LEYBOLD TRIVAC B Series Operating Instructions Manual
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LEYBOLD TRIVAC B Series Operating Instructions Manual

Rotary vane vacuum pump atex categories 3 i and 3 i/o with mineral oil
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TRIVAC
D 16 B / D 25 B
Rotary Vane Vacuum Pump
ATEX Categories 3 i and 3 i/o
■ with mineral oil
Operating Instructions GA01217_002_A5
Part Nos.
112 65/66/75/76
113 25/35
113 28A
113 33
140 160/170
140 165
170 119
898 199/199-1/208/698
898 227/229
912 65-1/65-2
912 75-2
B
®
3i
3i
3i/o
3i/o

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Summary of Contents for LEYBOLD TRIVAC B Series

  • Page 1 TRIVAC ® D 16 B / D 25 B Rotary Vane Vacuum Pump ATEX Categories 3 i and 3 i/o ■ with mineral oil Operating Instructions GA01217_002_A5 Part Nos. 112 65/66/75/76 113 25/35 113 28A 3i/o 113 33 140 160/170 3i/o 140 165 170 119...

  • Page 2: Table Of Contents

    Electrical Connections 3.4.1 Pump with Single-Phase AC Motor 3.4.2 Pump with Three-Phase AC Motor Connecting the ATEX-Motor 3.5.1 General Installation Information 3.5.2 Fitting the Coupling 3.5.3 Fitting the Motor 3.5.4 Electrical Connection GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 3 Removing and Remounting the Pump Module 5.9.1 Removing the Pump Module 5.9.2 Remounting the Pump Module Troubleshooting Wearing Parts and Original Spare Parts Waste Disposal EC Declaration of Conformity EC Incorporation Declaration Original installation and operating instructions. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 4 Operating Instructions and follow the information so as to ensure optimum and safe working right from the start. The Leybold TRIVAC B has been designed for safe and efficient operation when used properly and in accordance with these Operating Instructions. It is...

  • Page 5: Important Safety Information

    Provide an adequate ground connection for the pump so as to avoid any electrostatic charging. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 6: Thermal Hazards

    Regarding the suitability of the TRIVAC B pumps for special applications in which such gases, respectively substances shall be pumped, Oerlikon Leybold Vacuum should be consulted first. If the pump has previously handled hazardous gases, implement the proper precautionary measures before opening the intake or exhaust connection.

  • Page 7: Danger Of Ignition

    (LEL) published for the respective gases. Hazard caused by noise The noise level produced by the pump less than 60 dB(A). Suitable CAUTION hearing protection measures must be introduced. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 8: Risk Of Damaging The Pump

    Here, the exhaust line must slope down and away from the pump. In the case of custom pumps please note the information provided in the supplementary sheets. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 9: Trivac B Atex Categories 3 I And 3 I/O Vacuum Pump

    Equipment belonging to this category ensures during nor- mal operation the required degree of safety. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 10 Ta Permissible ambient temperature for operating the pump 12 °C < Ta < 40 °C. X Special operating conditions need to be complied with! The special condi- tions and notes provided in the Operating Instructions apply GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 11: Protective Measures

    Higher maximum surface temperatures can occur when filling and operat- NOTICE ing the pump with types of oil which differ from the Leybold oil LVO 100. This is due to the frequently worse lubrication and cooling properties of such oil.
  • Page 12 Wipe plastic parts on the pumps of category 3G outside only with a moistened piece of cloth. Only original Leybold oil filters and gas inlet filters must be used since these have been designed such that proper connection to ground is ensured.

