301042728_002_C2 - © Leybold...
  • Page 89 Accessories Table 17 Ordering data Frequency con‐ Purge gas Gas ballast module Cooling water Lubricant DRYVAC Cover and feet Part number verter module (ambient air) unit LEYBONOL DRYVAC Industrial (synthetic oil) DV 650-r, 400 V extern (Rack) double 24 V valve none Rubber feet LVO 210...
  • Page 90 LVO 410 112065V36-1 option board Rubber feet, also out‐ DV 650 C-r, 200 V LIB extern (Rack) triple none none side free of non‑fer‐ LVO 410 112065V37-1 rous metal * 2 mm purge at GS for venting 301042728_002_C2 - © Leybold...

  • Page 91: Wearing Parts

    Part number Plug screw M16x1.5 (oil fill plug) ES20127105 Gasket for plug screw ES23955165 Filter cartridge for purge gas pressure reducer E110000850 Air filter for gas ballast valve E110000980 Pressure reducing cartridge for cooling water unit E6519936 301042728_002_C2 - © Leybold...

  • Page 92: Eu Declaration Of Conformity

    EU Declaration of Conformity This declaration of conformity is issued under the sole responsibility of the manufacturer: Documentation Officer Leybold GmbH T: +49(0) 221 347 0 Bonner Strasse 498 documentation@leybold.com D-50968 Köln Germany The product specified and listed below •...

  • Page 93: Declaration Of Conformity

    2022-05-10 You must retain the signed legal declaration for future reference This declaration becomes invalid if modifications are made to the product without prior agreement. Signed for and on behalf of Leybold GmbH Andries De Bock Axel Guddas...
  • Page 94 ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION EMC (EU, UK): Industrial equipment Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to radio reception in such environments. RoHS (EU, UK): Material Exemption Information This product is compliant with the following Exemptions Annex III: •...
  • Page 95 材料成分声明 China Material Content Declaration 有害物质 Hazardous Substances 部件名称 六价铬 多溴联苯 多溴二苯醚 铅 汞 镉 Part name Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr VI) (PBB) (PBDE) 铸铝及铝合金制品 Aluminium alloys 钢合金制品 Steel alloys 铜接头...
  • Page 96 Leybold GmbH Bonner Strasse 498 50968 Cologne GERMANY +49-(0)221-347-0 info@leybold.com Pioneering products. Passionately applied. www.leybold.com...

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