  • Page 13: Description

    (i.e. Zone 2). The same conditions apply to outside components of the pumps which have been certified. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 14 The oil-level glass is provided with prisms for better observation of the oil level. The pump module consists of assembly parts which are pin-fitted so as to allow easy disassembly and reassembly. The pump module can be easily removed without special tools. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 15: Function

    The gas ballast stops condensation of vapours in the pump chamber up to the limit of the water vapour tolerance as specified in the technical data for the pump. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 16 (4/6) against its seat.This effectively prevents backstreaming of oil or oil vapours. The anti-suckback valve (2/3) operates independently of the operating mode of the pump, i.e. also with gas ballast. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 17: Lubricants

    Fig. 4 Hydropneumatic anti-suckback valve Lubricants The standard TRIVAC B pumps are ready for operation with mineral oil. For operating a TRIVAC B pump we specify our vacuum pump oils which are supplied with the pumps. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 18: Supplied Equipment

    Spare Parts List. For protection during shipment, the connection ports are each blanked off by rubber diaphragms and supporting rings. Upon delivery from Oerlikon Leybold Vacuum Cologne, the pumps are filled with the following types of oil: Accessories 112 65/66/75/76...

  • Page 19: Technical Data

    The motor may accelerate with a delay when simultaneously an undervoltage is present at the motor and the pump is at the minimum permissible and ambient temperature. Under such operating conditions the motor protection switch may respond. In this case the motor may be started again. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 20 Length (l) see next page. Fig. 6 Dimensional drawings for the TRIVAC B pumps (dimensions a, l, b to b and h are approximate; dimensions in mm; 1 inch = 25.4 mm) GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 21 9 pin 6 pin Certificates of the motor RoHS Length of the pump 508 mm (D 16 B) 510 mm (D 16 B) 570 mm (D 25 B) 572 mm (D 25 B) 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 22 Cable with custom plug Certificates of the motor Length of the pump 521 mm (D 16 B) 508 mm (D 16 B) 583 mm (D 25 B) 570 mm (D 25 B) GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 23 SEV 1011 (optional Mains cord 20081141 (1.8 m) with US plug NEMA 6-15P (optional) Certificates of the motor Length of the pump 505 mm (D 16 B) 644 mm (D 25 B) 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 24 T-board / plug Cable with custom plug Mains cord (1.8 m) with NEMA 5-15P plug Certificates of the motor Length of the pump 536 mm (D 16 B) 562 mm (D 16 B) GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 25 Mains cord (1.8 m) E72127877 with US plug NEMA 5-15P Mains cord (1.8 m) E72127878 with US plug NEMA 6-15P Certificates of the motor Length of the pump 610 mm (D 25 B) 582 mm (D 16 B) 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 26 Mains cord (1.8 m) with US plug NEMA 6-15P with US plug NEMA 6-15P Certificates of the motor Length of the pump 538 mm (D 16 B) 662 mm (D 25 B) GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 27 UL certification mark for energy efficiency for listed products and approved components for Canada and the USA. Observe the data given on the motor nameplate. NOTICE For special pumps please note the information contained in the supple- mental sheet. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 28: Accessories

    Description Accessories Leybold accessories listed below for this pump, like inlet screen, for exam- ple, are also suited for operation in explosion hazard areas. The same con- ditions as for the pump apply. When using other accessories with the pump, it needs to be ensured that WARNING these are suited for operation in explosion hazard areas.

  • Page 29: Transport And Storage

    When a pump is put into operation after it has been shelved for over one year, standard maintenance should be run on the pump and the oil should also be exchanged (see Section 5.4). We recommend that you contact the Oerlikon Leybold Vacuum Service. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 30: Installation

    The site chosen should allow adequate air circulation to cool the pump (keep front and rear unobstructed). The oil-level glass must be visible. Note the ambient conditions during operation The ambient temperature should not exceed +40 °C (104 °F) and not drop GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 31: Conforming Utilization

    Conforming utilisation of the TRIVAC pumps and compliance with the statu- tory requirements of the ATEX operator directive (99/92/EG) is the responsi- bility of the operator. Our technical sales department is available for further advice in these mat- ters. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 32: Non-Conforming Utilization

    – Part 1: Basic method and requirements). And based on this assessment the ignition sources listed in the following which may occur during operation of the pump, were determined: GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 33 2 Intake port 3 Exhaust port 4 Oil-level glass 5 Gas ballast knob ( 0 = OFF, I = ON) 6 Connection for Inertgas 7 Connection for CF, OF Fig. 7 Connections and controls 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 34: Connection To The System

    Install the exhaust line with a downward slope (lower than the pump) so as to prevent condensate from flowing back into the pump. If this is not pos- sible, insert a condensate trap. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 35 In order to reduce the emission of oil vapours we recommend the installation of an additional exhaust filter (Oerlikon Leybold Vacuum accessory, see Section 1.5). Depending on the type of application or the kind of pumped media, the corresponding regu- lations and information sheets must be observed.

  • Page 36: Electrical Connections

    P/N 140165 is not equipped with an On/Off switch. The pump must only be used with the specified leak detection instrumen- tation. Part number 898698 may be operated using the corresponding mains cord at a lower or higher voltage. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 37: Pump With Three-Phase Ac Motor

    To reverse running invert L1 and L2. Drehrichtung ändern: L1 und L2 vertauschen 200-240 V 50/60 Hz 380-400 V 50 Hz 380-480 V 60 Hz Fig. 8.1 Motor connection diagram (motor P/N: 6506939) 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 38 Part numbers 140 165, 898 199, 898 199-1, 898 227 and 898 229 are equipped with custom plugs and for this reason must be connected only to the systems specifically specified for these pumps. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 39: Connecting The Atex-Motor

    Motors with standardized dimensions and power ratings IAW EN 50347. The fitting of a motor has to comply with the regulations of EN 60204-1 “Safety of machinery - Electrical equipment of machines - Part 1: General requirements”. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 40: General Installation Information

    3.5.1 General Installation Information Make sure that the respective motor complies with the information given in the corresponding Table (cf. Fig. 8.4). For mounting the motors only use original parts supplied by Oerlikon Leybold Vacuum. Intermediate flange and gasket ■...

  • Page 41: Fitting The Coupling

    When not complying with this requirement there exists the likelihood of a WARNING mechanical contact and thus the creation of sparks between the coupling halves. Affix the coupling half with the M5 set screw (torque = 2 Nm). 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 42: Fitting The Motor

    Fit and tighten the bolts (cf. Fig. 8.6 for torque). 3.5.4 Electrical Connection Connect the motor according to section 3.4 and to the information of the manufacturer of the respective motor. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 43: Operation

    Avoid exposing any part of the human body to the vac- uum. There is the risk of suffering injury. Observe Safety Information 0.1. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 44: Operation

    (if possible via a valve). Once all vapours have been pumped off from a process (e.g. during drying), the gas ballast valve can be closed to improve the attainable ultimate pressure. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 45: Operating Temperature

    Observe Safety Information 0.3. If – due to the ambient conditions – this temperature range is to be exceeded at either end of the range, contact Oerlikon Leybold Vacuum Sales. The motor may accelerate with a delay when simultaneously an undervoltage is present at the motor and the pump is at the minimum permissible and ambient temperature.

  • Page 46: Controller/Mains Power Failure

    This applies equally to emergency cut-out arrangements. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 47: Maintenance

    Oerlikon Leybold Vacuum offers practical courses on the maintenance, repair, and testing of TRIVAC B pumps. Further details are available from Oerlikon Leybold Vacuum on request.

  • Page 48: Maintenance Plan

    We recommend that you service the pump every two years covering the following: Cleaning Checking the individual components Exchange of all seals Functional check This service should be run by the Oerlikon Leybold Vacuum Service. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 49: Oerlikon Leybold Vacuum Service

    Maintenance Oerlikon Leybold Vacuum Service Whenever you send a pump to Oerlikon Leybold Vacuum, indicate whether the pump is contaminated or is free of substances which could pose a health hazard. If it is contaminated, specify exactly which substances are involved.

  • Page 50: Monitoring The Oil Level

    CAUTION Please note the safety information given in Sections 0.3 and 0.4. Pumps which have not directly been delivered from Oerlikon Leybold Vacuum, e.g. in sys tems, may have been filled with oils different from LVO 100. In this case a refill with LVO 100 may cause problems. Therefore check before the refill the kind of oil in the pump and fill in only suitable oil or change the oil.

  • Page 51: Oil Change

    Further oil changes should be made before and after long-term storage of the pump. If the oil becomes contaminated too quickly, install a dust filter and/or oil filter (see Section 1.5). Contact us for more information in this matter. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 52 When an exhaust filter with lubricant return has been installed on the pump please also exchange the oil there. We can only guarantee that the pump operates as specified by the techni- NOTICE cal data if the lubricants recommended by us are used. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 53: Cleaning The Inlet Screen

    Lift off the frame and remove the internal demister (10/3). Clean all parts and check that they are in perfect condition; if not, replace them with new parts. Reassemble in the reverse order. Torque for the screws (10/5) is 8 Nm. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 54 Maintenance 1 Oil case 2 Spring buckles 3 Demister 4 Frame for demister 5 Hex. socket screws 6 Silencing nozzle 7 Gasket Fig. 10 Removal and fitting of the internal demister GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 55: Disassembly And Reassembly Of The Electric Motor

    Risk due to high voltages DANGER Death or severe injury caused by an electric shock! Before starting work, always disconnect the motor from the mains. Pull the mains plug. Observe Safety Information 0.2. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 56: Checking The Coupling

    The TRIVAC B has one shaft seal. Oil marks under the coupling housing are signs of a damaged shaft seal. The shaft seal can be replaced without removing or disassembling the pump module. Shutdown the pump. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 57 Pull off the bushing (12/12) from the shaft. We recommend the use of a new shaft seal and bushing for reassembly. Before fitting the new shaft seal, moisten it slightly with a little vacuum pump oil. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 58 Mount the pump-half of the coupling (12/4) on the shaft. Install the spring washer (12/3) and tighten the screw (12/2). Insert the coupling element (12/1) into the coupling and mount the motor (see Section 3.5). GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 59: Removing And Remounting The Pump Module

    When doing so, ensure that the individual pin-fitted parts are not loosened. NOTICE Further disassembly of the pump module should only be carried out by a trained service engineer. Remove the gasket (14/3). Remove the coupling element (14/4). 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...

  • Page 60: Remounting The Pump Module

    Push the entire pump module (new or repaired) onto the tie rods. NOTICE Screw on the hex. nuts (14/1) and carefully cross-tighten them (torque 8 Nm). Mount the oil case together with the gasket (see Section 5.6). Fill in oil. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 61: Troubleshooting

    Bubble test: The warm pump with degassed oil is running without gas ballast and the intake is blanked off. The exhaust line is led into a vessel with water. If an evenly spaced line of bubbles appears then the pump has an external leak. 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 62 Intake pressure is too high. Lower the intake pressure. Service Internal demister is clogged. Clean or replace demister. Coupling element is worn. Install new coupling element Service Vanes or bearings are damaged. Repair pump. GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 63: Wearing Parts And Original Spare Parts

    Waste oil from vacuum pumps must not be mixed with other substances or materials. Waste oil from vacuum pumps (Oerlikon Leybold Vacuum oils which are based on mineral oils) which are subject to normal wear and which are con- taminated due to the influence of oxygen in the air, high temperatures or mechanical wear must be disposed of through the locally available waste oil disposal system.

  • Page 64: Ec Declaration Of Conformity

    EC Declaration of Conformity GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 65 Zertifikate 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 66 Zertifikate GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...

  • Page 67: Ec Incorporation Declaration

    Zertifikate EC Incorporation Declaration 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 68 Many thanks for your understanding. 17200001_002_C0 © Leybold GA01217_002_A5 - 510/2015 - © Oerlikon Leybold Vacuum...
  • Page 69 I / we hereby declare that the information supplied on this form is accurate and sufficient to judge any contamination level. Name of authorized person (block letters) : firm stamp Date signature of authorized person 17200001_002_C0 © Leybold 5GA01217_C0002_A5 - 0510/20165 - © Oerlikon Leybold Vacuum...
  • Page 70 Sales and Service Germany Great Britain America Leybold Japan Co., Ltd. Tsukuba Technical Service Center Leybold UK LTD. 1959, Kami-yokoba Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Bonner Strasse 498 Leybold USA Inc.

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